2005 Jeep Wrangler

Problems, recalls and owner-reported issues

Fuel system is the leading concern among 650 owner complaints filed for this model year. This is the 11th highest complaint count among 26 Wrangler model years with reports.

Complaints by model year
  1. 650

Of the 2005 reports, 10 involved a crash and 9 involved a fire. 15 people were injured and 2 people died.

Primary concernFuel system349 reports · 54% of complaints
Owner complaints650Filed with NHTSA
Recall relationship2 safety recallsNHTSA campaign records

What owners report most often

  1. Fuel system349
  2. Gasoline346
  3. Fuel/propulsion system99
  4. Steering58
  5. Suspension51
  6. Power train41
  7. Engine and engine cooling22
  8. Electrical system20

Recalls and investigations

  1. Service brakes, hydraulicMar 13, 2006

    CERTAIN AFTERMARKET BRAKE HYDRAULIC MASTER CYLINDERS SOLD AS REPLACEMENT BRAKE CYLINDERS FOR CERTAIN FORD, DAIMLERCHRYSLER, AND JEEP PASSENGER VEHICLES. THESE BRAKE CYLINDERS WERE SOLD UNDER THE BRAND NAMES OF NAPA, RAYBESTOS, AIMCO, AC DELCO, CARQUEST, BENDIX, AND WAGNER. ONLY PRODUCTS THAT WERE MANUFACTURED FROM JULY 27, 2005 THROUGH JANUARY 17, 2006 (DATE CODES 0529 THROUGH 0602) ARE SUBJECT TO THIS RECALL. WHEN SUBJECT TO VERY COLD TEMPERATURES, AN INTERNAL SEAL IN THE MASTER CYLINDER COULD LOSE FLEXIBILITY AND MAY CAUSE BRAKE FLUID TO LEAK.

    LOSS OF BRAKE FLUID CAN LEAD TO A DECREASE IN BRAKE LINE PRESSURE AND AN INCREASE IN STOPPING DISTANCE, WHICH CAN RESULT IN A VEHICLE CRASH.

    AFFINIA (BRAKE PARTS, INC.) WILL REPLACE THE SUBJECT BRAKE HYDRAULIC MASTER CYLINDERS FREE OF CHARGE. THE RECALL BEGAN ON MARCH 20, 2006. OWNERS CAN CONTACT AFFINA GROUP CUSTOMER SERVICE AT 1-800-323-0354.

    Campaign 06E022000 on NHTSA.gov

  2. Power train, automatic transmissionOct 6, 2005

    ON CERTAIN PICKUP TRUCKS, SPORT UTILITY AND PASSENGER VEHICLES EQUIPPED WITH 42RLE AUTOMATIC TRANSMISSIONS, THE CUP PLUG THAT RETAINS THE PARK PAWL ANCHOR SHAFT MAY BE IMPROPERLY INSTALLED. IF THE SHAFT MOVES OUT OF POSITION, THE VEHICLE MAY NOT BE ABLE TO ACHIEVE 'PARK' POSITION.

    IF THIS OCCURS AND THE PARKING BRAKE IS NOT APPLIED, THE VEHICLE MAY ROLL AWAY AND CAUSE A CRASH WITHOUT WARNING.

    DEALERS WILL INSPECT THE TRANSMISSIONS AND INSTALL A BRACKET TO ENSURE THE PARK PAWL ANCHOR SHAFT IS RETAINED IN THE PROPER POSITION. THE RECALL BEGAN ON NOVEMBER 28, 2005. OWNERS MAY CONTACT DAIMLERCHRYSLER AT 1-800-853-1403.

    Campaign 05V460000 on NHTSA.gov

Representative owner complaints

650 reports, newest first.

  1. Steering, Wheels, Mar 19, 2013

    WHENEVER JEEP REACHES SPEEDS OF 50 MPH AND HITS A BUMP FRONT WHEELS AND STEERING WHEEL SHAKES VIOLENTLY. YOU MUST SLOW AT ONCE TO GET IT TO STOP. AFTER ASKING OTHER JEEP OWNERS I HAVE FOUND THIS TO BE A COMMON PROBLEM. WENT TO THE JEEP DEALER AND WAS ONLY GIVEN A SERVICE BULLETIN AND NO ANSWERS. *TR

  2. Fuel system, Gasoline, Mar 8, 2013

    TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE CONTACT STATED THAT THE FUEL TANK FILLER NECK AND WHEN REFUELING, THE FUEL WOULD SPILL TO THE GROUND. THE VEHICLE WAS TAKEN TO THE DEALER AND THE FUEL TANK FILLER NECK WAS REPLACED HOWEVER, THE FAILURE WAS NOT CORRECTED. THE FUEL CONTINUED TO SPILL TO THE GROUND AS THE FUEL TANK WAS BEING FILLED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 75,344 AND THE APPROXIMATE CURRENT MILEAGE WAS 76,000. UPDATED 04/30/13*LJ THE DEALER ORDERED A NEW FUEL TANK.

  3. Electrical system, Feb 25, 2013

    IN TRYING TO START MY VEHICLE, A PART INSIDE OF THE IGNITION BROKE. I AM TOLD I CANNOT GET THE PART THAT BROKE AND I MUST PURCHASE AN ENTIRE STEERING COLUMN TO REPLACE THIS PART IN BETWEEN THE KEY AND THE ELECTRICAL COMPONENT THAT STARTS MY VEHICLE. IT IS A SMALL PART, AND I CANNOT SEE HAVING THE ENTIRE STEERING COLUMN TO REPLACE THIS SMALL PART. I AM TOLD BY CHRYSLER THAT THE COST TO REPAIR THIS IS ABOUT $800.00. I THINK THIS IS ENTIRELY UNREASONABLE AND IRRESPONSIBLE ON THE PART OF THE MANUFACTURER. THIS PART IS USED DAILY AND SHOULD NOT FAIL AFTER 60,000 MILES OF WEAR. MY SEVEN YEAR / 70,000 MI WARRANTY HAS JUST EXPIRED AND I AM APPALLED THAT SUCH A LARGE COMPANY CANNOT AFFORD TO FIX OR EVEN STAND BEHIND THEIR PRODUCT. THIS IS OBVIOUSLY A DEFECTIVE PIECE OF EQUIPMENT TO HAVE FAILED SO PREMATURELY. IT IS USED EVERY TIME YOU START THIS VEHICLE, AND UPON CLOSER EXAMINATION OF THIS PART, IT SEEMS THAT IT IS MADE OF SUB-STANDARD MATERIAL TO BE A PART THAT MUST ENDURE DAILY USE.

  4. Fuel/propulsion system, Feb 21, 2013

    ABOUT 1 YEAR AGO THE GAS TANK STARTED OVER FLOWING WHEN I PUT GAS IN. I INITIALLY THOUGHT IT WAS A PUMP PROBLEM BUT IT GOT WORSE OVER TIME. WHEN I FILL THE TANK IT OVER FLOWS ABOUT A CUP OF GAS. WHEN I CONTACTED THE DEALER THEY KNEW ABOUT THE PROBLEM AND SAID IT HAPPENS ON SOME JEEPS. THE PROBLEM IS THE ROLL OVER VALVE STICKS OPEN. THE ONLY FIX IS TO REPLACE THE COMPLETE GAS TANK - $1,250.00. NEITHER THE DEALER NOR CHRYSLER WOULD TAKE RESPONSIBILITY FOR FIXING THE PROBLEM ALTHOUGH CHRYSLER ACKNOWLEDGED IT WAS A DESIGN DEFECT NOT A MANUFACTURING DEFECT. IF THERE ARE 1 MILLION JEEPS ON THE ROAD WITH THIS PROBLEM, THEIR DRIVERS FILL UP ONCE A WEEK, AND SPILL A CUP EACH THAT AMOUNTS TO 60 THOUSAND GALLONS OF GAS DUMPED INTO THE ENVIRONMENT A WEEK. SEEMS LIKE CHRYSLER SHOULD BE MORE CONCERNED ABOUT THE PROBLEM AND EITHER YOU OR THE EPA SHOULD ENCOURAGE THEM TO TAKE OWNERSHIP. *TR

  5. Fuel/propulsion system, Feb 13, 2013

    FUEL SPILL OCCURS DURING FILL UPS. FUEL WILL SPILL ONTO THE GROUND AS WELL AS SPEW OUTWARD FROM THE VEHICLE. FUEL HAS GOTTEN ONTO MY CLOTHING AND SKIN ON TWO OCCASIONS. *TR

  6. Fuel/propulsion system, Feb 10, 2013

    WHEN I FILL UP MY TANK AT THE GAS STATION, THE AUTO FILL WON'T CLICK OFF UNTIL THE GAS TANK IS OVERFILLED, AND SPRAYS OUT, THEN RUNS DOWN THE SIDE OF MY JEEP. IT DOESN'T MATTER IF I USE THEIR AUTO FILL NOTCHES AND WALK AWAY OR HOLD IT BY HAND, THE GAS WONT CLICK OFF UNTIL THE TANK HAS OVERFLOWED. IT SPILLS BETWEEN A LITER AND A PINT EACH TIME. *TR

  7. Fuel/propulsion system, Feb 6, 2013

    WHEN FILLING GAS TANK, GAS WILL OVERFLOW OUT OF TANK, THIS HAS HAPPENED SINCE VEHICLE WAS BRAND NEW. *TR

  8. Fuel/propulsion system, Feb 4, 2013

    I JUST BOUGHT THIS JEEP 2 WEEKS AGO, EVERY TIME I GO TO FILL UP WITH GAS, NO MATTER WHICH GAS STATION I AM AT THE GAS ALWAYS COMES SPEWING OUT. I HAVE TRIED MANY THINGS, EVEN POSITIONING THE GAS HANDLE AT DIFFERENT ANGLES ECT. I HAVE DONE A LOT OF RESEARCH AND IT SEEMS THIS IS A FAULTY FUEL TANK/EVAP. THAT NEEDS TO BE REPLACED TO FIX THIS. I HAVE TALKED TO DEALER SHIPS SAYING THAT THE TANK NEEDS TO BE REPLACED. IN MY OPINION THIS SHOULD BE A RECALL. MY JEEP ONLY HAS 37000 MILES ON IT, AND I ALREADY HAVE TO REPLACE THE FUEL TANK!? I THINK JEEP/CHRYSLER NEEDS TO FOOT THE BILL ON THIS ONE... *TR

  9. Fuel/propulsion system, Jan 21, 2013

    FUEL SYSTEM DOES NOT RESPOND TO A SHUT-OFF MECHANISM. EVERY TIME WE FILL UP THE GAS ON OUR 2005 WRANGLER UNLIMITED, GAS WILL COME BACK OUT AND SPILL DOWN THE SIDE OF THE JEEP AND SOMETIMES SPRAY SURROUNDING AREA. SO IF YOU ARE STANDING ANYWHERE NEAR IT, MOST LIKELY YOU WILL HAVE GAS ALL OVER YOURSELF. WE ARE THE SECOND OWNERS OF THE 2005 WRANGLER THAT ONLY HAD 5500 MILES ON IT WHEN WE BOUGHT THE JEEP AND NOW HAVE ABOUT 7500 MILES AND HAVE SEEN THIS ISSUE EVERY TIME WE FILL THE GAS TANK. DEALERSHIP WANTS $1400.00 TO REPLACE PLUS LABOR. *TR

  10. Steering, Suspension, Jan 15, 2013

    TL* THE CONTACT OWNS A 2005 JEEP WRANGLER. THE CONTACT STATED THAT WHILE DRIVING 60 MPH OR ABOVE, THE VEHICLE WOULD SHAKE UNCONTROLLABLY. THE CONTACT HAD TO REDUCE SPEED TO REGAIN CONTROL. THE VEHICLE WAS TAKEN TO THE DEALER WHO TEST DROVE AND WAS ABLE TO RECREATE THE FAILURE IN THE VEHICLE HOWEVER, THEY ADVISED THAT THEY WERE UNABLE TO REMEDY THE FAILURE. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHERE A DIAGNOSTIC WAS PERFORMED THAT LOCATED THE FAILURE AT THE STEERING ASSEMBLY. THE STEERING ASSEMBLY WAS REPLACED AND THE FAILURE WAS CORRECTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 75,000 AND THE CURRENT MILEAGE WA 82,000. THE DEALER DID ACKNOWLEDGE THERE WAS A PROBLEM WITH THE STEERING. HOWEVER, THEY DID NOT HAVE A FIX FOR IT. THE CONSUMER STATED HE FOUND A MECHANIC THAT WAS FAMILIAR WITH THE PROBLEM AND ALL FOUR CONTROL ARMS, TRAC BAR AND STEERING SHOCK WERE REPLACED. UPDATED 02/07/13

  11. Fuel/propulsion system, Jan 4, 2013

    MY JEEP OVERFLOWS GASOLINE EVERYTIME I FILL UP AT THE PUMP! *TR

  12. Fuel/propulsion system, Dec 27, 2012

    I HAD JUST BOUGHT AN UNLIMITED 2005 JEEP WRANGLER- THE FIRST TIME I STOPPED TO GET GAS I FOUND OUT VERY QUICKLY THAT THERE IS AN OVERFLOW PROBLEM WITH THESE MODELS. EVERYONE WHO IS A JEEP OWNER KNOWS ABOUT IT AND SAYS THERE ARE SOME FIXES, BUT THEY ARE LENGTHY. EVERYONE WHO ISN'T WONDERS WHY IT HASN'T BEEN RECALLED AND FIXED. THIS IS AN ONGOING PROBLEM THAT COULD POSE A LARGE HAZARD AT GAS STATIONS. *TR

  13. Fuel/propulsion system, Dec 13, 2012

    TL* THE CONTACT OWNS A 2005 JEEP WRANGLER 4X4. THE CONTACT STATED THAT AFTER FILLING THE FUEL TANK TO CAPACITY, GASOLINE WOULD SPILL FROM THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE THEY ADVISED HIM THAT THE FUEL TANK WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 52,000. THE CURRENT MILEAGE WAS APPROXIMATELY 54,000. THE VIN WAS UNAVAILABLE.

  14. Power train, Fuel/propulsion system, Dec 7, 2012

    AUTOMATIC TRANSMISSION SHIFT LINKAGE CABLE BROKE. UNABLE TO START VEHICLE WITH TRANSMISSION SELECTED IN EITHER "PARK" OR "NEUTRAL." SHIFT LINKAGE CABLE REPLACED BY DEALER, NOT UNDER WARRANTY OR RECALL. *TR

  15. Fuel system, Gasoline, Dec 1, 2012

    FUEL TANK SPILL WHEN FUELING. HAPPENS EVERY TIME I FUEL THIS VEHICLE. GAS SPILLS OUT OF THE FILL TUBE WHEN PUMP SHUTS OFF. I THINK THIS COULD BE A SERIUOS FIRE HAZARD AND ENVIRONMENTAL DISASTER. *TR

  16. Fuel/propulsion system, Nov 9, 2012

    GAS TANK OVERFLOWS WHEN FILLING. OCCURS AT BOTH HIGH/LOW SPEED AUTOFILL. WILL OVERFLOW AT MANUAL FILL AS WELL, UNLESS YOU HEAR GURGLING AND SHUT OFF PUMP BEFORE OVERFLOW. *TR

  17. Fuel/propulsion system, Oct 16, 2012

    WHEN FILLING UP AT THE GAS STATION, GASOLINE SPILLS OUT ALL OVER THE PLACE, RUNS DOWN THE SIDE OF THE VEHICLE AND SPILLS OUT ONTO THE GROUND. *TR

  18. Fuel/propulsion system, Oct 5, 2012

    WHEN FILLING THE FUEL TANK, THE PUMP WILL SHUT OFF BUT FUEL WILL SPILL OUT OF THE FUEL FILLER ACCESS ONTO THE SIDE OF THE JEEP AND THE GROUND. *TR

  19. Fuel/propulsion system, Oct 2, 2012

    FUELING UP AT THE GAS STATION, CANNOT FILL UP WITHOUT GAS SPITTING OUT ONTO ME, THE VEHICLE, AND THE GROUND. NO OTHER VEHICLE I'VE OWNED HAS THIS PROBLEM, INCLUDING AN 03 JEEP WRANGLER AND A 2000 DODGE DURANGO, BOTH OF WHICH IN MORE RECENT MODEL YEARS HAVE HAD A RECALL FOR THIS SAME PROBLEM. IT IS AN ENVIRONMENTAL AND HEALTH HAZARD, AS FUEL IS A CARCINOGEN. *TR

  20. Fuel/propulsion system, Sep 28, 2012

    EVERY TIME I FILL UP WITH GAS, THE ROLLOVER CHECK VALVE FAILS AND GAS GUSHES OUT ONTO GROUND. THIS IS A FIRE HAZARD AND ENVIROMENTAL ISSUE. *TR

  21. Fuel/propulsion system, Sep 20, 2012

    WHILE FUELING THIS VEHICLE, AS THE TANK GOT FULL AND THE PUMP SHUT OFF, THE FUEL BELCHED OUT, AT FIRST I THOUGHT IT WAS THE GAS PUMP SO I HAVE TRIED DIFFERENT GAS STATIONS, IT HAS NOW GOTTEN TO THE POINT WHERE IT DOES IT EVERY TIME, AT EVERY DIFFERENT GAS STATION. I LOOKED ON THE INTERNET AND FOUND THAT IT IS A COMMON PROBLEM WITH PLENTY OF VIDEO TO SUPPORT THESE COMPLAINTS, WHAT IS DIFFICULT TO UNDERSTAND IS WHY YOU AREN'T DOING ANYTHING ABOUT IT. OTHER GOVERNMENT AGENCIES HAVE FORCED ALL GAS STATIONS TO LIMIT/RECOVER FUGITIVE EMISSIONS, BUT ALL THIS VIDEO EVIDENCE ISN'T ENOUGH TO SUPPORT A RECALL OF ALL AFFECTED VEHICLES? *TR

  22. Steering, Sep 20, 2012

    WE HAVE HAD SEVERAL SHIMMY AND WOBBLE PROBLEMS AT VARIOUS SPEEDS. WE HAVE HAD THE VEHICLE TO THE DEALERSHIP FOR REPAIR OF THIS SEVERAL TIMES WITHOUT RESOLUTION (THE LATEST WAS AS RECENT AS 9/17/2012. FOR SAFETY WE NO LONGER DRIVE THE VEHICLE ON THE FREEWAY. *TR

  23. Steering, Suspension, Sep 10, 2012

    WAS ON VACATION IN ALASKA WHEN WE STARTED TO GET THE JEEP DEATH WOBBLE ( SHIMMY) . WE TRIED WHEEL BALANCE AS I THOUGHT MAYBE WE LOST A WHEEL WEIGHT. STILL SHIMMYING. INSTALLED A NEW STEERING DAMPENER AND THIS HELPED A LITTLE. STILL SHAKING AT AROUND 55 TO 60 MPH. ENDED UP BUYING 4 NEW TIRES AND THAT SEEMS TO HAVE HELPED BUT THERE IS ALWAYS A SLIGHT SHIMMY IN THE STEERING WHEEL. NOTHING LIKE B/4 THOU WHEN YOU WOULD HAVE TO SLAM THE BRAKES ON TO GET IT TO STOP SHAKING. WAITING FOR IT TO START AGAIN. *TR

  24. Steering, Suspension, Aug 27, 2012

    THIS PROBLEM HAS BEEN OCCURRING SINCE THE FIRST WEEK I BOUGHT THE JEEP USED BACK IN 2007. I RETURNED TO THE DEALERSHIP THREE TIMES IN THE FIRST MONTH TO HAVE THEM BALANCE, ROTATE TIRES, CHECK ALIGNMENT. WAS TOLD I NEEDED NEW TIRES. NEW TIRES DOES FIX THE PROBLEM FOR A WHILE. I HAVE REPLACED BRAKES, ROTORS, TIRES, HAD ALIGNMENTS, ROTATIONS ETC. ONLY TO HAVE THE PROBLEM RECUR. I HAVE NOW FOUND THAT THIS PROBLEM IS CALLED THE "JEEP DEATH WOBBLE" AND HAS HUNDREDS OF LIKE COMPLAINTS. MY TIRE WOBBLES TERRIBLY AT AROUND 55 MILES PER HOUR. I AM NOW TOLD THAT I SHOULD REPLACE MY UPPER AND LOWER BALL JOINTS. CHRYSLER/JEEP HAS ALREADY ACKNOWLEDGED A SIMILAR PROBLEM ON THEIR LIBERTY. THEY NEED TO DISCOVER THE PROBLEM SO THAT WE CAN FIX THIS AND RIDE SAFELY BEFORE SOMEONE DIES FROM THIS DEFECT. *TR

  25. Fuel/propulsion system, Aug 22, 2012

    EACH TIME I FILL THE GAS TANK, GAS GUSHES OUT ALL OVER THE SIDE OF MY JEEP AND SOMETIMES ON MYSELF. I AM AFRAID THAT SOONER OR LATER I'M GOING TO CATCH ON FIRE. PLEASE HELP. *TR