2002 Ford Explorer
Problems, recalls and owner-reported issues
Power train is the leading concern among 3,613 owner complaints filed for this model year. This is the highest complaint count among 26 Explorer model years with reports.
Of the 2002 reports, 163 involved a crash and 71 involved a fire. 213 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Vehicle speed controlOct 13, 2009
FORD IS RECALLING MODEL YEARS 1995-2003 WINDSTAR, 2000-2003 EXCURSION DIESEL, 1993-1997 AND 1999-2003 F-250 SD THROUGH F-550 SD DIESEL, 1992-2003 E-150 THROUGH E-550, 1995-2002 EXPLORER, 1997 AND 2002 MERCURY MOUNTAINEER, 1995-1997 AND 2001-2003 RANGER, AND 1994 F53 VEHICLES EQUIPPED WITH THE TEXAS INSTRUMENTS SPEED CONTROL DEACTIVATION SWITCH (SCDS). THE SCDS MAY LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
A VEHICLE FIRE COULD OCCUR WITH OR WITHOUT THE ENGINE RUNNING.
FORD WILL NOTIFY OWNERS THAT DEALERS WILL INSTALL A FUSED WIRING HARNESS IN LINE WITH THE SCDS. ON 1999-2003 WINDSTAR VEHICLES WITH A LEAKING SCDS, DEALERS WILL ALSO INSPECT THE ABS CONTROL MODULE CONNECTOR AND REPAIR AS NECESSARY. REPAIRS WILL BE COMPLETED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON OCTOBER 27, 2009. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 09V399000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Tires, sidewallMay 24, 2001
VEHICLE DESCRIPTION: SPORT UTILITY VEHICLES. THE RIGHT SIDE TIRES MAY HAVE HORIZONTAL CUTS ON THE EDGE OF THE TREAD THAT COULD HAVE OCCURRED DURING VEHICLE ASSEMBLY.
OVER TIME, THE TIRE COULD FAIL, INCREASING THE RISK OF A CRASH.
DEALERS WILL INSPECT THE TIRES AND, IF ANY SLICES ARE FOUND, THE CUT TIRES WILL BE REPLACED. OWNER NOTIFICATION BEGAN JUNE 7, 2001. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 01V171000 on NHTSA.gov
Visibility, glass, side/rearApr 10, 2001
THIS IS NOT A SAFETY RECALL IN ACCORDANCE WITH THE SAFETY ACT. HOWEVER, IT IS DEEMED A SAFETY IMPROVEMENT CAMPAIGN BY THE AGENCY. VEHICLE DESCRIPTION: 2002 FORD EXPLORER AND MERCURY MONTAINEER SPORT UTILITY VEHICLES. THE BRACKETS CONNECTING THE LEFT CYLINDERS TO EACH SIDE OF THE LIFTGATE GLASS COULD ROTATE OUT OF POSITION IF EITHER THE URETHANE BOND OR TORQUE ARE NOT SUFFICIENT.
ROTATION OF THE BRACKETS COULD POTENTIALLY CAUSE THE LIFT CYLINDERS TO DETACH FROM THE GLASS OR, IN SOME CASES, COULD POTENTIALLY CAUSE THE LIFTGATE GLASS TO BREAK. EITHER CONDITION IS MOST LIKELY TO OCCUR WHEN THE GLASS IS BEING CLOSED.
FORD DEALERS WILL INSPECT THE VEHICLES FOR THE POSITION OF BOTH THE LEFT AND RIGHT LIFTGATGE GLASS LIFT CYLINDER BRACKETS. IF THE BRACKETS ARE IN THE PROPER POSITION, THE BRACKET RETAINERS WILL BE TIGHTENED TO A HIGHER TORQUE. IN CASES WHERE THE BRACKET IS NOT PROPERLY POSITION, THE BRACKET MUST BE RE-ALIGNED.
Campaign 01I010000 on NHTSA.gov
Representative owner complaints
3,613 reports, newest first.
Power train, Feb 7, 2014
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT THE GEAR SHIFT LEVER FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 107,000.
Air bags, Seat belts, Structure, Jan 31, 2014, crash
I WAS TRAVELING IN STOP AND GO TRAFFIC. AS SOON AS SPACE OPENED BETWEEN ME AND THE VEHICLE IN FRONT OF ME, I ACCELERATED. WHILE GAINING SPEED I LOOKED IN MY RIGHT REAR VIEW MIRROR TO SEE IF I COULD CHANGE LANES. WHILE LOOKING IN MY MIRROR THE VEHICLE IN FRONT OF ME STOPPED. I HIT THE BACK OF HIS VEHICLE WITH THE FRONT OF MINE. THE PROBLEM I HAVE IS THAT MY AIRBAG(S) FIRED BUT DID NO DEPLOY. YOU COULD CLEARLY SMELL THAT THEY FIRED AND MY AIRBAG LIGHT IS NOW ON. MY SEAT BELT DID NOT CINCH UP AND RESTRAIN ME EITHER. THIS CAR HAD BEEN WELL MAINTAINED AND WAS NEVER IN AN ACCIDENT BEFORE THIS ONE. AS I SEE IT, IT WAS A TOTAL FAILURE OF THE SRS. *TR
Power train, Jan 24, 2014
TRANSMISSION IS JUNK, IT SLIPS REALLY BAD, WHINES AND CHATTERS. *TR
Structure, Jan 22, 2014
THE REAR BACK HATCH CRACKED. *TR
Power train, Jan 22, 2014
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 50 MPH, THE OVERDRIVE WARNING LIGHT ILLUMINATED AS THE VEHICLE BEGAN TO LOOSE POWER. THE CONTACT TOOK THE VEHICLE TO THE DEALER FOR INSPECTION WHERE THEY STATED THAT THE TRANSMISSION NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED THREE TIMES. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 114,000. *TR
Power train, Jan 20, 2014
THIS 5R55W TRANSMISSION HAD TO BE REPLACED AT 108,890 MILES FOR $3500 WHILE MY DAUGHTER LIVED AT COLLEGE. I PURCHASED A 3-YEAR 36,000 MILE FORD WARRANTY AS I WAS CONFOUNDED THAT A TRUCK TRANSMISSION MIGHT FAIL AT SUCH AN EARLY AGE. 3-YEARS 16-DAYS 35,652 MILES LATER THIS FORD REMAN FORD INSTALLED TRANS ALSO FAILED AND FORD IS UNWILLING TO ACCEPT ANY RESPONSIBILITY FOR COST OF REPAIR REPLACE, 16-DAYS BEYOND A 100% FREE REPLACEMENT. THE LOCAL DEALER QUOTED $4500 AND THE PREVIOUS DEALER (100 MILES AWAY) QUOTED THE SAME $3500. I OPTED FOR AAMCO AT $2500 AND 3-YEAR 36,000 MILE WARRANTY, SINCE FORD CAN'T RE-ENGINEER THEIR OWN TRANSMISSION TO LAST A REASONABLE AMOUNT OF TIME, THERE ARE HUNDREDS OF COMPLAINTS JUST ON THE 2002 EXPLORER TRANSMISSION, AND THERE ARE THOUSANDS FOR 5R55W TRANSMISSION. IT IS UNCONSCIONABLE THAT FORD IS UNWILLING TO ACCEPT ANY LIABILITY. *TR
Wheels, Jan 19, 2014
I HAVE REPLACED 8 WHEEL BEARINGS ON THIS AUTO. 4-21-12 I WAS ON THE HWY TO THE NEAREST BIG CITY TOWING A BORROWED UTILITY TRAILER, WHICH IS 90 MILES FROM MY HOME, AND I AM SO FORTUNATE THAT I DID NOT LOOSE MY WHEEL. AT THE TIME, I THOUGHT IT WAS MY NEW TIRES BUT WHEN I WENT TO THE DEALER OF MY TIRES HE SHOWED ME THE PLAY THAT MY BACK WHEEL HAD AND TOLD ME I WAS A VERY LUCKY GIRL THAT MY TIRE DIDN'T SNAP OFF. FAST FORWARD AND I HAVE JUST REPLACED BOTH BACK WHEEL BEARING AGAIN WITH ONLY 23,000 MILES ON THE PREVIOUS REPLACED BEARING. 14,000 ON THE ONE BEFORE THAT! FORD YOU HAVE A PROBLEM!! *TR
Vehicle speed control, Jan 10, 2014
WHILE MERGING ONTO THE INTERSTATE THE ACCELERATOR CONTINUED TO ACCELERATE EVEN AFTER I TOOK MY FOOT OFF THE PEDAL. THE RPM'S WERE IN THE RED AND NOTHING I DID WOULD CORRECT THE PROBLEM. THE VEHICLE CONTINUED TO ACCELERATE. I HAD TO APPLY BOTH FEET TO THE BRAKE PEDAL AND PRESS AS HARD AS POSSIBLE TO SLOW THE VEHICLE DOWN. I WAS ABLE TO PULL OFF TO THE SHOULDER AND JAMMED THE TRUCK IN PARK AND THE ENGINE STOPPED. *TR
Power train, Jan 9, 2014
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 35 MPH, THE VEHICLE BECAME HESITANT TO ACCELERATION. AFTER SHUTTING THE ENGINE OFF AND RESTARTING, THE CHECK ENGINE AND OD WARNING LIGHTS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THAT THE TRANSMISSION WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 117,000.
Vehicle speed control, Jan 3, 2014, fire
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT SMELLED A BURNING ODOR WHILE SITTING AT A TRAFFIC STOP, AND THEN NOTICED THAT THERE WAS SMOKE AND FLAMES COMING FROM THE ENGINE WITHOUT WARNING. THE CONTACT WAS ABLE TO EXIT THE VEHICLE WITHOUT INJURY. A FIRE REPORT WAS FILED. THE VEHICLE WAS TOWED TO A PRIVATE MECHANIC BUT THERE WAS NO DIAGNOSTIC PERFORMED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND STATED THAT THE VEHICLE WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 09V399000 (VEHICLE SPEED CONTROL ). THE VEHICLE WAS DESTROYED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 130,000. *TR
Power train, Dec 27, 2013
TRANSMISSION SEALS FELL OFF IN THE DRIVEWAY, TRANSMISSION COMPLETELY FAILED. *TR
Steering, Power train, Dec 17, 2013
YESTERDAY EVENING, I GOT INTO MY 2002 FORD EXPLORER AND NOTICED THE GEAR SHIFT LEVER WAS STUCK IN PARK. I WAS UNABLE TO SHIFT INTO REVERSE IN ORDER TO BACK OUT OF THE DRIVEWAY. THIS MORNING I FIGURED I WOULD GIVE IT ANOTHER ATTEMPT AS I NEEDED TO HEAD OUT FOR WORK. AS I TRIED AGAIN, I SIMPLY APPLIED THE BREAK, GRABBED THE SHIFT LEVER AND AS I PULLED THE TOWARDS ME AND BEGAN TO PULL DOWN TO SHIFT INTO REVERSE THE LEVER COMPLETELY BROKE AND IS NOW HANGING. I DID NOT APPLY EXCESSIVE FORCE AT ANY POINT. NO MORE PRESSURE THEN I NORMALLY DO WHEN SHIFTING FROM PARK TO DRIVE TO REVERSE, ETC. I LOOKED UP THIS PARTICULAR SITUATION VIA INTERNET AND NOTICED MANY, MANY COMPLAINTS OF THE SAME EXACT DESCRIPTION. HOPEFULLY FORD WILL RECOGNIZE THIS ISSUE AND ISSUE A PART RECALL. *TR
Power train, Dec 16, 2013
TL- THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT WHILE PARKED HE PLACED THE GEAR IN DRIVE WHEN THE GEAR ASSEMBLY DETACHED. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN STATED THE GEAR ASSEMBLY WOULD HAVE TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE.THE VEHICLE WAS BEING REPAIRED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 141,000. DA
Steering, Power train, Dec 13, 2013
AS I WAS DRIVING IN SNOW, I PUT THE CAR INTO REVERSE TO GO AROUND ANOTHER CAR. WHEN I PUT IT BACK IN DRIVE THE GEAR SHIFT HANDLE BROKE OFF IN MY HAND. I WAS STUCK IN MY CAR UNABLE TO SHIFT, IF I TURNED IT OFF I WOULD NOT HAVE BEEN ABLE TO RESTART THE CAR. I HAD TO SIT ON THE SIDE OF THE ROAD AND FIGURE OUT HOW TO GET IT BACK INTO GEAR WITH MY FOOT ON THE BRAKES. *TR
Visibility, Structure, Dec 2, 2013
THE FORD EXPLORER SPORT HAS A REAR HATCH THAT INCLUDES A GLASS SECTION THAT HAS THE ABILITY TO BE OPENED TO LOAD ITEMS INTO THE TRUNK AREA OF THE VEHICLE. THREE SEPARATE TIMES THE REAR WINDSHIELD HAS BLOWN OUT AS IT HAS BEEN OPENED / CLOSED. THE REAR WINDSHIELD IS MADE OF TEMPERED GLASS AND WHEN IT BREAKS IT EXPLODES INTO THE PERSON OPERATING THE WINDOW. THERE HAS NOT BEEN ANY INJURIES BESIDES A FEW SMALL CUTS, BUT HAVING GLASS EXPLODE INTO A PERSON IS DANGEROUS. AFTER THE FIRST FAILURE THE GLASS WAS SIMPLY REPLACED. THE FIRST FAILURE OCCURRED AS THE REAR GLASS WAS OPENED. AFTER THE SECOND FAILURE, THE CAR WAS BROUGHT TO A FORD DEALERSHIP TO FIX THE ISSUE. THE SECOND FAILURE OCCURRED AS THE GLASS WAS CLOSED. THE THIRD FAILURE OCCURRED 12/1/2013, IT HAS YET TO BE FIXED. THIS MOST RECENT FAILURE OCCURRED AS THE GLASS WAS CLOSED. *TR
Engine, Dec 1, 2013
WAS DRIVING CAR ALONG LOCAL ROAD WHEN THE ENGINE STARTED TO MAKE NOISE AND THE CAR WOULD NOT GO OVER 5 MILES AND HOUR. MANY CARS SEVERED TO AVOID TRUCK AND WAS LUCKY THERE WAS NO ACCIDENT. TRUCK WAS TOWED TO LOCAL FACILITY AND HAD FORD TECH LOOK AT VEHICLE. THE TIMING CHAIN TENSION BROKE. TECH AND DEALERSHIPS( CALLED TWO FOR QUOTES ) SAID THIS WAS A COMMON PROBLEM. AFTER FINDING OUT THE ENGINE NEEDED TO BE PULLED FOR REPAIR I HAD TO JUNK THE VEHICLE COULD NOT AFFORD REPAIR. THIS IS CERTAINLY A SAFETY ISSUE ANY TIME A VEHICLE BREAKS WITHOUT WARNING IN THE MIDDLE OF TRAFFIC. IT IS ALSO A KNOW COMMON PROBLEM. DEALER SAYS THE DESIGN OF THE TENSION IS POORLY PRODUCED AND THEY HAD EXTENDED THE WARRANTY FOR THE REPAIR. FORD SHOULD FIX/ REPLACE THE TENSIONER ON THESE TRUCK BEFORE SOMEONE IS KILLED. *TR
Suspension, Dec 1, 2013
REAR SPRING BROKE ON LEFT SIDE, NOT EVEN RUSTED. CAR ONLY HAS 32000 MILES ON IT. HAVE BEEN SEEING THAT THIS IS A KNOWN ISSUE WITH THIS MODEL BUT NO RECALL WAS EVER INSTITUTED. A TRAVESTY. *TR
Electrical system, Exterior lighting, Nov 30, 2013
I CAN NOT DRIVE WITH ALL THE ALARMS AND LOCKS AND OVERHEAD LIGHT GOING OFF AND ON THE WHOLE TIME I'M DRIVING. IT IS TORTURE, LOUD AND SCARY!!! *TR
Power train, Nov 19, 2013
I BOUGHT THE 2002 EXPLORER NEW FROM A FORD DEALER. AT 86,000 MILES THE TRANSMISSION PROVED TO BE DEFECTIVE AND HAD TO BE REPLACED COSTING $3,000. JUST TODAY 11/19/2013 AT 134,000 MILES THE TRANSMISSION NEEDS TO BE REPLACED AGAIN $4,200.00. I HAVE SEEN SEVERAL WEBSITES WITH HUNDREDS OF POSTING TELLING ABOUT SIMILAR PROBLEMS WITH FORD TRANSMISSIONS. HERE IS ONE SUCH SITES WEB ADDRESS: HTTP://WWW.TOPIX.COM/FORUM/AUTOS/FORD-EXPLORER/TDMGQ44C3JTCJSR03/P26#LASTPOST FORD KNOWS ABOUT THESE PROBLEMS BUT REFUSES TO TAKE ACTION OTHER THEN PROFITING FROM CONTINUED SALES OF MORE DEFECTIVE TRANSMISSIONS AND PARTS. I BOUGHT THE EXPLORER IN GOOD FAITH FOR ABOUT $31,000.00 AND WILL HAVE PAID $7,200.00 (APPROX 23%)IN TRANSMISSION REPLACEMENTS. THE DANGER HERE IS THAT THESE FORD TRANSMISSIONS COULD AND MAY ACTUALLY HAVE ALREADY SEIZE WHILE DRIVING THUS CAUSING UNTOLD SAFETY ISSUES. PLEASE RESEARCH THIS AND CREATE A RECALL. THANK YOU. *TR
Power train, Nov 14, 2013
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 45 MPH, A BURNING ODOR WAS NOTICED AS THE REAR DIFFERENTIAL SEIZED WITHIN MOMENTS. THE FAILURE OCCURRED WITHOUT WARNING. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC, WHO CONFIRMED THAT THE REAR DIFFERENTIAL HAD SEIZED. THE VEHICLE WAS NOT REPAIRED. TH E MANUFACTURER WAS MADE AWARE OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 200,000.
Seats, Nov 7, 2013
THE METAL BARS THAT HOLD THE SEAT TO THE FLOOR BROKE CAUSING THE SEAT TO FALL TOWARDS THE DRIVER'S SIDE DOOR WHILE I WAS DRIVING. *TR
Electrical system, Nov 6, 2013
TL* THE CONTACT OWNS A 2002 FORD EXPLORER. THE CONTACT STATED THE OVERDRIVE LIGHT ILLUMINATED, THE REAR PASSENGER WINDOW CANNOT BE OPENED AND THE ALARM SYSTEM ENGAGED ON ITS OWNS. THE CONTACT REPLACED THE DRIVERS DOOR ELECTRICAL SENSOR; HOWEVER, THE ELECTRICAL SYSTEM FAILURE WAS NOT CORRECTED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 150,000 AND THE APPROXIMATE CURRENT MILEAGE WAS 180,000.
Visibility, Structure, Nov 6, 2013
WHEN I OPEN THE BACK GLASS WINDOW, ONE HINGE BROKE OFF. I TRY TO SET THE WINDOW, THE OTHER HINGE BROKE. I HAVE TO TIE A ROPE TO KEEP THE GLASS FROM FALLING OFF. *TR I FIND ON LINE THERE IS A RECALL FOR 2002 - 2003 FORD EXPLORER LIFTGATE GLASS HINGE AND STRUT BRACKETS, NHTSA CAMPAIGN ID NUMBER: 04V442000. WHEN I CONTACTED FORD DEALER AND FORD COMPANY, THEY SAY MY VEHICLE VIN IS NOT COVERED BY THE RECALL. IF OTHER FORD EXPOLORERS ARE COVERED, WHY MY VIN IS NOT COVERED? IS IT BECAUSE THERE ARE FEWER FORD EXPLORER SPORT BUILT, AND LESS PEOPLE COMPLAIN ABOUT THE PROBLEM? I THINK THE RECALL SHOULD EXPAND TO COVER ALL EXPLORER BUILD IN 2002 - 2003.
Electrical system, Structure, Oct 19, 2013
THE 2002 FORD EXPLORER HAS A DESIGN FLAW SUCH THAT THE REAR PANEL CRACKS. WHEN MOISTURE GETS IN IT CAUSES ELECTRICAL PROBLEMS. THE SIX PROBLEMS EXPERIENCES ON THIS EXPLORER ARE AS FOLLOWS: 1) FALSE "DOOR AJAR" INDICATOR 2) REAR WINDOW WIPER NO LONGER WORKED 3) DEAD BATTERY 4) BACK-UP WARNING SIGNALS NO LONGER WORK 5) REAR WINDOW CAN NO LONGER OPEN 6) BRAKE LIGHTS WON'T TURN OFF EVEN AFTER THE ENGINE IS TURNED OFF. WE HAD TO DISCONNECT THE BATTERY AND TAKE IT TO THE DEALERSHIP THE NEXT DAY. *TR
Power train, Oct 13, 2013
DRIVING FORWARD AT 20 MPH IN A TRAILER PARK WHEN OVERDRIVE LIGHT STARTED FLASHING AND TRANSMISSION STARTED SHIFTING HARD. WAS TOLD ITS A WELL KNOWN PROBLEM AND THOUSANDS OF 02 EXPLORERS HAD THIS ISSUE. GARAGE WANTS 3500.00 TO REPAIR THE TRANSMISSION. I CALLED FORD WHO HAD NO ANSWERS FOR ME AND WONT FIX EVEN THOUGH THEY KNOW ITS A BIG ISSUE WITH THESE. THOUSANDS OF COMPLAINTS TO DATE. ALSO CLOCK SPRING JUST FAILED AND HORN STOPPED WORKING AND AIR AIRBAG LIGHT IS FLASHING. *TR