2005 Jeep Wrangler
Problems, recalls and owner-reported issues
Fuel system is the leading concern among 650 owner complaints filed for this model year. This is the 11th highest complaint count among 26 Wrangler model years with reports.
Of the 2005 reports, 10 involved a crash and 9 involved a fire. 15 people were injured and 2 people died.
What owners report most often
Recalls and investigations
Service brakes, hydraulicMar 13, 2006
CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.
LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.
AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.
Campaign 06E022000 on NHTSA.gov
Power train, automatic transmissionOct 6, 2005
ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.
IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.
DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.
Campaign 05V460000 on NHTSA.gov
Representative owner complaints: fuel/propulsion system
99 reports, newest first. Show all
Fuel/propulsion system, Jun 3, 2015
REGARDING MY 2005 JEEP WRANGLER, THIS HAS BEEN AN ONGOING ISSUE FOR THE PAST TWO YEARS OR MORE. FUEL SYSTEM/TANK OVERFLOWS WHEN ATTEMPTING TO FILL THE TANK. INSTEAD OF STOPPING, GAS SPEWS FROM THE FILL VALVE ONTO THE VEHICLE, GROUND, AND PERSON FILLING THE TANK. THIS IS NOT ONLY UNSAFE AND UNECONOMICAL, BUT BAD FOR THE ENVIRONMENT AND ONES HEALTH.
Fuel/propulsion system, May 14, 2015
UNLESS I STOP FUELING PRIOR TO A COMPLETE FILL UP, GAS WILL SPILL OUT. I HAVE MENTIONED THIS TO A COUPLE DIFFERENT JEEP SERVICE ADVISORS AT MY LOCAL DEALERSHIPS THEY ARE NOT AWARE OF WHAT IS CAUSING IT. THIS CAN BE EXTREMELY DANGEROUS AND NEEDS TO BE ADDRESSED BY CHRYSLER.
Fuel/propulsion system, Apr 26, 2015
FUEL DUMPS OUT OF FILLER HOSE WHEN CLOSE TO FILLED UP, HAS BEEN HAPPENING SINCE I FIRST FILLED ,NOW ALMOST 5 YEARS HAVE STILL SEEN NO SOLUTION UNLESS I HAVE DO MYSELF. *TR
Fuel/propulsion system, Apr 23, 2015
WHEN FUELING VEHICLE, FUEL WILL SPLASH OUT OF THE FILL TUBE BEFORE FILLER NOZZLE SHUTS OFF. THIS HAPPENS EVERY TIME I FUEL AND AT DIFFERENT GAS STATIONS. I ESTIMATE MY TOTAL FUEL SPILLED OVER THE PAST DECADE TO BE IN THE AREA OF 300 GALLONS. *TR
Fuel/propulsion system, Apr 1, 2015
EVERY TIME I FILL UP WITH GAS, IT OVER FLOW SPRAYING GAS OUT CREATING A SAFETY AND ECOLOGICAL HAZARD. *TR
Fuel/propulsion system, Mar 30, 2015
THE GAS TANK WILL OVERFLOW WHEN FUELING THE VEHICLE. *TR
Fuel/propulsion system, Mar 3, 2015
AT ANY REFUELING, BEFORE THE FUEL PUMP AUTO SHUT OFF IS ENGAGED, THERE IS FUEL SPIT BACK OUT OF THE FUEL FILLER. IT RUNS DOWN THE CORNER PANEL AND BEHIND THE LEFT REAR FENDER FLARE, AS WELL AS ONTO THE GROUND. DEPENDING ON WHAT SETTING YOU HAVE THE PUMP HANDLE SET TO (HIGH, MEDIUM, LOW), DEPENDS ON HOW MUCH FUEL IS SPAT BACK OUT. *TR
Fuel/propulsion system, Feb 25, 2015
WHEN FILLING UP, EVEN ON THE LOWEST SETTING, THE AUTO SHUT-OFF DOESN'T OCCUR AND GASOLINE SPRAYS OUT. *JS
Fuel/propulsion system, Feb 23, 2015
TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE CONTACT STATED THAT FUEL WOULD SPILL FROM THE TANK EACH TIME THE VEHICLE WAS RE-FUELED. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS NOT TAKEN TO THE DEALER. IT WAS DIAGNOSED THAT THE FUEL TANK NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 28,000.
Structure, Fuel/propulsion system, Feb 19, 2015
SINCE PURCHASE IN NOVEMBER, THIS VEHICLE HAS ALWAYS SHOT FUEL OUT OF THE FUEL FILLER WHEN IT REACHES A FULL TANK. THE GAS PUMP WILL SHUT OFF, BUT NEVER BEFORE IT HAS EXPELLED FUEL ONTO ME PERSONALLY, MY SHOES, THE GROUND, THE FILLER CAP (WHICH IS ATTACHED TO THE VEHICLE BY TETHER), AND DOWN THE BODY PANEL BELOW THE FILLER. THIS IS A SERIOUS FIRE AND HEALTH HAZARD FOR MYSELF AND OTHER PATRONS OF THE FUEL STATION. *TR
Fuel/propulsion system, Feb 19, 2015
FUEL FILLER SHUT OF FLAP DOES NOT SHUT OFF FUEL FILLER RESULTING IN GAS SPILLING OUT OF VEHICAL ON TO THE GROUND. *TR
Engine, Fuel/propulsion system, Feb 13, 2015
THE EVAPORATED SYSTEM IN THE JEEP IN TURNING ENGINE LIGHT AND WILL NOT PASS SAFETY AND EMISSIONS WITHOUT FIXING IT. WE HAVE A NEW FUEL CAP AND HAVE ALSO CHECKED THE CONSOLE AND IT STILL TURNS ON HEARD THIS WAS A KNOWN ISSUE BUT NO RECALLS FOR IT. *TR
Fuel/propulsion system, Jan 26, 2015
DURING FILL UP, GAS OVERFLOWED CAUSING DANGEROUS FIRE HAZARD. SEE VIDEO HTTP://YOUTU.BE/4ROFZV8Z1EW. *TR
Fuel/propulsion system, Jan 20, 2015
EVERY FILL UP THE FUEL SPLASHES BACK OUT OF THE FILL TUBE, SPILLING ABOUT A CUP OF FUEL DOWN THE SIDE OF THE VEHICLE AND ONTO THE GROUND.THIS HAPPENS REGARDLESS OF THE FILL RATE. I HAVE LOOKED THE FUEL SYSTEM OVER TO THE BEST OF MY ABILITY, AND CAN'T COME UP WITH THE CAUSE. *TR
Fuel/propulsion system, Dec 31, 2014
WHEN FILLING UP WITH GAS AT CALIFORNIA PUMPS, THE NOZZLE KEEPS SHUTTING OFF. IT DOESN'T SEEM TO MATTER HOW FAST OR SLOW I TRY TO FILL, WHAT ANGLE I TURN THE NOZZLE, OR HOW DEEP I ENTER THE NOZZLE, IT KEEPS SHUTTING OFF. IT TAKES ABOUT 15 MINUTES TO FILL THE TANK, A FEW SECONDS AT A TIME. *JS
Fuel/propulsion system, Dec 16, 2014
EVERY TIME I FILL MY GAS TANK, THE FUEL "BURPS" BACK AND ANYWHERE FROM ONE TO TWO QUARTS OF GAS IS SPILLED. *TR
Fuel/propulsion system, Dec 4, 2014
WHEN PUTTING GAS IN FUEL TANK IN JEEP WHEN FILLING UP TO FULL MARK GAS COMES OUT OF SPOUT AND RUNS DOWN THE SIDE OF JEEP. THIS HAPPENS EVERY TIME THE JEEP IS FILLED UP. AT ANY GAS STATION. *TR
Fuel/propulsion system, Nov 18, 2014
DURING FILL UP OF THE FUEL TANK, FUEL SPRAYS OUT OF THE FILLER HOLE RESULTING IN A HEATH HAZARD, FIRE HAZARD, & ENVIRONMENTAL HAZARD. THIS NEEDS TO BE ADDRESSED! *TR
Fuel/propulsion system, Nov 17, 2014
FUEL OVER FLOWS WHEN FUELING THE VEHICLE AT GAS STATION FUEL BLOWS OUT OF THE TANK ALL OVER THE GROUND.. THIS IS A ENVIRONMENTAL ISSUE.. AND FIRE HAZARD. *TR
Fuel/propulsion system, Oct 24, 2014
GAS OVERFLOWS DURING FILLUP. *TR
Fuel/propulsion system, Oct 14, 2014
WHEN FILLING UP THE TANK, THE SHUTOFF DOES NOT WORK AT ANY GAS STATION. THE FUEL SHOOTS OUT OF THE TANK. THIS IS HIGHLY DANGEROUS AND RESULTS IN ME NOT BEING ABLE TO FILL UP MY VEHICLE. IN ADDITION, I WORRY THAT THE SHUTOFF WOULD NOT WORK IN CASE OF ROLLOVER. *TR
Fuel/propulsion system, Sep 16, 2014
HAPPENS PERIODICALLY, NO FOREWARNINGS JUST HAPPENS, ALWAYS WHEN GOING SLOW OR REVERSING LIKE TO PARK OR BACK INTO PARKING SPOT.....UNINTENDED ACCELERATION....SCARES THE BEJEBERS OUT OF THE PERSON DRIVING, SINCE YOU NEVER KNOW WHEN IT'S GONNA HAPPEN.....I BOUGHT THE JEEP USED (LIKE MAYBE A YEAR OLD) WITH 14,--- MILES ON IT...NOW HAVE ABOUT 52,--- MILES ON IT....ALL STREET DRIVING, NO OFF ROAD DRIVING..HAS HAPPENED FROM THE BEGINNING WHEN I BOUGHT IT... *TR
Fuel/propulsion system, Jul 16, 2014
EVERY TIME I FILL UP THE GAS SOME SPILL OUTS. FUEL SHUT OFF DOES NOT WORK. EVERY TIME I FILL UP AT EVERY STATION. *TR
Fuel/propulsion system, May 22, 2014
WHEN FUELING, GAS OVERFLOWS EVERY TIME NO MATTER HOW CAREFUL IN FUELING AND WHEN PUMP SHUTS OFF AUTOMATICALLY IT GUSHES OUT CREATING HAZARDOUS SITUATION ,NOT TO MENTION ENVIRONMENTAL ISSUES. *TR
Fuel/propulsion system, Apr 29, 2014
WHEN I GET GAS THE PUMP DOESN'T SHUT OFF AND GAS SPILLS ON THE GROUND. IT HAS HAPPENED MULTIPLE TIMES AT MANY DIFFERENT FILLING STATIONS. *JS