2003 Hyundai Sonata
Problems, recalls and owner-reported issues
Air bags is the leading concern among 199 owner complaints filed for this model year. This is the 18th highest complaint count among 26 Sonata model years with reports.
Of the 2003 reports, 17 involved a crash and 2 involved a fire. 45 people were injured.
What owners report most often
Recalls and investigations
Latches/locks/linkages, doors, latchAug 7, 2009
HYUNDAI IS RECALLING 82 MODEL YEAR 2002-2003 SONATA VEHICLES. REPEATED USE OF THE INTERIOR DOOR HANDLE MAY CAUSE WEAR OF THE CHROME PLATING. IF THE TOP EDGE OF THE HANDLE HAS VERY THIN CHROME PLATING THAT PORTION OF THE PLATING MAY WEAR AWAY MORE EASILY THAN MORE THICKLY PLATED AREAS AS THE DOOR HANDLE IS USED. THE WORN CHROME PLATING ON THE UPPER EDGE OF THE HANDLE MAY RESULT IN A CRACK OR SEPARATION BETWEEN THE CHROME PLATING ON THE INBOARD AND OUTBOARD SURFACES OF THE HANDLE, WHICH MAY FORM A SHARP EDGE.
A SHARP EDGE COULD LACERATE OR OTHERWISE INJURE A VEHICLE OCCUPANT.
DEALERS WILL REPAIR THE CHROME PLATED INTERIOR DOOR HANDLE FREE OF CHARGE. THE RECALL BEGAN ON SEPTEMBER 16, 2009. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-787-999-3333.
Campaign 09V317000 on NHTSA.gov
Latches/locks/linkages, doors, latchMay 21, 2009
HYUNDAI IS RECALLING 91,350 MY 2002-2003 HYUNDAI SONATA VEHICLES. REPEATED USE OF THE INTERIOR DOOR HANDLE MAY CAUSE WEAR OF THE CHROME PLATE. IF THE TOP EDGE OF THE HANDLE HAS VERY THIN CHROME PLATING, THAT PORTION OF THE PLATING MAY WEAR AWAY MORE EASILY THAN MORE THICKLY PLATED AREAS AS THE DOOR HANDLE IS USED. THE WORN CHROME PLATING ON THE UPPER EDGE OF THE HANDLE MAY RESULT IN A CRACK OR SEPARATION BETWEEN THE CHROME PLATING ON THE INBOARD AND OUTBOARD SURFACES OF THE HANDLE, WHICH MAY FORM A SHARP EDGE.
THIS MAY INFLICT LACERATION INJURIES TO ANYONE USING THE DOOR HANDLE.
DEALERS WILL REPAIR THE CHROME PLATED INTERIOR DOOR HANDLE FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JUNE 2009. OWNERS MAY CONTACT HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Campaign 09V171000 on NHTSA.gov
SuspensionApr 16, 2009
HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUB-FRAME ON THE VEHICLES, AND MAY RESULT IN THINNING OR PERFORATION OF THE SUB-FRAME STEEL. THE CORROSION IS FREQUENTLY VISIBLE AND OFTEN DISCOVERED DURING INSPECTION OR ROUTINE MAINTENANCE, AND OWNERS MAY ALSO HEAR NOISES OR NOTICE TIRE MISALIGNMENT AND STEERING PULL. IF THESE SIGNALS ARE UNDETECTED OR UNHEEDED, THE CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME.
IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.
DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE SUB-FRAME AND WILL TREAT THE SUB-FRAME WITH RUST-PROOFING MATERIAL TO STOP THE CORROSION PROCESS. THIS PROCEDURE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
Campaign 09V124000 on NHTSA.gov
Fuel system, gasoline, storageJul 26, 2004
CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 301, "FUEL SYSTEM INTEGRITY" A VALVE ON THE FUEL TANK ASSEMBLY MAY NOT CLOSE PROPERLY. IF A VEHICLE ROLLS OVER AND THE FUEL TANK ASSEMBLY VALVE IS NOT PROPERLY CLOSED, FUEL SPILLAGE MAY OCCUR.
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.
Campaign 04V369000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 9, 2004
SOME PASSENGER VEHICLES CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN ON JUNE 30, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Campaign 04V178000 on NHTSA.gov
Tires, temporary/emergency spare tireMar 17, 2003
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH A TRACTION CONTROL SYSTEM (TCS), IF THE T125/70D-15 COMPACT SPARE TIRE IS INSTALLED ON A FRONT WHEEL POSITION, THE TCS MAY INADVERTENTLY ACTIVATE BEGINNING AT SPEEDS OF 20 MPH.
INADVERTENT ACTIVATION OF THE TCS WILL CAUSE AUTOMATIC APPLICATION OF THE BRAKE AT THE WHEEL WHERE THE COMPACT SPARE TIRE IS INSTALLED. INADVERTENT BRAKE APPLICATION COULD CAUSE OVERHEATING AND DAMAGE TO THE BRAKE, AND MAY PREVENT THE VEHICLE FROM BEING DRIVEN AT SPEEDS ABOVE 20 MPH, WHICH COULD RESULT IN A CRASH.
DEALERS WILL REPLACE THE SPARE TIRE WITH A NEW LARGER DIAMETER T125/80R-15 COMPACT SPARE TIRE AND A NEW TIRE PRESSURE LABEL WILL BE INSTALLED ON THE DRIVER'S DOOR TO PROVIDE INFORMATION APPLICABLE TO THE T125/80R-15 COMPACT SPARE TIRE. VEHICLES PRODUCED FROM NOVEMBER 15, 2002 THROUGH DECEMBER 16 2002, ALREADY CONTAIN T125/80R-15 COMPACT SPARE TIRES, WILL ONLY REQUIRE NEW TIRE PRESSURE LABELS. OWNER NOTIFICATION BEGAN JUNE 30, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Campaign 03V097000 on NHTSA.gov
Representative owner complaints: fuel system
10 reports, newest first. Show all
Fuel system, Gasoline, Mar 27, 2018, fire
TL* THE CONTACT OWNS A 2003 HYUNDAI SONATA. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 10 MPH, THERE WAS SMOKE EMITTING FROM THE FRONT OF THE VEHICLE. IN ADDITION, THERE WAS AN ABNORMAL ODOR OF FUEL INSIDE THE VEHICLE. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE THE FAILURE COULD NOT BE DETERMINED. THE VIN WAS INCLUDED IN NHTSA CAMPAIGN NUMBER: 04V178000 (FUEL SYSTEM, GASOLINE). A LOCAL DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 180,000. *TT *TR
Fuel system, Gasoline, Sep 30, 2013
I WAS INFORMED THIS MODEL HAS A SAFETY VALVE IN THE GAS FILLER NECK THAT WILL PREVENT THE GAS FROM LEAKING OUT SHOULD THE VEHICLE OVERTURN. MY VALVE MUST BE STUCK IN THE PARTIALLY OPEN POSITION SINCE I CAN ONLY FILL THE GAS TANK EVERY ONE-THIRD OF A GALLON BEFORE THE GAS DISPENSER SHUTS OFF. THEN I HAVE TO WAIT 10 SECONDS FOR IT TO SEEP INTO THE TANK BEFORE I CAN CONTINUE TO PUMP. FILLING MY 17 GAL TANK TAKES ABOUT 10-12 MINUTES WITH MOST OF THE TIME JUST WAITING FOR THE GAS TO SEEP INTO THE TANK. HYUNDAI WANTS OVER $600 TO REPAIR. UNACCEPTABLE SINCE IT APPEARS TO BE A DESIGN FLAW. *TR
Fuel system, Gasoline, Nov 14, 2011
WHEN TRYING TO FUEL VEHICLE THE NOZZLE WILL CLICK OFF AT 1 OR 2 GALLONS. I HAVE TO REPEATEDLY TAKE THE NOZZLE OUT AND KEEP TRYING TO REFUEL. THE VEHICLE WAS TAKEN TO THE DEALER IN WHICH THEY DROPPED THE GAS TANK AND DID SOMETHING. I PICKED THE VEHICLE UP AND WENT TO REFUEL AND THE SAME PROBLEM STILL EXIST. JUST OUT OF MONEY. I SEE THIS IS AN ON-GOING PROBLEM WITH THIS VEHICLE. THERE SHOULD BE A RECALL. *TR
Fuel system, Gasoline, Aug 17, 2011
FUELING PROBLEMS. ON NEAR EMPTY FUEL TANK THE FUELING HOSE WILL AUTO SHUT OFF AFTER 1 TO 2 GALLONS. I HAVE TO REPEAT START THE FUELING AND IT AUTOMATICALLY SHUTS OFF AFTER ENTERING A GALLON OR TWO. HAVE TO GAUGE WHEN TANK IS NEAR FULL WHICH CAN CAUSE A FUEL SPILL IF OVERESTIMATING AND NOT BEING FILL IF UNDERESTIMATING. IT SEEMS TO HAPPEN AT PUMPS THAT HAVE THE NEWER NOZZLE. THIS IS THE FIRST SUMMER FOR THIS PROBLEM AND IT MAY BE CAUSED BY THE HEAT WITH THE NEWER NOZZLES..
Fuel system, Gasoline, Jul 14, 2011
TL* THE CONTACT OWNS A 2003 HYUNDAI SONATA. THE CONTACT STATED THAT WHILE REFUELING, FUEL WOULD SPILL OUT FROM THE FILLER NECK. THE FAILURE WOULD OCCUR EVEN IF THE FUEL TANK WAS COMPLETELY EMPTY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THE FUEL LINES WERE TOO SMALL TO ALLOW THE FUEL TO ENTER THE FUEL TANK. AS A RESULT, THE FUEL SYSTEM WOULD NEED TO BE REBUILT. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 92,000 AND THE CURRENT MILEAGE WAS 94,000.
Fuel system, Gasoline, May 12, 2011
TL* THE CONTACT OWNS A 2003 HYUNDAI SONATA. THE CONTACT STATED THAT WHEN ATTEMPTING TO REFUEL THE VEHICLE, GASOLINE WOULD SPEW BACK OUT FROM THE FILER NECK AND ONTO THE GROUND. SHE WAS ABLE TO FUEL SMALL AMOUNTS AT A GIVEN TIME HOWEVER, IT WOULD TAKE MORE THAN THIRTY MINUTES TO FILL THE FUEL TANK TO CAPACITY. THE VEHICLE WAS TAKEN TO THE DEALER IN 2005 WHERE THEY PERFORMED REPAIRS UNDER NHTSA CAMPAIGN ID NUMBER: 04V178000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY) HOWEVER, THE FAILURE PERSISTED. THE MANUFACTURER WAS ADVISED OF THE FAILURE AND INFORMED THE CONTACT TO TAKE THE VEHICLE TO THE LOCAL DEALER FOR DIAGNOSTIC TESTING. THE VEHICLE WAS NOT FURTHER REPAIRED. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 160,000.
Fuel system, Gasoline, Fuel system, Other, Dec 20, 2010
ONE DAY, WHILE FUELING MY 2003 HYUNDAI SONATA, THE PUMP CLICKED OFF AFTER 1 GALLON. FROM THEN ON, IT WOULDN'T LET ME FILL MORE THAN 1 OR 2 GALLONS WITHOUT CLICKING OFF. SINCE THAT DAY, THIS PROBLEM OCCURS EVERY TIME I REFILL AND EVERY TIME MY TANK IS NEAR EMPTY OR HALF EMPTY, SO I KNOW THAT'S NOT THE ISSUE. *TR
Fuel system, Gasoline, Dec 15, 2009
I OWN A 2003 SONATA THE ENGINE LIGHT CAME ON, I HAVE AN EMISSION LEAK THE MACHINE SAYS. I NEED HELP HAS THIS HAPPENED TO ANY ONE ELSE. ALSO MY GAS PROBLEMS, WHEN PUTTING GAS IN MY CAR THE GAS CAP CLICKS AS IF THE TANK WAS FULL WHEN TALKING TO LOCAL DEALER ALL THEY WANT TO DO IS QUOTE PRICES!!!!!!!!! NO EXPLANATION OF WHY THESE THING ARE HAPPENING. *TR
Fuel system, Gasoline, Sep 28, 2004
THE CONSUMER BELIEVES HE RECEIVED POOR SERVICE FROM THE DEALER WHILE HAVING RECALL REPAIRS DONE BECAUSE THE DEALER DIDN'T PROVIDE HIM WITH A LOANER VEHICLE. *NM RECALL# 04V178000. *SC
Fuel system, Gasoline, Jul 23, 2004
CONSUMER'S VEHICLE EXPERIENCED FUEL SPILLAGE AS DESCRIBED IN THE FUEL TANK ASSEMBLY VALVE/FMVSS301 RECALL 04V178000. BUT THIS OCCURRED NOT IN A ROLL OVER SITUATION, BUT WHEN FILLING THE FUEL TANK WITH FUEL AT THE GAS STATION.*AK