2003 Hyundai Sonata
Problems, recalls and owner-reported issues
Air bags is the leading concern among 199 owner complaints filed for this model year. This is the 18th highest complaint count among 26 Sonata model years with reports.
Of the 2003 reports, 17 involved a crash and 2 involved a fire. 45 people were injured.
What owners report most often
Recalls and investigations
Latches/locks/linkages, doors, latchAug 7, 2009
HYUNDAI IS RECALLING 82 MODEL YEAR 2002-2003 SONATA VEHICLES. REPEATED USE OF THE INTERIOR DOOR HANDLE MAY CAUSE WEAR OF THE CHROME PLATING. IF THE TOP EDGE OF THE HANDLE HAS VERY THIN CHROME PLATING THAT PORTION OF THE PLATING MAY WEAR AWAY MORE EASILY THAN MORE THICKLY PLATED AREAS AS THE DOOR HANDLE IS USED. THE WORN CHROME PLATING ON THE UPPER EDGE OF THE HANDLE MAY RESULT IN A CRACK OR SEPARATION BETWEEN THE CHROME PLATING ON THE INBOARD AND OUTBOARD SURFACES OF THE HANDLE, WHICH MAY FORM A SHARP EDGE.
A SHARP EDGE COULD LACERATE OR OTHERWISE INJURE A VEHICLE OCCUPANT.
DEALERS WILL REPAIR THE CHROME PLATED INTERIOR DOOR HANDLE FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 16, 2009. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-787-999-3333.
Campaign 09V317000 on NHTSA.gov
Latches/locks/linkages, doors, latchMay 21, 2009
HYUNDAI IS RECALLING 91,350 MY 2002-2003 HYUNDAI SONATA VEHICLES. REPEATED USE OF THE INTERIOR DOOR HANDLE MAY CAUSE WEAR OF THE CHROME PLATE. IF THE TOP EDGE OF THE HANDLE HAS VERY THIN CHROME PLATING, THAT PORTION OF THE PLATING MAY WEAR AWAY MORE EASILY THAN MORE THICKLY PLATED AREAS AS THE DOOR HANDLE IS USED. THE WORN CHROME PLATING ON THE UPPER EDGE OF THE HANDLE MAY RESULT IN A CRACK OR SEPARATION BETWEEN THE CHROME PLATING ON THE INBOARD AND OUTBOARD SURFACES OF THE HANDLE, WHICH MAY FORM A SHARP EDGE.
THIS MAY INFLICT LACERATION INJURIES TO ANYONE USING THE DOOR HANDLE.
DEALERS WILL REPAIR THE CHROME PLATED INTERIOR DOOR HANDLE FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JUNE 2009. OWNERS MAY CONTACT HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Campaign 09V171000 on NHTSA.gov
SuspensionApr 16, 2009
HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUB-FRAME ON THE VEHICLES, AND MAY RESULT IN THINNING OR PERFORATION OF THE SUB-FRAME STEEL. THE CORROSION IS FREQUENTLY VISIBLE AND OFTEN DISCOVERED DURING INSPECTION OR ROUTINE MAINTENANCE, AND OWNERS MAY ALSO HEAR NOISES OR NOTICE TIRE MISALIGNMENT AND STEERING PULL. IF THESE SIGNALS ARE UNDETECTED OR UNHEEDED, THE CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME.
IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.
DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE SUB-FRAME AND WILL TREAT THE SUB-FRAME WITH RUST-PROOFING MATERIAL TO STOP THE CORROSION PROCESS. THIS PROCEDURE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Campaign 09V124000 on NHTSA.gov
Fuel system, gasoline, storageJul 26, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 301, "FUEL SYSTEM INTEGRITY" A VALVE ON THE FUEL TANK ASSEMBLY MAY NOT CLOSE PROPERLY. IF A VEHICLE ROLLS OVER AND THE FUEL TANK ASSEMBLY VALVE IS NOT PROPERLY CLOSED, FUEL SPILLAGE MAY OCCUR.
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.
Campaign 04V369000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 9, 2004
SOME PASSENGER VEHICLES CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN ON JUNE 30, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Campaign 04V178000 on NHTSA.gov
Tires, temporary/emergency spare tireMar 17, 2003
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH A TRACTION CONTROL SYSTEM (TCS), IF THE T125/70D-15 COMPACT SPARE TIRE IS INSTALLED ON A FRONT WHEEL POSITION, THE TCS MAY INADVERTENTLY ACTIVATE BEGINNING AT SPEEDS OF 20 MPH.
INADVERTENT ACTIVATION OF THE TCS WILL CAUSE AUTOMATIC APPLICATION OF THE BRAKE AT THE WHEEL WHERE THE COMPACT SPARE TIRE IS INSTALLED. INADVERTENT BRAKE APPLICATION COULD CAUSE OVERHEATING AND DAMAGE TO THE BRAKE, AND MAY PREVENT THE VEHICLE FROM BEING DRIVEN AT SPEEDS ABOVE 20 MPH, WHICH COULD RESULT IN A CRASH.
DEALERS WILL REPLACE THE SPARE TIRE WITH A NEW LARGER DIAMETER T125/80R-15 COMPACT SPARE TIRE AND A NEW TIRE PRESSURE LABEL WILL BE INSTALLED ON THE DRIVER'S DOOR TO PROVIDE INFORMATION APPLICABLE TO THE T125/80R-15 COMPACT SPARE TIRE. VEHICLES PRODUCED FROM NOVEMBER 15, 2002 THROUGH DECEMBER 16 2002, ALREADY CONTAIN T125/80R-15 COMPACT SPARE TIRES, WILL ONLY REQUIRE NEW TIRE PRESSURE LABELS. OWNER NOTIFICATION BEGAN JUNE 30, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Campaign 03V097000 on NHTSA.gov
Representative owner complaints: engine and engine cooling
14 reports, newest first. Show all
Engine and engine cooling, Jun 15, 2011
TL*THE CONTACT OWNS A 2003 HYUNDAI SONATA GLS. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 65 MPH THE VEHICLE STALLED, BUT THE VEHICLE CONTINUED TO SURGE FORWARD. THE VEHICLE WAS TOWED TO A DEALER WHO ADVISED HER THAT THEY WOULD REPROGRAM THE COMPUTERS. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS APPROXIMATELY 80,000.
Engine and engine cooling, Feb 21, 2011
2003 HYUNDAI SONATA EGR ISSUES (CHECK ENGINE LIGHT 401)- I'VE BEEN HAVING PERSISTENT ISSUES WITH MY VEHICLE'S EGR SYSTEM FOR OVER A YEAR NOW. I HAVE REPLACED THE ENTIRE EGR SYSTEM INCLUDING THE EGR VALVE, SOLENOID, ETC. I HAVE ALSO HAD TO REPLACE OTHER PARTS THAT HAVE FAILED DUE TO THE MALFUNCTIONING EGR - IGNITION COILS, SPARK PLUGS. EVEN AFTER REPLACING ALL THESE PARTS, MY VEHICLE STILL COMPLAINS ABOUT THE EGR WITH CHECK ENGINE LIGHT CONSTANTLY ON (401). I HAVE ALSO BEEN GETTING VERY POOR MILEAGE. I CONTACTED HYUNDAI ABOUT A TSB THEY SENT OUT TO DEALERS FOR EGR DIAGNOSIS. HYUNDAI DENIED ASSISTANCE WITH THIS ISSUE AND ASKED ME TO CONTACT THE DEALERSHIP DIRECTLY. THE DEALER WANTS TO CHARGE ME A DIAGNOSTIC FEE TO LOOK INTO THE ISSUE + FEES FOR PARTS. SEARCHING ON THE INTERNET, I FOUND SEVERAL CASES OF EGR MALFUNCTIONING WITH 2003 MODELS. HYUNDAI NEEDS TO LOOK INTO THIS. *TR
Engine and engine cooling, Aug 10, 2009
WHILE DRIVING CAR JUST STOPS. IT HAS DONE THIS SEVERAL TIMES BUT STARTS BACK UP ONCE YOU PUT IN PARK. HOWEVER THIS TIME IT STOP WHILE DRIVING AND DID NOT START BACK UP. THE FIRST IT HAPPEN I TOOK IT TO THE SHOP AND THEY SAID THEY COULD NOT FIND ANYTHING WRONG. EVEN THOUGH THE "CHECK ENGINE" LIGHT WAS ON. NOW IT WILL NOT START AT ALL. *TR
Engine and engine cooling, Air bags, Equipment, Jan 8, 2009
SEVERAL ISSUES WITH THE VEHICLE, AIRBAG HAS HAD SEVERAL PROBLEMS, NEVER DEPLOYED WHEN IN ACCIDENT, FIRST ISSUE WAS COVERED UNDER WARRANTY, SAID THEY HAD TO REWIRE IT, A FEW MONTHS LATER LIGHT COME ON AGAIN. THIS TIME THEY TELL ME THE CIRCUIT MOTHERBOARD HAS CRASHED, COMPLETELY DISABLING THE AIRBAG. SECOND INCIDENT WAS WITH ALTERNATOR, LIGHT CONTINUED COMING ON, DEALERSHIP SAID NOTHING WAS WRONG WITH CAR. CAR EVENTUALLY BROKE DOWN IN TRAFFIC, ALTERNATOR HAD WENT OUT COMPLETELY AND IT WAS ONLY A FEW DAYS AFTER THE WARRANTY EXPIRED. I WAS FORCED TO COME OUT THE POCKET, NOW THERE ARE ISSUES WITH THE ENGINE. THE SHAFT POSITION SENSOR HAS FAILED AND MY CAR BROKE DOWN ON THE INTERSTATE. THERE HAVE BEEN SEVERAL ISSUES WITH MY CAR, AND I USE IT FOR TRANSPORTATION FROM SCHOOL AND WORK LOCALLY. *TR
Engine and engine cooling, Aug 31, 2007
WHILE DRIVING, UNDER MANY DIFFERENT CONDITIONS, MY HYUNDAI SONATA STALLS. IT HAS HAPPENED OVER A DOZEN TIMES. AFTER PULLING OVER TO THE SIDE OF THE ROAD, I LET THE CAR SIT FOR A WHILE AND IT STARTS RIGHT BACK UP AGAIN. OCCASIONALLY I HAVE TO HAVE IT TOWED. IT DOES NOT SEEM TO OCCUR WHILE THE CAR HAS CRUISE CONTROL ON, EVEN WITHOUT IT BEING ENGAGED, JUST POWERED ON. *TR
Service brakes, Hydraulic, Engine and engine cooling, Visibility, Air bags, Seat belts, Vehicle speed control, Jun 9, 2005, crash
THE CONSUMER'S HYUNDAI SONATA DEVELOPED THE FOLLOWING PROBLEMS: THE PAINT WAS PEELING, THE SUN ROOF WAS BROKEN, THE PASSENGER SIDE WINDOW WAS INOPERATIVE, THE BRAKES FAILED, THE SEATBELT BROKE, THE ENGINE BLEW UP AND THE AIR BAGS FAILED TO DEPLOY. *MR THE ENGINE SURGED. AS A RESULT OF THE ENGINE BLOWING, THE RIGHT SIDE DISINTEGRATED. *SC *JB
Engine and engine cooling, Aug 7, 2004
THIS CAR PRESENTS WITH A LOUD CLICKING SOUND WHICH IS VERY DISTRESSING.ONCE IT BEGINS IT LASTS FOR SEVERAL MINUTES SOUNDING FOR LONG PERIODS AND AT TIMES SHORT BURSTS. I HAVE TAKEN IT TO THE DEALER TWICE AND THE PROBLEM HAS BEEN NEITHER IDENTIFIED OR RECTIFIED. UNTIL LAST NIGHT I HAVE BEEN ALONE IN THE CAR WHEN THIS SOUND PRESENTS. LAST NIGHT WHEN IT PRESENTED THERE WERE PASSENGERS PRESENT. ALTHOUGH THE CAR DID NOT FALTER IT WAS NONE THE LESS VERY DISTRESSING FOR MY PASSENGERS AND ME. WE TURNED OFF OUR CELL PHONES AND SHUT OFF THE RADIO TO NO AVAIL. WITH NO RESOLUTION OR INFORMATION AS TO WHAT IS THE CAUSE I AM LEFT WONDERING IF I AM DRIVING TOWARDS SOME MALFUNCTION. THIS CLICKING SOUND ALWAYS PRESENTS WHILE DRIVING ON FREEWAYS AT FREEWAY SPEED.*AK
Engine and engine cooling, May 13, 2004
STOPPED AT RED LIGHT, WHEN TIME TO GO, ENGINE STALLED. ATTEMPTED TO RESTART UNSUCESSFULLY. A/C WAS NOT RUNNING. CAR WAS ABLE TO START AFTER 30 MINUTES. CAR WAS TOWED TO DEALERSHIP. DEALERSHIP WAS UNABLE TO DUBLICATE PROBLEM AFTER 15 MILES.*AK
Engine and engine cooling, Jan 24, 2004
THE ENGINE DOES RELIABLY ACCELERATE WHEN THE ACCELERATOR PEDAL IS PRESSED. SOMETIMES THERE IS UP TO A 3 SECOND DELAY BEFORE THE ENGINE RESPONDS TO COMMANDS FROM THE ACCELERATOR PEDAL. AT TIMES THE ENGINE ALSO ACCELERATES VERY SLUGGISHLY COMPARED TO OTHER 2003 4-CYLINDER. HYUNDAI SONATAS THAT HAVE BEEN TESTED. HYUNDAI HASN'T CORRECTED THIS PROBLEM DESPITE MANY ATTEMPTS. *LA
Engine and engine cooling, Jan 13, 2004
ENGINE MISFIRING
Engine and engine cooling, Aug 18, 2003
WHEN VEHICLE IS PARKED FOR OVER SIX HOURS , THEN UPON STARTING VEHICLE AND DRIVING, VEHICLE WOULD STALL .VEHICLE HAS BEEN TAKEN TO THE DEALER ON THREE OCCASIONS, BUT PROBLEM IS RECURRING.*AK
Engine and engine cooling, Aug 7, 2003
WHILE TRAVELING ON THE HIGHWAY AND WITHOUT PRIOR WARNING, ESPECIALLY WHEN GOING UP HILLS, THE VEHICLE LOST POWER, IT HAPPENED AT LEAST 5 TIMES. THE DEALER STATED THERE WAS NO REPAIR AND TO MAKE SURE THE VEHICLE ALWAYS HAD A TANK OF GAS BEFORE GOING UP A HILL. *AK *CB *JB
Engine and engine cooling, Aug 1, 2003
ENGINE CHECK LIGHT COMES ON WHEN DRIVING VEHICLE.*AK
Engine and engine cooling, Dec 23, 2002
CONSUMER CALLED COMPLAINING ABOUT HAVING PROBLEMS WITH IDLE SPEED AND VEHICLE WILL STALL. ALSO STATED THAT WHILE DRIVING THE VEHICLE THE VEHICLE WILL START LOOSING POWER ON HIGHWAY SPEED. DEALER WAS CONTACTED AND STATED THAT THIS IS A INTERMEDIATE PROBLEM AND UNLESS HYUNDAI SENDS OUT A LETTER OR SOMETHING THAT STATES THE PROBLEM THEY CAN'T DO NOTHING ABOUT IT. TS