2005 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 1,121 owner complaints filed for this model year. This is the 4th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 1,121

Of the 2005 reports, 50 involved a crash and 29 involved a fire. 57 people were injured and 2 people died.

Primary concernVisibility261 reports · 23% of complaints
Owner complaints1,121Filed with NHTSA
Recall relationship14 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility261
  2. Engine117
  3. Engine and engine cooling114
  4. Power train113
  5. Service brakes112
  6. Air bags101
  7. Hydraulic90
  8. Structure77

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Service brakes, hydraulic, power assist, vacuum, hoses, lines/piping, and fittingsMay 7, 2008

    FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.

    ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.

    DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 08V208000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  10. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  11. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  12. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  13. Interior lightingFeb 6, 2006

    CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.

    THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.

    DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 06V033000 on NHTSA.gov

  14. Tires, tread/beltNov 21, 2005

    CERTAIN CONTINENTAL CONTITRAC TR OWL, CONTITRAC TR BSW, GENERAL GRABBER TR BSW, AND CONTITRAC BSW TIRES MANUFACTURED BETWEEN MAY 29 AND JUNE 11, 2005, AND SOLD AS ORIGINAL EQUIPMENT ON CERTAIN FORD TRUCKS AND SOLD AS REPLACEMENT TIRES. THESE TIRES CAN WEAR PREMATURELY WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 119, NEW PNEUMATIC TIRES FOR VEHICLES OTHER THAN PASSENGER CARS.

    AFFECTED TIRES MAY NOT MEET THE ENDURANCE TEST REQUIREMENTS OF THE STANDARD. CONTINUED USE OF THE AFFECTED TIRES CAN RESULT IN TIRE FAILURE WHICH COULD LEAD TO VEHICLE DAMAGE OR MOTOR VEHICLE CRASH.

    CONTINENTAL WILL NOTIFY OWNERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 7, 2005. OWNERS MAY CONTACT CONTINENTAL AT 704-588-5895.

    Campaign 05T022000 on NHTSA.gov

Representative owner complaints: engine

231 reports, newest first. Show all

  1. Engine, Dec 10, 2025, fire

    The contact owns a 2005 Ford F-150. The contact stated that while driving at 55 MPH, while the brake pedal was depressed, the brakes failed to engage; the contact pulled the vehicle into a Home Depot parking lot, exited the vehicle, and discovered that the engine compartment was on fire. The Home Depot employees came out to the vehicle and extinguished the fire with a fire extinguisher. The Fire Department and Police Department were contacted; however, the contact was unsure if a report was filed for either department. The orgin of the fire was not confirmed however, the fire department informed that timing was critical because any longer the fire would have caused an explosion. No warning lights were illuminated. The vehicle was towed back to the residence, and the vehicle was not diagnosed. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was approximately 360,000.

  2. Engine, Oct 31, 2025

    Spark plug blew out no check enginge lite until after coil an plugs replaced now motor has a knocking sound 5/23 not 1969 like date happended onlys puts down even if i select present day

  3. Electrical system, Exterior lighting, Engine, Jan 19, 2025

    My electrical fixtures have failed or blinks off and on, on its own.

  4. Engine and engine cooling, Nov 21, 2024

    The contact owns a 2005 Ford F-150. The contact stated while starting the vehicle, there was an abnormally loud knocking sound coming from the engine. The check engine warning light was illuminated. The vehicle was taken to an independent mechanic where it was diagnosed that the cam phasers had failed and needed to be replaced. The vehicle was not repaired. The dealer was contacted; however, the vehicle was not diagnosed or repaired. The manufacturer was made aware of the failure and referred the contact to the NHSTA Hotline for assistance. The failure mileage was approximately 190,000.

  5. Fuel system, Gasoline, Engine, Jul 18, 2023

    The contact owns a 2005 Ford F-150. The contact stated while driving at an undisclosed speed, he smelled an abnormal fuel odor. Additionally, the contact stated that while the accelerator pedal was depressed, the vehicle failed to accelerate as needed. The check engine warning light was illuminated. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 200,000.

  6. Electrical system, Engine, Fuel/propulsion system, May 6, 2023

    Pulled out of driveway and made it 50 feet and whole truck shut down right on the road. Could not make the vehical restart no click or anything dead right where it stopped. Could of caused an accident. Had to have truck taken to a shop they took a week to find out that the electrical fuel system harness had a dead short in it. So no fuel going to the feul injectors or to the key to start the vehical. Still have head lights and breaks and radio. Just no way to restart the vehical. They checked thw wires and after unplugging many wires to the fuel system and retesting it started. Left with the truck a day later the same thing happen but this time i had to jump a curb to avoid an accident and coasted into a parking lot. I got out and wiggled a few of the wires and the truck started back up. I made it back to where i was staying only 2 blocks up the road and it died in the parking lot in a stall. That has been over 3 weeks and cant find the parts to fix it even by talking to ford shops. There not able to get this harness due to they have been discontinued...truck has low miles on it and now i dont know what to DO. This is my daily driver for WORK. This shouldnt of happened with the wires being wrapped even the mechanic who has his own shop but also works for Ford as a mechanic he has seen this before and now having problems getting parts. I hope you can help with this matter. Due to its very disturbing to myself when its in good shape and was taken care of and NOW cant get parts..

  7. Power train, Electrical system, Engine, May 14, 2021

    I BOUGHT USED CASH TRUCK, DROVE FINE FOR FIRST DAY, SECOND DAY WHILE TRUCK WAS IN MOTION AND PUT IN REVERSE IT DIES, TOOK A COUPLE TURNS TO STARTED UP AND IT STARTED CODING THE CAMSAFT SENSORS, GOT CODES CLEARED, AND IT DROVE OK FOR 30 MINUTES COATED AGAIN STARTED TO STALL AND STUTTER A BIT. I HEARD A LOT ABOUT FORDS IN THE CAMSHAFT SENSORS DOES THAT MEAN MY TRUCK IS DONE FOR. MY TRUCK HAS TO CAMSHAFT SENSORS. 5.4

  8. Engine, Apr 8, 2021

    SPARK PLUGS AND COIL PACK CONTINUE TO EJECT THEMSELVES FROM THE CYLINDER HEAD.(F150 BLOWN OUT SPARK PLUG). THIS CONTINUES TO BE A PROBLEM AND HAS OCCURRED WHILE THE CAR IS IN MOTION ON THE HWY., TRAVELING AT A SPEED OF ABOUT 30 MPH.

  9. Engine, Mar 9, 2021

    THE ENGINE TIMING SYSTEM FAILED CAUSING THE ENGINE TO STOP WITHOUT WARNING. THIS FAILURE OCCURRED ON A CITY STREET. A FELLOW WHO HELPED PUSH THE TRUCK TO THECURB MENTIONED THE TRITON ENGINE IS 'KNOWN FOR THIS PROBLEM'.

  10. Structure, Engine, Oct 14, 2020

    HAD VEHICLE TOWED TO A REPAIR GARAGE TO HAVE STARTER REPLACED.ACCORDING TO REPAIR TECH.WHILE LIFTING TRUCK A LOT OF CRACKING SOUND S INSPECTION OF FRAME REVILED EXCESSIVE RUSTING AND CRACKS .THEY CALLED AND TOLD ME TRUCK WAS UN SAFE TO USE.HAVE BILLS WITH STATEMENTS MADE BY REPAIR SHOP.

  11. Engine, Jun 1, 2020

    MY TRUCK IS RATTLING BAD AND ITS THE TIMING CHAIN FORD SHOULD HAVE RECALLED THIS BECAUSE IT IS A KNOWN PROBLEM. THE OIL SEALS ON THE TENSIONERS START LEAKING CAUSING THEM TO NOT KEEP THE CHAIN TIGHT LIKE IT SHOULD BE AND ALSO FAILS TO PUSH OIL AROUND TO THE RIGHT SIDE CAM WHICH CAUSES IT TO FAIL. THIS SHOULD BE RECALLED IT IS DANGEROUS AND COULD CAUSE INJURIES IF THE TRUCK STALLS OUT. ALSO THE SPARK PLUGS BLOW OUT OF THE HEADS CAUSING VERY HIGH REPAIR BILLS. THIS ALSO COULD CAUSE A ACCIDENT RESULTING IN DEATH. FORD HAS KNOWN ABOUT THIS PROBLEM BUT YET HAS DONE NOTHING TO MAKE IT RIGHT. FORD SHOULD STAND BEHIND THERE MISTAKE AND MAKE IT RIGHT FIX OR REPLACE THE ENGINE NO MATTER WHAT THE MILEAGE IS BECAUSE THEY KNEW ABOUT IT. MY TRUCK REPAIRS WILL COST OVER $7000 DOLLARS TO FIX BECAUSE FORD WOULD FIX THE PROBLEM THEY KNEW ABOUT. I CHANGE MY OIL EVERY 3000 MILES WITH VAL OIL AND LUCUS OIL STABILIZER BECAUSE OF THIS ISSUE IT SEEMS TO HELP THE RATTLE ALITTLE BUT ITS JUST GOING TO GET WORSE AND I CANT AFFORD $7000 TO REPLACE AN ENGINE. *TR

  12. Engine, Mar 7, 2020

    ENGINE TAPPING WHEN WARM ONLY AT IDLE DOESN'T DO IT WHILE COLD OR WHILE DRIVING I HAD A MECHANIC LOOK AT IT AND HE SAID IT'S DUE TO A DESIGN FLAW WITH FORD 5.7 ENGINES.

  13. Engine, Feb 4, 2020

    WHILE DRIVING 75 MPH ON INTERSTATE 40, VEHICLE WENT INTO FAIL SAFE MODE (HAPPENED A COUPLE OF TIMES). SUBSEQUENTLY, ENGINE BEGAN WITH A TICKING NOISE WITH EVER INCREASING RATTLING/SHAKING TO A POINT THAT THE ENGINE HAD TO BE TURNED OFF. THIS HAPPENED NUMEROUS TIMES WHILE STOPPING OR IDLING IN CITY TRAFFIC. LOCAL FORD DEALERSHIP REPLACED ALL COILS & PLUGS, THROTTLE BODY, FUEL FILTER, ETC. VEHICLE RAN FINE FOR SIX MONTHS, HOWEVER THE RATTLING, KNOCKING, SHAKING, SURGING, STALLING HAVE RETURNED TWO FOLD. VEHICLE IS NOW EXPERIENCING A MASSIVE OIL LEAK FROM THE ENGINE. HAD IT CHECKED BY AN INDEPENDENT MECHANIC WHO COULD NOT MAKE THE REPAIRS (BUT DID COMPLETE AN OIL CHANGE). FORD MOTOR COMPANY IS TOTALLY RESPONSIBLE FOR THESE ISSUES. THESE ISSUES ARE NOT JUST INCONVENIENT AND EXPENSIVE BUT MORTALLY DANGEROUS TO THE PASSENGERS OF THE VEHICLE AS WELL AS TO ANYONE IN CLOSE PROXIMITY. STEP UP FORD!

  14. Power train, Service brakes, Engine, Oct 15, 2019

    1. BRAKE DOT 3 IS RUNNING OUT AFTER SEVERAL MONTHS. WHEN I APPLY THE BRAKES, THE VEHICLE KEEPS GOING. IN ORDER TO KEEP THE VEHICLE RUNNING, I MUST PUSH DOWN THE BRAKE VERY HARD TO STOP THE VEHICLE. I HAVE TO CONSTANTLY REFILL THE OIL TANK. 2. WHEN DRIVING ON THE HIGHWAY AND THE SPEED REACHES AT AROUND 45-65 MPH, THE VEHICLE AUTOMATICALLY LOSES POWER AND HIT AT 3-5 MPH BEFORE STOPPING. AFTER I COMPLETELY TURN OFF AND RESET THE BATTERY, THE VEHICLE STARTS NORMAL AGAIN. THE VEHICLE HAPPENED FROM 2009 TO CURRENT TIME, BUT THE ODB SCAN DOES NOT DETECT ANY CODE OR ERRORS.

  15. Engine, Oct 7, 2019

    TL* THE CONTACT OWNS A 2005 FORD F-150. UPON STARTING THE VEHICLE, IT IDLED AND THE CONTACT HEARD A RATTLING NOISE COMING FROM THE ENGINE. THE CONTACT ALSO STATED THAT THE VEHICLE HAD AN OIL LEAK AND THE CHECK ENGINE INDICATOR ILLUMINATED. THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC TO HAVE THE IGNITION COILS REPLACED; HOWEVER, THE FAILURES CONTINUED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 184,994.

  16. Engine, Feb 4, 2019

    LETTER FROM THE OFFICE OF THE ATTORNEY GENERAL STATE OF ILLINOIS ON BEHALF OF CONSTITUENT REGARDING HIS 2005 FORD F150 FORD TRUCK AND A FAULTY ENGINE WHICH WAS NOT DISCLOSED BY THE COMPANY. *LD *TR

  17. Engine, Oct 15, 2018

    TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE THE VEHICLE WAS STATIONARY AND WHILE DRIVING VARIOUS SPEEDS, IT SHOOK WHILE IDLING AT A RED LIGHT AND STALLED WITHOUT WARNING. IN ADDITION, THE CONTACT STATED THAT THE VEHICLE WOULD NOT RESTART WHEN PROMPTED. AN INDEPENDENT MECHANIC DIAGNOSED THAT THE HEAD GASKET WAS FAULTY AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. A DEALER AND THE MANUFACTURER WERE NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 94,000. *TT

  18. Engine and engine cooling, Structure, Fuel/propulsion system, May 21, 2018

    TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING APPROXIMATELY 30 MPH, THE EXHAUST PIPE DETACHED FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC AND IT WAS DISCOVERED THAT THE ENTIRE SUBFRAME OF THE VEHICLE WAS RUSTED AND CORRODED, INCLUDING THE DAMAGED EXHAUST PIPE. THE EXHAUST PIPE WAS REPAIRED, BUT THE SUBFRAME WAS NOT. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE, BUT THE LOCAL DEALER WAS NOT. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 70,000.

  19. Engine, Fuel/propulsion system, Apr 2, 2018

    VEHICLE STALLS AND OR SURGES AND HAS DEAD SPOTS. AFTER MANY ATTEMPTS TO SOLVE THE ISSUE IT STILL PERSISTS. LOOKING ON LINE IT IS A COMMON PROBLEM WITH THIS VEHICLE.2005 -2008 F 150 5.4. IT IS ESPECIALLY DANGEROUS WHEN TOWING A TRAILER MY WIFE HAS ALMOST GOT INTO ACCIDENTS A COUPLE OF TIMES WHILE TOWING A HORSE TRAILER AND IS NOW AFRAID TO DRIVE THE TRUCK. SPOKE TO FORD BUT NO REAL RESPONSE. I THINK THIS ISSUE NEEDS TO BE LOOKED AT FURTHER ESPECIALLY WHEN CONSIDERING PEOPLE DO TOW WITH THEIR TRUCKS AND IT AMPLIFIES THIS ISSUE. THANKS MARIO .

  20. Engine, Mar 16, 2018

    FORD HAD AN EXTENDED WARRANTY ON THEIR 2005 5.4L ENGINES IN THE F-150 TRUCKS. THE EXTENDED WARRANTY WAS FOR CUSTOMER SATISFACTION PROGRAM 07M08. THE EXTENDED WARRANTY COVERED FUEL INJECTOR FAILURES BUT FAILED TO COVER THE RESULT OF THOSE FAILURES. I LOST SEVERAL INJECTORS WHICH RESULTED IN "DAMAGE TO OTHER POWERTRAIN COMPONENTS." THOSE COMPONENT WERE THE CATALYTIC CONVERTERS. BOTH OF MY CATALYTIC CONVERTERS FAILED. THE VEHICLE WOULD HESITATE WHEN ACCELERATING AND FUEL CONSUMPTION INCREASED AS THE CATALYTIC CONVERTERS CONTINUED TO FAIL. EMISSION TESTING WAS NEVER PERFORMED OF THIS VEHICLE. I CAN BE ASSUMED THAT EMISSION TESTING WOULD HAVE FAILED WHILE THE VEHICLE WAS STILL UNDER THE 07M08 COVERAGE.

  21. Engine, Feb 20, 2018

    EXHAUST MANIFOLDS ARE LEAKING AND CAUSING EXHUST FUMES TO ENTER THE VEHICLE. TRUCK HAS APROX 120,000, ISSUE STARTED AT AROUND 80,000. IT'S AT THE POINT NOW WHERE IT MAKES PEOPLE IN THE TRUCK SICK AND IT WON'T PASS STATE INSPECTION. CAM PHASERS MAKE NOISES AS WELL. WO KNOW WHEN THIS ENGINE WILL FAIL. COMMON PROBLEMS WITH THE 5.4 V8 ENGINE. WELL DOCUMENTED ON THE INTERNET.

  22. Electrical system, Engine, Fuel/propulsion system, Sep 21, 2017

    PURCHASED FORD F150 FROM OLD SAYBROOK FORD, FEB. 16. THE TRUCK HAS THE 5.4 ENGINE WHICH HAS NUMEROUS COMPLAINTS OF ENGINE FAILURE. DRIVING ON ROUTE 1 WHEN TRUCK ECCELORATES OR LOSES POWER. WHEN WE BOUGHT THE TRUCK THE CHAIN GUIDE WAS BROKE AND EATING THROUGH THE CASE. SPARK PLUGS GET STUCK IN ENGINE OR PROPEL THEM SELVES THROUGH THE TRUCK HOOD. DANGEROUS ENGINE TO HAVE ON ROAD. I OWE 8000.00 ON A TRUCK THAT NOW NEEDS 4-6000 WORTH OF WORK.

  23. Engine, Aug 21, 2017

    TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE OPERATING THE VEHICLE, THE ODOR OF EXHAUST FUMES WAS PRESENT INSIDE THE VEHICLE. ALSO, WHEN THE ENGINE WAS STARTED, A TICKING TYPE NOISE WAS HEARD UNDER THE HOOD ON THE PASSENGER SIDE. THE CAUSE OF THE FAILURES WAS NOT DIAGNOSED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER AND LOCAL UNKNOWN DEALER WERE NOTIFIED, BUT NO ASSISTANCE WAS OFFERED. THE FAILURE MILEAGE WAS 130,600.

  24. Engine, Aug 15, 2017

    FOLLOWING PURCHASE FROM A FORD DEALERSHIP WITH A TUNE UP AND MILAGE RELATED SERVICE COMPLETED MY 2005 FORD F150 RAN FOR LESS THAN 6000 MILES BEFORE A STUCK FUEL INJECTOR CAUSED A FAILURE OF THE ENGINE. AT THE TIME I WAS COMING TO A STOP UNDER NORMAL CONDITIONS FOLLOWING A 18 MILE COMMUTE FROM MY PREVIOUS STOP. A METALLIC SOUND WAS HEARD AND THE DRIVE BECAME SHAKY AND WEAK IN ACCELARATION. I PROCEEDED 4 BLOCKS TO THE DEALERSHIP TO ASSESS THE PROBLEM.THE FAULTY FUEL INJECTOR WHICH WAS UNDETECTED UNTIL COMPLETE FAILURE AND RESULTING DAMAGE TO ENGINE COMPONENTS. THIS PROBLEM IS WELL DOCUMENTED BY OTHER FORD OWNERS ONLINE WILL COST MY FAMILY OVER $6000 WITHOUT A RECALL ON THE PARTS KNOWN TO FAIL WIDELY IN THESE VEHICLES.

  25. Engine, Jun 26, 2017

    I AM THE SECOND OWNER OF MY 2005 FORD F-150 XLT 5.4L 3V 4X4 CREW CAB (VIN# AVAILABLE ON REQUEST) AND THERE IS A LOUD KNOCKING NOISE COMING FROM THE ENGINE. I CAN HEAR THE NOISE WHILE IDLING IN DRIVE, IDLING IN REVERSE, IDLING IN NEUTRAL, IDLING IN PARK AND TRAVELING UNDER LOW THROTTLE AND/OR POWER IN ANY GEAR(IT IS ESPECIALLY LOUD WHEN THE ECHOES BOUNCE OFF OF A HARD-SIDED BUILDING, SUCH AS A DRIVE-THROUGH RESTAURANT). THE EVENTS LEADING TO MY BREAKDOWN ON A BUSY ACCELERATION RAMP ARE AS FOLLOWS: MY VEHICLE LOST ALMOST ALL POWER ON AN ACCELERATION RAMP, SLOWING ME DOWN TO A CRAWL. IT ALSO CAUSED MASSIVE OIL LEAKING FROM THE ENGINE COMPARTMENT, WHICH RESULTED IN ROAD SPILLAGE, CAUSING UNSAFE DRIVING CONDITIONS FOR ME AND THE PEOPLE AROUND ME. I'VE DONE SOME INDEPENDENT RESEARCH AND HAVE PERSONALLY HAD THIS ISSUE FIXED ONCE. I'VE HAD IT FIXED AT A MECHANIC, THE RESULTING REPAIR COSTS ENDED UP BEING ~$3500. FULL DIAGNOSTIC AND REPAIR RECEIPT IS AVAILABLE UPON REQUEST, BUT THE MAIN ISSUES WERE THE CAM PHASER, AND TIMING CHAIN. I HAVE SEEN MULTIPLE UPON MULTIPLE COMPLAINTS ABOUT THIS ISSUE, AND I AM FORMALLY REQUESTING THE NHSTA TO INVESTIGATE AND HOLD THE FORD MOTOR COMPANY (HEREAFTER REFERRED TO AS "FORD") RESPONSIBLE FOR THIS POOR DESIGN CHOICE. I WOULD LIKE TO SEE A RECALL FOR EVERY FORD F-150 REPORTED WITH THIS ISSUE, AS WELL AS REIMBURSEMENT FOR ANY DOCUMENTED REPAIRS CONDUCTED BY MECHANICS FROM FORD. THIS MAY BE AN OUTLANDISH REQUEST THAT MAY NOT EVEN BE IN THE NHSTA'S CUMULATIVE POWER, BUT, AS A TAXPAYER, A WORKING MAN, AND MOST IMPORTANTLY, A HUSBAND, I WOULD LIKE TO SEE ACTION TAKEN BY THE PEOPLE I PUT MY FAITH IN, TO RECTIFY THIS SITUATION. THANK YOU FOR YOUR TIME, AND GOOD DAY.