2004 Subaru Forester
Problems, recalls and owner-reported issues
Fuel/propulsion system is the leading concern among 219 owner complaints filed for this model year. This is the 9th highest complaint count among 26 Forester model years with reports.
Of the 2004 reports, 13 involved a crash and 4 involved a fire. 8 people were injured.
What owners report most often
Recalls and investigations
Suspension, front, control arm, lower armSep 6, 2011
SUBARU IS RECALLING CERTAIN MODEL YEAR 2002-2007 IMPREZA, MODEL YEAR 2003-2008 FORESTER, AND MODEL YEAR 2005-2006 SAAB 9-2X VEHICLES MANUFACTURED FROM SEPTEMBER 5, 2000 THROUGH NOVEMBER 26, 2007 ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, MASSACHUSETTS, MARYLAND, MICHIGAN, NEW HAMPSHIRE, NEW YORK, PENNSYLVANIA, VERMONT, WISCONSIN, CONNECTICUT, DELAWARE, IOWA, ILLINOIS, INDIANA, MAINE, MINNESOTA, MISSOURI, NEW JERSEY, OHIO, RHODE ISLAND, WEST VIRGINIA AND THE DISTRICT OF COLUMBIA. THE FRONT LOWER CONTROL ARMS MAY BREAK AT THE HANGER BRACKETS DUE TO CORROSION IF THE HANGER BRACKET IS EXPOSED TO SALTY AND HUMID ENVIRONMENTS SUCH AS ROADS CONTAINING SNOW MELTING AGENT.
A BROKEN CONTROL ARM CAN RESULT IN THE LOSS OF CONTROL OF THE VEHICLE, INCREASING THE RISK OF A CRASH.
SUBARU WILL HANDLE THEIR VEHICLES AND SAAB WILL HANDLE THEIRS. DEALERS WILL INSPECT THE DEGREE OF CORROSION OF THE FRONT LOWER CONTROL ARMS, AND WILL EITHER RUSTPROOF OR REPLACE THEM. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING DECEMBER 2011. OWNERS MAY CONTACT SUBARU AT 1-800-782-2783. OWNERS MAY CONTACT SAAB AT 1-800-955-9007.
Campaign 11V464000 on NHTSA.gov
Engine and engine coolingOct 1, 2004
ON CERTAIN PASSENGER AND SPORT UTILITY VEHICLES, THE COVER BOLTS FOR THE ENGINE OIL CONTROL VALVE MAY NOT BE SUFFICIENTLY TIGHTENED, ALLOWING OIL TO LEAK FROM AROUND THE COVER GASKET.
IF LEAKING OIL CONTACTS COMPONENTS OPERATING AT HIGH TEMPERATURES, A FIRE COULD RESULT IN THE ENGINE COMPARTMENT.
DEALERS WILL INSPECT AND RETIGHTEN THE OIL-FLOW CONTROL VALVE COVER BOLTS. THE RECALL BEGAN ON OCTOBER 8, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.
Campaign 04V473000 on NHTSA.gov
Representative owner complaints: fuel system
61 reports, newest first. Show all
Fuel system, Gasoline, Feb 3, 2010
TL* THE CONTACT OWNS A 2004 SUBARU FORESETER. WHEN THE CONTACT STARTED THE IGNITION THERE WAS A STRONG ODOR OF FUEL INSIDE AND OUTSIDE OF THE VEHICLE. THE FAILURE OCCUR CONSISTENTLY. THE ENGINE EXHIBITED AN EXCESSIVE AMOUNT OF FUEL LEAKAGE. THE VEHICLE HAD NOT BEEN REPAIRED FOR THE MALFUNCTIONS. THE FAILURE MILEAGE WAS 55,000.
Fuel system, Gasoline, Jan 19, 2010
VEHICLE COMPARTMENT HAS A STRONG SMELL OF GASOLINE. I FIRST NOTICED THIS A YEAR AGO (VEHICLE MILEAGE WAS AROUND 40,000) AND THE TEMPERATURE WAS 20 DEGREES AND LOWER WHEN THIS WOULD OCCUR. THE SMELL OF GAS CONTINUED AGAIN THIS WINTER. I HAD MY MECHANIC LOOK AT IT AND CONTACTED THE SUBARU DEALERSHIP. THEY COULD NOT DIAGNOSE THE PROBLEM, BUT DID STATE THAT THEY HAVE HAD OTHER CUSTOMERS COMPLAIN OF THIS EXTREMELY STRONG GAS SMELL AS WELL. IT HAS BEEN SO BAD THAT I HAVE HAD TO KEEP A WINDOW OPEN. *TR
Fuel system, Gasoline, Jan 8, 2010
TL*THE CONTACT OWNS A 2004 SUBARU FORESTER. THE CONTACT STATED THAT THERE WAS A FUEL LEAK IN THE ENGINE COMPARTMENT. HE COULD SMELL GASOLINE IN THE CABIN AS IT WAS BEING LEAKED ON THE MOTOR. HE STATED THAT THE FAILURE SEEMED TO HAPPEN IN ABOVE FREEZING WEATHER. HE CALLED THE DEALER AND WAS TOLD THAT IT WAS A COMMON PROBLEM. THE VEHICLE HAD NOT BEEN INSPECTED BY THE DEALER AND THE MANUFACTURER WAS NOT NOTIFIED. THE VEHICLE HAD NOT BEEN REPAIRED AT THE TIME OF THE COMPLAINT. THE CURRENT AND FAILURE MILEAGES WERE APPROXIMATELY 95,000.
Fuel system, Gasoline, Jan 4, 2010
2004 SUBARU FORESTER FUEL SYSTEM LEAK IN COLD WEATHER. *TR
Fuel system, Gasoline, Dec 16, 2009
IN COLD WEATHER (BELOW 0F) VEHICLE LEAKS FUEL IN THE ENGINE COMPARTMENT. VEHICLE WAS PARKED OUTSIDE STARTING AT 6:30 AM, WITH AN OUTDOOR AIR TEMPERATURE OF APPROXIMATELY -11F AFTER A 6 MILE DRIVE. WHEN VEHICLE WAS RESTARTED AT 11:30AM, WITH AN OUTDOOR AIR TEMPERATURE OF APPROXIMATELY 3F, FUEL SMELL WAS NOTICED WITHIN ONE MILE. FUEL LEAK IS FROM HIGH PRESSURE HOSE ON PASSENGER SIDE OF VEHICLE, JUST FORWARD AND BELOW THE MANIFOLD. CAR WAS TOWED TO SHOP AND SHOP REPLACED HIGH PRESSURE FUEL HOSE AND CLAMPS. PHOTOS OF EXACT LOCATION OF LEAK, COMPONENTS REPLACED, REPAIR BILL AND NATIONAL WEATHER SERVICE TEMPERATURE DATA AVAILABLE IN PDF FORMAT. *TR
Fuel system, Gasoline, Dec 12, 2009
EXTREMELY STRONG FUEL ODOR IN THE INTERIOR OF AN 04 SUBARU FORESTER. *TR
Fuel system, Gasoline, Jan 28, 2009
SMELLED FUEL IN PASSENGER COMPARTMENT. STOPPED VEHICLE AND STRONG ODOR OF FUEL UNDER HOOD. THE EVENING TEMPERATURES WERE BELOW ZERO AND EVEN THOUGH VEHICLE IS GARAGED, TEMPERATURES WERE BELOW FREEZING. NO SIGNS OF FUEL ON FLOOR OF GARAGE AND COULD NOT FIND LEAK BY OBSERVATION OF RUNNING ENGINE. I DID RESEARCH AND MANY SUBARU VEHICLES ARE HAVING PROBLEMS WITH FUEL LEAKS AT LOW TEMPERATURES. THIS IS A SAFETY HAZARD. DEALER SAYS IT MAY TAKE REPAIRS IN EXCESS OF $500.00 TO RESOLVE FAULTY CLAMPS AND HOSES. I AM TRYING TO GET SUBARU OF AMERICA TO WORK WITH ME. WHY HAS THIS NOT BEEN A RECALL? ARE WE WAITING FOR FIRES OR ASPHYXIATION? *TR
Fuel system, Gasoline, Dec 8, 2008
MODEL IS A 2004 SUBARU FORESTER XT. UPON STARTUP IN COLD WEATHER, THERE IS AN EXTREME SMELL OF RAW FUEL (GASOLINE) BOTH INSIDE THE VEHICLE AND OUTSIDE AS WELL. I AM AFRAID TO DRIVE THIS CAR IN COLD WEATHER. *TR
Fuel system, Gasoline, Dec 5, 2008
THIS PROBLEM HAPPENED WHEN TEMPERATURE DROPPED BELOW ABOUT 15 DEGREES F. THERE WAS A VERY STRONG GAS SMELL INSIDE CAR WITH HEATER ON. THERE WAS ALSO A STRONG GAS SMELL UNDER HOOD. I DROVE CAR THE NEXT DAY AT 35 DEG F AND NO SMELL. *TR
Fuel system, Gasoline, Jan 25, 2008
DURING GAS FILL-UPS, UNABLE TO FILL TANK WITHOUT CONTINUOUS START/STOPS (~20 TIMES FOR FULL TANK). HAVE TRIED DIFFERENT PUMPS AND DIFFERENT STATIONS (APPROXIMATELY 13 FILL-UPS NOW). *TR
Fuel system, Gasoline, Air bags, Nov 5, 2004
FUEL DOOR RELEASE BUTTON DOES NOT WORK. AIRBAG LIGHT CAME ON POSSIBLE ELECTRICAL PROBLEMS. *BF 5 DAYS AFTER PURCHASING THE VEHICLE, THE FUEL DOOR RELEASE BUTTON FELL OFF. OPENING OF THE FUEL DOOR WAS AND CONTINUED TO BE DIFFICULT. THE CONSUMER WOULD LIKE A FULL REFUND FOR THE VEHICLE. *TC *JB