2005 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 1,121 owner complaints filed for this model year. This is the 4th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 1,121

Of the 2005 reports, 50 involved a crash and 29 involved a fire. 57 people were injured and 2 people died.

Primary concernVisibility261 reports · 23% of complaints
Owner complaints1,121Filed with NHTSA
Recall relationship14 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility261
  2. Engine117
  3. Engine and engine cooling114
  4. Power train113
  5. Service brakes112
  6. Air bags101
  7. Hydraulic90
  8. Structure77

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Service brakes, hydraulic, power assist, vacuum, hoses, lines/piping, and fittingsMay 7, 2008

    FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.

    ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.

    DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 08V208000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  10. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  11. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  12. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  13. Interior lightingFeb 6, 2006

    CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.

    THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.

    DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 06V033000 on NHTSA.gov

  14. Tires, tread/beltNov 21, 2005

    CERTAIN CONTINENTAL CONTITRAC TR OWL, CONTITRAC TR BSW, GENERAL GRABBER TR BSW, AND CONTITRAC BSW TIRES MANUFACTURED BETWEEN MAY 29 AND JUNE 11, 2005, AND SOLD AS ORIGINAL EQUIPMENT ON CERTAIN FORD TRUCKS AND SOLD AS REPLACEMENT TIRES. THESE TIRES CAN WEAR PREMATURELY WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 119, NEW PNEUMATIC TIRES FOR VEHICLES OTHER THAN PASSENGER CARS.

    AFFECTED TIRES MAY NOT MEET THE ENDURANCE TEST REQUIREMENTS OF THE STANDARD. CONTINUED USE OF THE AFFECTED TIRES CAN RESULT IN TIRE FAILURE WHICH COULD LEAD TO VEHICLE DAMAGE OR MOTOR VEHICLE CRASH.

    CONTINENTAL WILL NOTIFY OWNERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 7, 2005. OWNERS MAY CONTACT CONTINENTAL AT 704-588-5895.

    Campaign 05T022000 on NHTSA.gov

Representative owner complaints: engine

231 reports, newest first. Show all

  1. Electrical system, Vehicle speed control, Engine, Feb 28, 2014

    I PURCHASES A USED 2005 FORD F150 ABOUT 5 MONTHS AGO. TODAY, FEB 28, 2014, I WAS LEAVING MY NEIGHBORHOOD AND MY TRUCKS DISPLAY FLASHED AN MESSAGE READING "ENGINE FAILSAFE MODE". MY TRUCK LOST ALL POWER, NO STEERING AND DIED. LUCKILY I WAS ON SURFACE STREETS AND PULLED IT OVER WITH NO POWER STEERING AND ENGINE DEAD. THE MECHANICS CANNOT FIND THE CAUSE AND THE ENGINE WILL START BUT CONTINUES TO TURN OFF AND THE VEHICLE'S COMPUTER SHUTS DOWN. ONLINE I READ OF THIS HAPPENING ON THE FREEWAY AT 65 MPH. IAM NOW TERRIFIED THAT MY TRUCK WILL SHUT OFF ON THE FREEWAY WITH MY CHILDREN IN THE TRUCK WITH ME. THIS SEEMS TO BE A LIFE THREATENING PROBLEM. I CALLED A FORD DEALERSHIP AND THE SERVICE DEPT CLAIMED THEY NEVER HEARD OF THIS BUT CAN WORK ON IT IF I BRING IT IN. WHAT IS MY RECOURSE? THANK YOU. *TR

  2. Engine and engine cooling, Vehicle speed control, Feb 25, 2014

    WHILE DRIVING HOME TRUCK SHUT OFF ENGINE FAIL SAFE MODE INDICATOR CAME ON ENGINE SHUT OFF ALL FUNCTIONS,BRAKES POWER STEERING. *TR

  3. Engine, Feb 10, 2014

    TL- THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE ENGINE STALLED WITHOUT WARNING. THE CONTACT COASTED THE VEHICLE TO THE SIDE OF THE ROAD TO RESTART IT. ONCE RESTARTED, THE VEHICLE FUNCTIONED PROPERLY. THE VEHICLE WAS TAKEN TO THE DEALER FOR INSPECTION BUT THEY COULD NOT DETERMINE THE CAUSE OF FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE BUT WAS UNABLE TO PROVIDE A REMEDY. THE FAILURE MILEAGE WAS 88,000. AP

  4. Engine, Jan 15, 2014

    I WAS DRIVING TO TOWN WHEN ENGINE STARTED MAKING A SOUND LIKE A LARGE COMPRESSOR, STOPPED TRUCK, COULD FEEL AIR COMING FROM THE TOP OF THE HEAD BY INTAKE MANIFOLD, TOOK TO A GARAGE WHERE I WAS INFORMED THAT THE PLUG CAME OUT OF THE #2 CYLINDER AND BUSTED THE COIL PAK. I KNOW THIS HAS HAPPENED TO MANY F150 TRUCK OWNERS, I KNOW OF 3 LOCALLY, AND HAVE FOUND MANY MORE COMPLAINTS WITH THE SAME PROBLEM. FORD SHOULD RECALL, THIS PROBLEM. *TR

  5. Engine, Nov 21, 2013

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WOULD SOUND AS IF IT WAS EQUIPPED WITH A DIESEL ENGINE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THE SPARK PLUGS, COILS, PULLEY AND SERPENTINE BELT NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEVER, THE REMEDY FAILED TO CORRECT THE FAILURE. THE DEALER THEN STATED THAT THE CAMSHAFT PHASER WAS DEFECTIVE AND AS A RESULT, THE ENGINE WOULD POSSIBLY NEED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 120,000. UPDATED 02/11/14*LJ

  6. Engine and engine cooling, Fuel system, Gasoline, Oct 30, 2013

    I WAS PULLING OUT INTO TRAFFIC WHEN THE ENGINE WOULDN'T RESPOND. LUCKILY IT WASN'T ON A HIGHWAY THE ON COMING TRAFFIC HAD ENOUGH TIME TO AVOID ME. THERE WAS NO WARNING I THOUGHT THE TRUCK HAD DIED AND WENT TO RESTART BUT THE ENGINE WAS IDLING. I THEN PUT THE TRUCK INTO LOW TRANSFER AND WAS ABLE TO MOVE TO A SAFE PLACE BY IDLING UNTIL A TOW TRUCK COULD REMOVE IT. *TR

  7. Engine, Oct 29, 2013

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THERE WAS A LOUD KNOCKING SOUND COMING FROM THE MOTOR. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 215,000. UPDATED 1/14/14*CN

  8. Engine, Oct 23, 2013

    AFTER THE TRUCK PASSED 76000 I STARTED TO NOTICE A TICK/KNOCK IN THE ENGINE. I BROUGHT IT TO FORD AND THEY TOLD ME THIS WAS NORMAL NOISE FOR THESE ENGINES, TO ME THIS WAS NO NORMAL. NOW THE TICK/KNOCK/RATTLE HAS BECOME WORSE AND I HAVE BEEN TOLD BY FORD I WOULD NEED A NEW ENGINE. THIS IS A VERY VERY COMMON SITUATION WITH THE 2004-2008 5.4L 3V ENGINES. WHAT US FORD OWNERS WOULD LIKE IS A RECALL ON THE CAM PHASERS AND VCT SOLENOIDS. FORD HAS REDESIGNED BOTH OF THESE PARTS SO THEY KNOW THIS WAS CAUSING BIG ISSUES WITH OWNERS OF THE MENTIONED MAKE/MODEL/YEAR FORDS. I DO NOT KNOW HOW A COMPANY, AN AMERICAN COMPANY, CAN GET AWAY WITH SELLING VEHICLES WHERE THE INTERNAL PARTS OF THE ENGINE, AND AMERICAN MADE ENGINE, GO FAULTY BEFORE THE ODOMETER HIT'S 100,000 MILES. THERE ARE NORMAL WEAR AND TEAR REPLACEABLE PARTS ON EVERY CAR, BUT WHEN INTERNAL ENGINE COMPONENTS FAIL WITH A VEHICLE THAT IS JUST 7 YEARS OLD THAT IS NOT ACCEPTABLE! *TR

  9. Engine, Oct 4, 2013

    THIS WOULD BE THE SECOND TIME A SPARK PLUG HAS POPPED OUT OF THE ENGINE ON MY 2005 FORD F-150 WITH THE 4.6 LITER V8 ENGINE IT. THE FIRST SPARK PLUG POPPED OUT IN AUGUST 2011 AND NOW IT HAS HAPPENED AGAIN IN SEPTEMBER 2013. I HAVE HEARD THAT I AM NOT THE ONLY PERSON THIS IS HAPPENED TO. THIS SEEMS TO BE A RECURRING PROBLEM IN NOT ONLY THE 4.6 LITER V-8 BUT THE 5.4 LITER V-8 AND THE 6.8 LITER V-10. WITH THIS PROBLEM HAPPENING OVER AND OVER AGAIN WHY HASN'T FORD DONE ANYTHING ABOUT IT. FORDPROBLEMS.COM SUGGESTS THAT FORD INSISTS THE PROBLEM IS DUE TO IMPROPER TORQUING OF NEW PLUGS OR ANY NUMBER OF OTHER REASONS. HOWEVER MANY PEOPLE HAVE HAD THE ORIGINAL FACTORY SPARK PLUGS EJECT FROM THE ENGINE, WHICH INDICATES THERE IS A DEFECT WITH THE ENGINE & CYLINDER HEAD DESIGN. THE REPAIR IS RELATIVELY EASY - DO NOT BE FOOLED BY A DEALER OFFERING TO REPAIR THE ISSUE FOR $700 OR MORE. AN INEXPENSIVE HELICOIL KIT WILL DO THE TRICK. ALSO, WE DO NOT RECOMMEND SIMPLY RE-TAPPING THE SPARK PLUG THREADS BECAUSE THE THREADS ARE PROBABLY TOO DAMAGED ALREADY & THE SPARK PLUG MAY JUST BLOW OUT AGAIN CAUSING MORE DAMAGE. SPARK PLUG EJECTION IS DANGEROUS BECAUSE FUEL VAPOR STARTS COMING OUT THE SPARK PLUG HOLE, WHICH IS CLEARLY A SERIOUS SAFETY ISSUE. THE FUEL VAPOR CAN BE IGNITED BY THE LOOSE SPARK PLUG AND IN FACT THERE HAVE BEEN A SMALL NUMBER OF CASES REPORTED OF ENGINE FIRES DUE TO SPARK PLUG EJECTION/BLOWOUT. I AS WELL AS OTHER FORD OWNERS WOULD LIKE THE NHTSA TO LOOK INTO AND FORCE A RECALL ORDER TO FORD MOTOR COMPANY TO GET THESE ISSUE FIXED, REPAIR, AND REMEMBERS ALL AFFECTED BY THIS ISSUE. *TR

  10. Engine, Aug 20, 2013

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 55 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE IT WAS STATED THAT THE ENGINE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 107,000.

  11. Engine, Aug 16, 2013

    I TOOK MY VEHICLE IN FOR A SERVICE ENGINE LIGHT ISSUE. I WAS TOLD I NEED NEW SPARK PLUGS. THE ISSUE IS HUNDREDS OF 2004 -2008 FORD F-150 5.4 LITER ENGINE HAVE FAULTY SPARK PLUGS THAT BREAK OFF IN THE HEAD CREATING ADDITIONAL EXPENSE. THE PRICES ARE BETWEEN 500- 1000 TO CHANGE OUT SPARK PLUGS. THE FAULTY DESIGN OF THE PLUGS CREATED THIS ISSUE AND FORD HAD NOT ADDRESSED THIS PROBLEM. PLEASE, RESEARCH THIS ISSUE AND HELP CONSUMERS WITH THIS PROBLEM. LISLE DESIGNED A TOOL TO EXTRACT THE BROKEN PLUGS MODEL # 65600 IT IS FOR THE YEARS 2004-2008 FORD 5.4 LITER ENGINES. MANY DEALERS ARE AWARE OF THIS PROBLEM AND JUST CHARGE ADDITIONAL MONIES TO THE CUSTOMER BECAUSE OF FAULITY PART DESIGN. PLEASE, HELP. *TR

  12. Engine, Aug 15, 2013

    WHEN YOU ACCELERATE AT 40 TO 50MPH THE ENGINE STRUGGLES TO PICK UP SPEED LIKE IT IS NOT GETTING FUEL. IT HAS ALSO STALLED SEVERAL TIMES AT VARIOUS SPEEDS CAUSING ME TO PUT IT IN NEUTRAL WHILE STILL ROLLING,OR COME TO A STOP, TURN THE KEY COMPLETELY OFF AND THEN RESTART.TOOK THE VEHICLE TO THE FORD DEALER AND TO BE TOLD IT WAS THE CAM PHASERS WHICH WILL COST ABOUT $2,900.00 TO FIX WERE THE PROBLEM. HE ALSO SAID THE WORST DECISION FORD EVER MADE WAS USING THE 5.4 TRITON V8 FROM 2005-2008. YOU WOULD THINK IF A MANAGER OF A FORD MECHANIC SHOP TELLS YOU THIS, I AM NOT THE ONLY ONE HAVING THIS PROBLEM. IT ALSO HAS A CONSTANT TICKING NOISE IN THE ENGINE WHICH I WAS TOLD IS THE TENSIONER FOR THE TIMING CHAIN. THE TRUCK CURRENTLY HAS 138,000 MILES. *TR

  13. Engine, Jul 26, 2013

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE TRAVELING APPROXIMATELY 20 MPH AND DECELERATING, THE VEHICLE SUDDENLY STALLED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS DETERMINED THAT THE ENGINE HAD FAILED. THE TIMING CHAIN, AND OIL PUMP WERE REPLACED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 175,412. UPDATED 12/23/13*LJ

  14. Engine, Jun 11, 2013

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, THE VEHICLE BEGAN TO DECELERATE IN A JERKING MOTION. THERE WAS NO PRIOR WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSIS. THE TECHNICIAN INFORMED THE CONTACT THAT ONE SPARK PLUG FRACTURED. AN APPOINTMENT WAS SCHEDULED FOR THE VEHICLE TO BE REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 128,542.

  15. Service brakes, Engine, May 13, 2013

    CONSTANT TICKING NOISE FROM ENGINE, SOUNDS LIKE A DIESEL ENGINE, REMAINS TICKING THE ENTIRE TIME./ WHEN APPLYING BRAKES EITHER ON A HARD STOP OR ROLLING OVER TRACTION IN ROAD, GRINDING FEELING IN PEDAL AND NOISE AND WILL NOT STOP IMMEDIATELY.-----WAS TOLD BY DEALERSHIP THAT THE "TICKING" WAS TYPICAL FOR FORD AND THE BRAKES WAS PART OF THE ANTILOCK SYSTEM, I DO NOT THINK SO. *TR

  16. Engine, Feb 19, 2013

    TL* THE CONTACT OWNS A 2005 FORD F150. THE CONTACT STATED THAT HE HEARD A TICKING SOUND FROM THE ENGINE THAT CAUSED THE VEHICLE TO EXHIBIT AN ABNORMAL SOUND, SIMILAR TO BREWING COFFEE. THE CONTACT PERFORMED ONLINE RESEARCH AND DETERMINED THAT THE FAILURE WAS CAUSED BY THE CAM PHASERS. THE MANUFACTURER WAS NOTIFIED BUT OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 34,000.

  17. Engine, Feb 14, 2013

    2005FORD F-150 4.6 TRITON V8 SPARK PLUG EJECTED BLOWING OUT COIL WHILE DRIVING. THIS RESULTING IN A STRIPPED HEAD AND NEEDING TO REPLACE THE ENGINE. WITH RESEARCH ON THE WEB SEEMS THIS IS A COMMON PROBLEM WITH THIS MODEL ENGINE WITH MANY COMPLAINTS THAT FORD WILL NOT ACKNOWLEDGE. *TR

  18. Engine, Feb 7, 2013

    SPARK PLUG BLEW OUT OF HEAD. CALLED FORD NO RECALL. CAN SEE WHY SO MANY SUV, TRUCKS,ECT. HAVE THIS PROBLEM. FORD SHOULD HAVE PAID. WENT TRUCK SHOPPING GOT A NEW DODGE. *TR

  19. Structure, Engine, Fuel/propulsion system, Jan 24, 2013

    THE COIL PACKS AND PLUGS HAVE BEEN CHANGED ON DIFFERENT TIMES AND THE VEHICLE STILL HAS THE SAME PROBLEMS. FORD HAS TO FIND A BETTER SOLUTION TO FIX THESE ONGOING ISSUES SO THE CUSTOMER DOES NOT HAVE TO KEEP PAYING ALL THIS MONEY FOR THE SAME PROBLEMS OVER AND OVER AGAIN. ENGINE LOST POWER ON SEVERAL OCCASIONS AND SHAKES WHEN IDLING. PAINT ON FRONT OF VEHICLE STARTED PEELING OFF. ALL SERVICE WORK HAS BEEN CONDUCTED A T A FORD DEALERSHIP SINCE THE VEHICLE WAS PURCHASED EXCEPT FOR TODAY WITH (2) MORE COIL PACKS HAD TO BE INSTALLED AT A LOCAL GARAGE. THIS IS APPARENTLY A BIG PROBLEM AND SOMETHING HAS TO BE DONE ABOUT IT OR FORD WILL FIND GOOD CUSTOMERS GOING TO OTHER VEHICLE BRANDS. *TR

  20. Engine, Dec 28, 2012

    BOUGHT THIS FORD F150 USED WITH 95,000 MILES. I WAS TOLD THE PLUGS AND FUEL FILTER NEEDED REPLACED BY THE 100,000 RANGE. MY LOCAL GARAGE SPENT HOURS REPLACING ONE PLUG AND WHEN THEY CHECKED WITH THE LOCAL FORD DEALER ABOUT THE PROBLEM THEY WERE TOLD IT WAS A LONG ON GOING PROBLEM. THE DEALER SAID, THEY COULD REMOVE THE PLUGS BUT IT WOULD BE $500.00 DOLLARS TO START AND IF THE PLUGS BROKE OFF IN THE HEADS THE COST COULD BE AS MUCH AS $3,000.00 IF THEY HAD TO REMOVE THE HEADS. RESEARCH SHOWS ME THIS HAS BEEN GOING ON FOR EVER AND FORD REFUSES TO REPAIR OR RECALL THE F150 5.4 3V SPARK PLUG PROBLEM. BUILD UP AROUND THE BASE OF THE PLUGS FROM POOR HEAD DESIGN IS COSTING US CONSUMERS THOUSANDS. PEOPLE ARE GETTING HURT JUST TRYING TO REMOVE THESE PLUGS. I FEEL FORD SHOULD RECALL THE F150 WITH THIS ENGINE AND REPAIR OR REPLACE THE ENGINE HEADS WITH A PLUG THAT CAN BE REPLACED AT A FAIR PRICE NOT THIS STUPID THOUSANDS PEOPLE ARE SPENDING. *TR

  21. Vehicle speed control, Engine, Dec 4, 2012

    ON THREE SEPARATE OCCASIONS, MY FORD 2005 F150 KING RANCH SUPERCREW 4X4 ENGINE SUDDENLY DIED WHILE DRIVING AT APPROXIMATELY 55-60MPH. ON ALL THREE OCCASIONS, I FORTUNATELY WAS ABLE TO PULL OVER TO THE SIDE OF THE ROAD WITH THE ENGINE DIED AND NO POWER STEERING. IF I HAD NOT BEEN IN THE RIGHT HAND LANE AND ABLE TO PULL OFF OF THE ROAD, THEN AN REAR ENGINE COLLISION WOULD MORE THAN LIKELY OCCURRED IF I WOULD HAVE BEEN IN AN OUTER LANE OF A MULTIPLE LANE HIGHWAY. AFTER THE THIRD OCCASION THIS PAST WEEK, I TOOK THE VEHICLE TO THE FORD DEALERSHIP IN ROCKWALL, TEXAS WHERE IT COST ME $700.00 TO HAVE THROTTLE BODY/MOTOR ASSEMBLY REPLACED. MY OBD READINGS AT HOME WERE P2104 AND P2112. IF NOT ALREADY, THIS ISSUE IS A FATALLY WAITING TO HAPPEN. LOTS OF CHATTER ON INTERNET OF SIMILAR ISSUES. *TR

  22. Engine, Nov 2, 2012

    THERE IS A OBVIOUS PROBLEM WITH THE MANIFOLDS ON THIS TRUCK. MY TRUCK IS AN FX4 AND RARELY SEEN ANY OFF ROADING. MY MANIFOLDS ARE CRACKED AND THE TRUCK HAS BEEN BABIED THIS RESULTS IN A VERY ANNOYING NOISE. ALSO THE TRANSMISSION HAD BE REPLACED AT 30,000 MILES UNDER WARRANTY, THE NEW ONE IS STILL SLIPPING. *TR

  23. Engine, Sep 6, 2012

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, A LOUD NOISE EMITTED OUTSIDE OF THE VEHICLE. THE CONTACT MANEUVERED TO THE SIDE OF THE ROAD AND THEN RESUMED DRIVING. THE VEHICLE WAS INSPECTED UPON ARRIVING TO THE RESIDENCE. THE CONTACT DETECTED THE NUMBER SEVEN SPARK PLUG DISLODGED FROM THE ENGINE CYLINDER HEAD. THE DEALER WAS CONTACT WHO INFORMED HIM THAT THERE WAS NO RECALLS PERTAINING TO THE DEFECT. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 115,000.

  24. Engine, Jul 19, 2012

    THIS 5.4 LITER V8 MOTOR REQUIRED REPLACEMENT OF SPARK PLUGS (CHECK ENGINE MESSAGE FLASHED ON THE DASHBOARD). THE SPARK PLUGS HAD WELDED THEMSELVES TO THE ENGINE HEAD, ULTIMATELY REQUIRING THE REMOVEL OF THE ENGINE HEAD TO EXTRACT SPARK PLUG-COST $2,000 IN ADDITIONAL COST TO CONSUMER. INTERNET IS FULL OF SIMILAR REPORTS. MECHANICS AT FORD DEALERSHIP AND MIDAS REPORT FREQUENT ENCOUNTER WITH THIS ISSUE WITH SIMILAR RESULT. I HAVE CONTACTED FORD AND THEY CLAIM NO LIABILITY, STATING NHTSA HASN'T REQUIRED THEM TO DO A RECALL. *TR

  25. Engine, Jun 7, 2012

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS BEING EXAMINED FOR ROUTINE MAINTENANCE WHEN HE WAS INFORMED THAT FOUR SPARK PLUGS WERE FRACTURED. THE CONTACT ALSO STATED THAT THE SPARK PLUGS WERE SUPPOSED TO LAST FOR APPROXIMATELY 100,000 MILES BEFORE BEING REPLACED. THE DEALER STATED THAT A CARBON BUILD UP ON THE TIPS OF THE PLUGS CAUSED THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 81,000.