2005 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 568 owner complaints filed for this model year. This is the 16th highest complaint count among 26 Explorer model years with reports.
Of the 2005 reports, 27 involved a crash and 7 involved a fire. 20 people were injured and 1 person died.
What owners report most often
Recalls and investigations
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Representative owner complaints: structure
164 reports, newest first. Show all
Structure, Jan 28, 2015
THE REAR LIFT GATE TRIM PANEL SPLIT VERTICALLY FROM THE GLASS TO THE BOTTOM OF THE LIFT GATE. THE CRACK RUNS ADJACENT TO THE FORD EMBLEM ON THE LIFT GATE. I SEE A LOT OF THIS OCCURRING ON SIMILAR YEAR MODELS AND CONSIDER THAT THIS IS A DESIGN DEFECT THAT SHOULD BE ADDRESSED. *TR
Structure, Jan 7, 2015
FIRST NOTICED WHAT APPEARED TO BE A SCRATCH UNDERNEATH REAR WINDOW. GREW INTO A CRACK WHICH RUNS FROM THE BOTTOM OF THE REAR WINDOW DOWN AROUND THE FORD EMBLEM TO THE BOTTOM OF THE WINDOW HATCH. CRACK HAS WIDENED TO ABOUT 1/8 INCH. VEHICLE PURCHASED MY MYSELF BRAND NEW. *TR
Structure, Jan 2, 2015
THE BACK TAILGATE PANEL HAS A CRACK BESIDE THE FORD LOGO. LOOKED ON LINE AND SAW THIS IS A LISTED PROBLEM WITH 2005 EXPLORERS.CALLED FORD THEY WERE NO HELP. *TR
Structure, Dec 14, 2014
PAINT IN ROOF CHANNELS BUBBLING, ROOF RUSTING. *TR
Structure, Dec 5, 2014
I WALKED OUTSIDE TO ENTER MY VEHICLE AND NOTICED A CRACK IN THE HATCH LIFT ON THE BACK DOOR ADJACENT TO THE FORD EMBLEM THAT WAS NOT PREVIOUSLY THERE. SINCE THEN, I'VE NOTICED THIS SAME FLAW ON MOST FORD EXPLORER XLTS OF APPROXIMATELY THE SAME AGE AS MINE. *TR
Structure, Nov 12, 2014
NOTICED A CRACK IN THE BACK WINDOW PANEL NEAR THE FORD EMBLEM. *TR
Structure, Nov 5, 2014
TOOK MY SUV TO BODYSHOP YESTERDAY I NOTICED THE ROOF TOP EXTERIOR WAS PEELING PAINT AND RUSTING. IT WILL LEAD TO LEAKING PROBLEMS IF NOT REPAIRED BUT OWNER OF SHOP SAYS THAT THERE IS NO WAY OF THEM BEING ABLE TO SEAL IT PERMANANTLY IT IS A MATTER OF HOW LONG NEW PAINT WILL LAST . TO HAVE IT REPAIRED IS VERY COSTLY BUT IF NOT WILL DO FURTHER DAMAGE. *TR
Structure, Nov 4, 2014
CRACK APPEARED TO LEFT OF FORD EMBLEM ON REAR HATCH DOOR, UNDER GLASS. *TR
Structure, Oct 3, 2014
DISCOVERED A CRACK IN THE PANEL BELOW THE REAR WINDOW HATCH ABOVE AND BELOW THE FORD EMBLEM. *TR
Structure, Sep 5, 2014
REAR WIDOW IS ALSO A HATCH. THE HATCH HAS A FRACTURE IN THE CENTER OF WHERE THE HATCH SECURES ITSELF TO THE FRAME. THE HATCH WILL NOT CLOSE PROPERLY AND NEEDS TO BE PHYSICALLY MANIPULATED AT AN ANGLE TO BE SECURED. *TR
Structure, Aug 31, 2014
THE PLASTIC BRACKET THAT HOLDS UP THE OVERHEAD CONTROL CONSOLE BETWEEN THE DRIVE AND PASSENGER AND RIGHT NEXT TO THE REAR VIEW MIRROR BROKE AND THE ENTIRE CONSOLE FELL WHILE THE CAR WAS OFF AND PARKED WITH NO ONE IN THE CAR. THE CONSOLE DROPPED AND BLOCKED THE REAR VIEW MIRROR. HAD I BEEN DRIVING IT WOULD HAVE BEEN A SHOCK AND CAUSED ME NOT TO USE MY REAR VIEW MIRROR. WHEN I WENT TO REMOVE THE BRACKET TO GET A REPLACEMENT I FOUND IT WAS SUPER BRITTLE AND FALLING APART. IT BROKE INTO A FEW PIECES WHILE JUST HOLDING IT. IT CLEARLY WAS NOT STRUCTURALLY SOUND. IF THIS INTERIOR AND HIDDEN PLASTIC PART THAT WAS NOT SUBJECT TO ANY PASSENGER INTERACTION OR SUN EXPOSURE IS DISINTEGRATING WHAT ABOUT OTHER PARTS OF THE CAR. I SEE LOTS OF PLASTIC PARTS FAILURE COMPLAINTS FOR FORD EXPLORER. IS THE PLASTIC THEY USED DEFECTIVE OR ARE CAR PARTS LIKE THIS BRACKET IN FORD PRODUCTS SUPPOSED TO SELF DESTRUCT? *TR
Structure, Equipment adaptive/mobility, Aug 16, 2014
REAR PASSENGER DOOR CAN'T OPEN FROM INSIDE OR OUTSIDE OF VEHICLE. DIFFICULTY IN REMOVING ANY TYPE OF PASSENGER IN AN EMERGENCY. NOTHING IS LISTED IN OPERATIONS MANUAL. CHILD SAFETY LOCK WAS PRESSED AT TIME SO CHILD COULD NOT OPEN DOOR. SINCE THEN TRIED TO UNLOCK CHILD SAFETY FROM INSIDE AND OUTSIDE AND IT IS IMPOSSIBLE. THERE IS NO WAY TO DO THIS. INVOLVES CHILD SAFETY LOCK WHICH IS BROKEN INSIDE OF DOOR. TRIED TO GET FIXED RECENTLY, BUT SEEMS IMPOSSIBLE WITHOUT DAMAGING DOOR. STILL CANNOT OPEN. HAVE HEARD OTHERS WHO HAVE HAD THIS PROBLEM. HAVE NOT SEEN OR HEARD ANY RECALLS ON THIS ISSUE BUT IT SHOULD BE A FORD ISSUE NOT THE CONSUMER. THIS IS TOO DANGEROUS FOR ANYONE DRIVING IN THAT SEAT SHOULD AN EMERGENCY OCCUR AND THEY NEED TO GET OUT. *TR
Structure, Jul 20, 2014
I HAVE A 2005 EXPLORER XLT AND I ALSO HAVE A LARGE CRACK DOWN THE PANEL BELOW THE BACK WINDOW. WHICH HAS LED TO WATER SEEPING INTO MY BACK WIPER MOTOR CAUSING ME TO REPLACE IT FREQUENTLY. WHICH REPLACING THIS IS NOT CHEAP.THIS IS CERTAINLY AN ISSUE THAT NEEDS TO BE ADDRESSED DUE TO THERE ARE MANY OF THE EXACT SAME COMPLAINTS. ALSO THE BRACKETS THAT HOLD ON MY BACK WINDOW CAME OFF/BROKE. WE WERE LEAVING FOR VACATION AND THE WHOLE WINDOW WAS IN MY HAND WHEN I WENT TO CLOSE IT. I AM A FORD LOVER THROUGH AND THROUGH AND WOULD JUST LIKE THESE PROBLEMS THAT NUMEROUS PEOPLE ARE HAVING CORRECTED . THANK YOU FOR YOUR TIME! *TR
Structure, Jul 9, 2014
I AM ANOTHER VERY ANNOYED OWNER OF A 2002-2005 FORD EXPLORER WITH A CRACKED REAR PANEL. FROM WHAT I CAN TELL, THIS AFFECTS NEARLY 100% OF ALL EXPLORERS OF THOSE MODEL YEARS AND IT IS RIDICULOUS THAT FORD HAS NOT ISSUED A RECALL NOTICE FOR THIS DEFECT. *TR
Structure, Jul 2, 2014
I WENT OUT TO MY 2005 FORD EDDIE BAUER EXPLORER TO REMOVE ITEMS INSIDE BACK CARGO AREA AND NOTICED THAT THE PLASTIC TAILGATE PANEL BELOW THE REAR WINDOW HAD VERTICALLY CRACKED ALL THE WAY DOWN AND THROUGH THE WHOLE PIECE. THERE WAS NO PHYSICAL EVIDENCE TO SHOW CAUSE FOR THE SPONTANEOUS WIDE CRACK. THE CAR HAS BEEN WELL CARED FOR. PARKED DAILY IN GARAGE AND NOT EVEN DRIVEN DAILY. I AM EXTREMELY CONCERNED THAT THE GLASS WINDOW PANEL MIGHT BE COMPROMISED AND COULD CAUSE DEADLY DAMAGE TO PASSENGERS IN MY CAR OR OTHERS ON THE ROAD BEHIND ME SHOULD IT COME LOOSE OR SHATTER, INCLUDING THE CHANCE THAT THE BACK WINDSHIELD WIPER COULD COME UNATTACHED AND ALSO FLY OFF INTO THE WINDOW OF A VEHICLE BEHIND ME. I HAVE JUST RESEARCHED THIS PROBLEM AND HAVE FOUND HUNDREDS OF OTHER OWNERS WHO HAVE HAD THE SAME SPONTANEOUS CRACKING AND HAVE FILED COMPLAINTS. SOMETHING MUST BE DONE. THIS IS AN EXTREME SAFETY ISSUE. *TR
Visibility, Structure, Jun 12, 2014
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT A CRACK DEVELOPED ACROSS THE FULL LENGTH OF THE HATCH BACK DOOR. THE GLASS OF THE HATCH BACK DOOR ALSO SHATTERED WITHOUT WARNING. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 92,210.
Structure, May 21, 2014
PAINT IS BUBBLING/FLAKING ALONG FRONT EDGE OF HOOD. *TR
Electrical system, Structure, May 16, 2014
BODY ISSUES: I HAVE A 2005 FORD EXPLORER AND HAVE NEVER BEEN IN A CAR ACCIDENT. MY TAILGATE SOMEHOW DEVELOP A CRACK THAT GOES THROUGH WHERE THE FORD LOGO IS. NOTHING HAPPENED TO THE SUV TO CAUSE THE CRACK. IT JUST SOMEHOW HAPPENED ON IT'S OWN. I BELIEVE THE VEHICLE IS DEFECTIVE OR AT LEAST THE MATERIALS USED TO MAKE THE VEHICLE. ELECTRICAL ISSUES: ANOTHER ISSUE I HAVE IS WITH THE ELECTRICAL. MY TURN SIGNALS (MOST TIMES) DO NOT WORK. I HAVE TO MANUALLY MOVE IT UP AND DOWN WHEN TURNING. WHEN IT DOES WORK, IT GOES REALLY FAST. MY REVERSE NOTIFICATION NO LONGER WORKS FOR SOME STRANGE REASON. ALSO, MY RADIO GOES LOUDER WHEN I TURN IT DOWN. I HAVE TO TURN IT OFF FOR A LITTLE WHILE, TURN IT BACK ON THEN TRY TO LOWER THE VOLUME. *TR
Structure, May 1, 2014
HINGES ON THE REAR GLASS HATCH ARE BROKEN. EVENTUALLY WILL BRAKE OFF AND POSSIBLY CAUSE AN INJURY BECAUSE THAT SUPPORTS THE GLASS. MANY OTHER EXPLORERS HAVE THIS SAME ISSUE. *TR
Structure, Apr 26, 2014
WITHOUT ANY IMPACT OR KNOWN CAUSE,THE LIFTGATE CRACKED FROM THE REAR WINDOW, ALONG THE FORD EMBLEM, TO THE BOTTOM. *TR
Suspension, Power train, Structure, Vehicle speed control, Mar 27, 2014
2005 FORD EXPLORER. CONSUMER WRITES IN REGARDS TO VEHICLE REAR AXLE LEAKING. *SMD THE CONSUMER STATED THE REAR AXLES WERE REPLACED AT 59,752. A YEAR LATER AFTER LISTENING TO THE NOISE IN THE REAR END FOR QUITE SOME TIME, THE PROBLEM RETURNED. SIX MONTHS LATER, THEY WERE REPLACED AGAIN. ALSO, THE REAR PANEL BENEATH THE WINDOW WAS RUSTED AND THE THROTTLE NEEDS TO BE REPLACED, AS IT IS CAUSING VEHICLE HESITATION.*JB
Structure, Mar 17, 2014
THE REAR HATCH HAS CRACKED NEXT TO THE EMBLEM. I'M CERTAIN THAT WATER GETS INSIDE WHEN WASHED OR IT RAINS. NOW THAT I'M PAYING ATTN MANY EXPLORERS HAVE ONE OR MORE CRACKS. *TR
Structure, Equipment adaptive/mobility, Mar 8, 2014
FORD EXPLORER EDDIE BAUER - GARAGE KEPT, LOW MILES DUE TO WORKING FROM HOME. DISCOVERED A CRACK IN THE BACK HATCH UPPER PANEL. WHEN REPORTED TO INSURANCE COMPANY (PROGRESSIVE) THE AGENT INDICATED THAT THIS IS A KNOWN DEFECT AND ALL FORD DEALERS ARE AWARE OF IT. I DISCOVERED OTHER FORD EXPLORERS AND EXPEDITIONS AROUND THE COUNTY WITH THE SAME CRACK. CRACK IS CAUSED BY LACK OF STABILIZATION BEHIND THE PANEL AND THE CRACK APPEARS DUE TO REGULAR CLOSING OF THE BACK HATCH. STARTS WITH A SINGLE CRACK (CAN LEAD TO MULTIPLE CRACKS). THE CRACK ALLOWS WATER TO ENTER THE BACK HATCH AREA CAUSING RUST AND DISABLING OR LIMITING THE BACK WINDOW WIPER. I WROTE A LETTER TO FORD AND EMAILED THEM REGARDING THIS MANUFACTURING DEFECT AND WAS TOLD THAT THIS IS NOT SOMETHING THEY TAKE CARE OF. COST TO REPAIR CAN RUN ANYWHERE FROM $275 TO $1,000, DEPENDING UPON THE SEVERITY. WE HAVE STARTED A FACEBOOK PAGE FOR THOSE OF US AROUND THE COUNTRY THAT HAVE EXPERIENCED THE SAME PROBLEM AND OUR NUMBER IS GROWING EVERY DAY. PROBLEM SEEMS TO BE 2002 THRU 2006 FORD EXPLORERS AND EXPEDITIONS. FORD HAS CHANGED THE MANUFACTURING FOR THE YEARS FOLLOWING. *TR
Structure, Mar 7, 2014
THE PAINT BUBBLED AND PEELED ON THE ROOF OF MY 2005 FORD EXPLORER EDDIE BAUER EDITION. DEALER SAYS IT IS A PAINT DEFECT BUT FORD DOES NOT HAVE A RECALL. HAD MY ROOF REPAINTED AT MY EXPENSE. NOW, ANYTIME IT RAINS, I AM GETTING WATER LEAKING FROM THE REAR AC UNIT CONTROLS AND MY FRONT DRIVER'S SIDE CARPETING IS SOAKING WET. *TR
Structure, Mar 6, 2014
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE REAR PANEL NEAR THE HATCH WAS FRACTURED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INDICATED THAT NO RECALLS WERE ASSOCIATED WITH THE VEHICLE. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 130,000. *TR