2005 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 568 owner complaints filed for this model year. This is the 16th highest complaint count among 26 Explorer model years with reports.
Of the 2005 reports, 27 involved a crash and 7 involved a fire. 20 people were injured and 1 person died.
What owners report most often
Recalls and investigations
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Representative owner complaints
568 reports, newest first.
Wheels, Jul 16, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED WHILE DRIVING 25 MPH SHE HEARD A NOISE WHEN ANOTHER DRIVER PULLED NEXT TO HER AND TOLD HER THAT HER REAR DRIVER SIDE TIRE WAS ABOUT TO FALL OFF. UPON FURTHER INSPECTION, SHE NOTICED THAT SHE ONLY HAD THREE OF THE FOUR LUG NUTS ON THE RIM. THE CONTACT HAD EXPERIENCED THE FAILURE PREVIOUSLY. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 78,000.
Fuel/propulsion system, Jul 14, 2012
THERE IS A DEFECT IN THE FUEL GAUGE INDICATOR. IT WILL RANDOMLY DROP FROM THE TRUE FUEL LEVEL TO ZERO FUEL. AFTER SOME VARIABLE TIME PERIOD IT WILL AGAIN GO FROM ZERO FUEL TO THAT ACTUAL FUEL LEVEL. THIS IS A SAFETY HAZARD BECAUSE IT CONFUSES THE DRIVER AS TO HOW MUCH FUEL THERE IS IN THE FUEL TANK AND MAY CAUSE THE DRIVER TO STOP THE CAR IN AN UNSAFE LOCATION. I HAVE HAD THIS CAR FOR SEVEN YEARS AND IT HAS PERSISTED ALL THESE YEARS. I CHECKED THE WEB AND OTHER FORD EXPLORER OWNERS HAVE THE SAME COMPLAINT. I BELIEVE THAT FORD SHOULD RECALL THESE CARS AND FIX THIS SAFETY HAZARD. *TR
Wheels, Jun 26, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, A LOUD NOISE WAS EMITTED FROM THE REAR PASSENGER SIDE. THE CONTACT INSPECTED THE VEHICLE AND NOTICED A BROKEN LUG NUT AND STUD ON THE REAR PASSENGER WHEEL. THE CONTACT REPLACED THE LUG NUT AND STUD, BUT THE FAILURE WAS NOT CORRECTED. THE LUG NUT AND STUD CONTINUED TO BRAKE. THE CONTACT FELT THAT THE WHEEL COULD BE DEFECTED AND CAUSED THE LUG NUT AND STUD TO FAIL. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 55,000 AND THE CURRENT MILEAGE WAS 60,000.
Power train, Jun 19, 2012
VEHICLE STARTED SKIPPING AND LUNGING AS IT CHANGED GEARS. TOOK TO FORD DEALER AND SAID IT NEEDED TO BE REPLACED. COSTS UP TO 3,000. FORD DID ALL SERVICE ON VEHICLE AT ALL THE RIGHT TIMES. NO RECALL CAN NOT BELIEVE IT. FINALLY TOOK TO TRANSMEDIC HAD REPLACED FOR $2300. CAN'T SOMEONE GET FORD TO DO ANYTHING. *JS
Power train, Jun 6, 2012
COMPLETE TRANSMISSION FAILURE AT 99K MILES AND COST TO COMPLETELY REBUILD IS $2400. CAR HAS BEEN MAINTAINED ACCORDING TO FORD RECOMMENDATIONS. TRANSMISSION REPAIR INDICATED THIS IS A COMMON ISSUE WITH THESE TRANSMISSIONS USED IN FORD EXPLORERS DURING THESE YEARS. FORD SHOULD PERFORM A RECALL AS THIS COULD CAUSE ACCIDENTS GIVEN THE LACK OF WARNING BEFORE FAILURE OCCURS. *TR
Visibility/wiper, May 15, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT MANUALLY OPENED THE REAR LIFTGATE AND ONE OF THE WINDOW BRACKET BOLTS FRACTURED. THE UPPER PORTION OF THE WINDOW PARTIALLY DETACHED AND WAS TEMPORARILY BEING SECURED WITH A STRAP. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND STATED THERE WAS NO RELATED RECALL. THE APPROXIMATE FAILURE MILEAGE WAS 99,181.
Structure, Apr 27, 2012
LARGE CRACKS DEVELOPED ON TNE TAILGATE ON BOTH SIDES OF THE FORD SIGN IN THE PANEL BELOW THE REAR WINDOW. THE CRACKS CONTINUE TO GET LARGER AND I AM CONCERNED THAT A PIECE OF THE PANEL COULD COME LOOSE AND CAUSE A FOLLOWING MOTORIST TO HAVE AN ACCIDENT. I AM AWARE THAT FORD HAS RECEIVED THOUSANDS OF COMPLAINTS REGARDING THIS ISSUE WHICH IS OBVIOUSLY A DESIGN FLAW AND SHOULD BE HELD ACCOUNTABLE FOR THE REPAIR. *TR
Suspension, Tires, Apr 18, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER, EQUIPPED WITH GOODRICH TOURING T/A TIRES. THE TIRE SIZE WAS P235/75/R16 AND THE DOT NUMBER WAS AP70L2113710. THE CONTACT STATED THAT THERE WAS EXTREME AND CONSISTENT TREAD WEAR ON THE TIRES. DURING INCLEMENT WEATHER, THE VEHICLE WOULD HYDROPLANE ON THE HIGHWAY. THE DEALER AND MANUFACTURER WERE NOTIFIED, BUT STATED THAT THERE WAS NOTHING THAT THEY WERE ABLE TO DO TO ASSIST. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 58,575 AND THE CURRENT MILEAGE WAS 68,874. THE VIN WAS UNAVAILABLE. UPDATED 05/21/12 *BF UPDATED 06/01/12
Power train, Apr 14, 2012
TRANSMISSION FAILURE - DRIVING HOME AND THE TRANSMISSION FAILED. NO DRIVE, NO REVERSE, DOES NOT GO. I PURCHASED THIS VEHICLE BRAND NEW AND HAVE HAD ALL OF THE RECOMMENDED SERVICES PERFORMED BY MY LOCAL AUTHORIZED FORD DEALER. AFTER IT FAILED, I SEARCHED THE WEB FOR COMPLAINTS, I SHOULD HAVE DONE THIS BEFORE BUYING IT. NOT VERY HAPPY ABOUT THE FACT THAT FORD IS NOT DOING ANYTHING FOR THIS VERY COMMON FAILURE!! I WILL WARN ALL POTENTIAL BUYERS OF ANY FORD PRODUCTS. *TR
Structure, Apr 10, 2012
WHILE SITTING IN MY DRIVEWAY IN A PARKED POSITION, THE UPPER TAILGATE PANEL, DIRECTLY TO THE RIGHT AND RUNNING RIGHT NEXT TO THE OVAL FORD EMBLEM, A 1/4" WIDE CRACK THAT RUNS VERTICALLY ON THE BACK PANEL APPEARED. THIS UPPER PANEL OF THE TAILGATE ALSO OPENS UP JUST THE WINDOW PART OF THE TAILGATE. THE TAILGATE ON THIS EXPLORER CAN OPEN UP TWO WAYS. ONE WAY BEING THE ENTIRE TAILGATE IS LIFTED SO THAT IT IS OPEN LIKE FOR A DOG TO JUMP IN AND IS THEN LEVEL WITH THE INTERIOR BACK PART (WITH THE SEATS DOWN), AND IT ALSO OPENS UP WITH JUST THE WINDOW PART WHICH IS WHERE THE CRACK IS. THIS CRACK IS SO WIDE THAT IT ALLOWS MOISTURE, SNOW, WATER, RAIN, SALT, ETC. TO SEEP INTO THE COMPONENTS WHICH HOUSE THE ELECTRICAL AND TAIL LIGHT, STOP LAMPS AND TURN SIGNALS. IT ALSO COMPROMISES THE BODY STRUCTURE AND SAFETY FEATURES. THERE ARE THOUSANDS OF COMPLAINTS OF THIS HAPPENING AS I DID A GOOGLE SEARCH. THIS IS CLEARLY A DEFECT IN MANUFACTURING AND/OR PARTS OR COMPONENTS AND BECAUSE OF THE LARGE NUMBER OF COMPLAINTS, THE MANUFACTURER SHOULD ISSUE A RECALL NOTICE. AT THE TIME OF THIS OCCURRENCE, MY BACK TAILGATE WAS FACING WEST WITH THE SUN SHINING ON IT. COULD IT HAVE SOMETHING TO DO WITH THE COMPONENTS SHRINKING AND EXPANDING? I HAVE PICTURES OF THIS ISSUE THAT I CAN E-MAIL TO YOU. UPDATED 9/13/12 *CN UPDATED 09/20/12
Visibility, Structure, Mar 30, 2012
CRACK AT BACK GLASS RUNNING DOWN THE CAR LEFT OF FORD EMBLEM. GLASS COULD FALL OUT. *JS
Latches/locks/linkages, Mar 29, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE VEHICLE DID NOT COME EQUIPPED WITH CHILD SAFE LOCKS AND THE CONTACT WAS CONCERNED WITH THE LACK OF HAVING THE SAFETY FEATURE. THE MANUFACTURER WAS CONTACTED AND A COMPLAINT WAS FILED. THE CONTACT HAD NOT EXPERIENCED A FAILURE. THE CURRENT MILEAGE WAS 66,000.
Structure, Mar 23, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER SPORT TRAC. THE CONTACT STATED THAT THERE WAS CORROSION ON THE EXTERIOR ROOF OF THE VEHICLE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE DEALER CONFIRMED THE CORROSION. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 40,000 AND THE CURRENT MILEAGE WAS 67,000.
Structure, Mar 6, 2012
NOTICED CRACK FROM TOP TO BOTTOM OF REAR BODY PANEL APPLIQUE ALONG SIDE OF FORD EMBLEM. *TR
Fuel system, Gasoline, Feb 21, 2012
AFTER FILLING UP MY TANK, THE FUEL GAUGE DROPPED TO EMPTY, AND THE CHECK ENGINE SOON LIGHT CAME ON. ALSO THE SYSTEM THAT TELLS ME HOW MANY MILES TO EMPTY ONLY SHOWS DASHED INSTEAD OF AN ACTUAL NUMBER. I HAVE LOOKED ONLINE AND THIS SEEMS TO BE A COMMON AND PRICEY PROBLEM. THE DAY AFTER I FILLED UP, IT JUMPED TO HALF A TANK AND THEN BACK TO EMPTY. THIS IS VERY UNSAFE AND I DON'T KNOW IF THIS WILL CAUSE OTHER PROBLEMS. I HAVE ONLY HAD THE TRUCK 3 MONTHS. *TR
Fuel system, Gasoline, Feb 17, 2012
THE FUEL GAUGE QUITS WORKING WHEN I FILL THE TANK. IT STARTS WORKING SOMETIMES AFTER A FEW DAYS. THE INFO CENTER THINKS I'M OUT OF GAS AND SENDS A WARNING. VERY ANNOYING. *TR
Fuel system, Gasoline, Feb 2, 2012
THE FUEL GAUGE IN MY 2005 FORD EXPLORER SPORT TRAC STOPPED WORKING. IT READS BELOW EMPTY AT ALL TIMES. I RESEARCHED THE PROBLEM ONLINE AND IT IS APPARENTLY A KNOWN PROBLEM IN FORD EXPLORERS, MOUNTAINEERS AND RANGER HAVING A FAULTY FUEL SENDING UNIT AND FUEL PUMPS IN THIS MODEL YEAR. THIS IS A HAZARDOUS CONDITION AND SHOULD BE RECALLED. NOT KNOWING WHEN OR WHERE A VEHICLE WILL RUN OUT OF GAS IS A SERIOUS ISSUE AND NOT KNOWING IF THE FUEL PUMP WILL FAIL IS ALSO A SERIOUS SAFETY ISSUE. IT COULD BE ON A MAJOR HIGHWAY, IN HEAVY TRAFFIC OR IN A DESOLATE AREA. AFTER VIEWING SEVERAL COMPLAINTS ON VARIOUS INTERNET SITES, FORD IS ALSO STILL SELLING THESE VEHICLES PRE-OWNED AND NOT FIXING THE PROBLEM BEFORE THE SALE. FORD IS AWARE OF THIS ISSUE AND HAS DONE NOTHING TO FIX THE PROBLEM EXCEPT TO CHARGE PEOPLE FOR THE REPAIR. *KB
Power train, Jan 31, 2012, crash
BROUGHT THE CAR TO THE DEALER FOR THE TRANSMISSION LURCHING. MY WIFE WAS PARKING HER CAR AND WHEN SHE SHIFTED IN REVERSE TO BACK INTO HER PARKING SPOT, IT LUNGED BACKWARDS AND RAMMED THE EXHAUST INTO BUMPER, LITERALLY CRUMPLING THE EXHAUST, INTO A CONCRETE BARRICADE, WITH NO WARNING. THIS WAS AT 75000 MILES IN MARCH OF 2009. ANYTIME SHE PUT IT IN GEAR IT WOULD JUST JUMP, LIKE SOMETHING WOULD MAKE IT HESITATE, AND THEN ALL OF THE SUDDEN FULL POWER ALMOST UNCONTROLLABLY. BROUGHT TO FORD DEALER AND INSTEAD OF REPLACING THEY HAD REBUILT IT. THE CASE FOR THE TRANSMISSION WAS CRACKED, THE FIRST SIGN IT NEEDED A NEW ONE. FAST FORWARD JANUARY 20TH 2012. NOW THE TRANSMISSION FAILED ON ME, AND WITH NO WARNING WITH CARS COMING FROM BEHIND ME, IT NOW HAS 40000 ON THE REBUILD SO NOW THE CAR HAS 109000+ MILES ON IT. NOW THE TRANSMISSION HAS ALUMINUM FILINGS INSIDE OF IT FROM THE PARTS INSIDE COMING LOOSE AND SHREDDING THE CASE ON THE INSIDE. FOR WILL NOT TAKE CARE OF IT AND IT SHOULD STILL HAVE A WARRANTY. IT IS A DANGEROUS CAR, IF SHE WOULD HAVE DROVE TO WORK AND IT LOST POWER ON A BUSIER INTERSTATE SHE WOULD HAVE BEEN IN A MAJOR WRECK. I CAN'T REPLACE A LOVED ONE BECAUSE FORD WILL NOT REMEDY THE PROBLEM. I AM GETTING RID OF IT SO THAT MY WIFE AND KIDS ARE SAFE. *TT
Structure, Jan 24, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE LIFTGATE DOOR WAS CRACKED. THE VEHICLE WAS TAKEN TO THE DEALER WHO VERIFIED THE FAILURE AND STATED THAT THE REAR LIFTGATE NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO DID NOT OFFER ANY ASSISTANCE SINCE THE VEHICLE WAS NO LONGER UNDER WARRANTY. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 20,000 AND THE CURRENT MILEAGE WAS 45,000. UPDATED 02/22/12*LJ THE CONSUMER STATED THE BACK PANEL THAT IS CRACKED, IS ALSO SOMING UNGLUED. THE PANEL WAS REPLACED BEFORE AT 20,000 MILES. UPDATED 003/01/12
Structure, Jan 24, 2012
FOUND A CRACK ON THE REAR LIFTGATE RIGHT AROUND THE FORD EMBLEM. AFTER MENTIONING IT TO A FRIEND, TURNS OUT SHE HAD THE SAME PROBLEM WITH HER EXPLORER AND A SEARCH ONLINE SHOWS MANY OTHERS HAVE HAD THE SAME ISSUE WITH THIS MODEL YEAR. *TR
Fuel system, Gasoline, Jan 13, 2012
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE CHECK ENGINE LIGHT WAS ILLUMINATED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY ADVISED HIM THAT THE FUEL SENSOR BOARD FAILED AND NEEDED TO BE UPGRADED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 68,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 91,400.
Service brakes, Hydraulic, Vehicle speed control, Jan 13, 2012
THE GEARS IN THE POWERED BRAKE/GAS PEDAL ASSEMBLY SEEM TO STRIP. THEN THE BRAKE/GAS PEDAL WON'T CHANGE POSITION. THAT CREATES A DANGEROUS SITUATION FOR THE DRIVER BECAUSE THE PEDALS GET STUCK TOO FAR AWAY FOR SOME DRIVERS AND TOO CLOSE FOR OTHERS. THIS IS A FLEET WIDE ISSUE FOR ALL FORDS WITH ADJUSTABLE PEDALS. *TR
Engine and engine cooling, Jan 11, 2012
VEHICLE DRIVE BELT FALLS OFF WITHOUT NOTICE DUE TO CRANKSHAFT PULLEY SEPARATING FROM ENGINE MAKING VEHICLE INOPERATABLE. *TR
Power train, Dec 26, 2011
DROVE THE VEHICLE TO WORK AND WENT TO LEAVE AND I HAD NO REVERSE. THE TRANSMISSION HAD BEEN SLAMMING INTO REVERSE AND THEN ENGAGING PRIOR TO THIS-BUT NO SLIPPING OR ANYTHING ELSE. I HAD THE FLUID CHANGED AND THERE WERE NO TEETH OR ANY METAL IN THE FILTER OR PAN-BUT THIS DID NOT FIX THE PROBLEM. SPOKE WITH 3 TRANSMISSION SHOPS IN MY TOWN AND ALL TOLD ME THE 05 EXPLORERS HAD JUNK TRANSMISSIONS. THAT THE FLUID IN PART OF THEM FROM THE FACTORY WAS BAD AND THE TRANNY ITSELF WAS JUST A BIG MISTAKE. THIS NEEDS TO BE RECALLED- $1338 LATER, I HAVE A REBUILT 'JUNK' TRANSMISSION. I HAVE OWNED FORDS IN THE PAST AND LOVED THEM, BUT MY EXPLORER ENDED THIS LOVER AFFAIR. EVERYWHERE YOU LOOK ONLINE THERE ARE COMPLAINTS ABOUT THIS VEHICLE- AND NO ONE IS MAKING FORD DO ANYTHING ABOUT IT. *TR
Visibility, Dec 22, 2011
HEAT COMPONENT: TRIED TO DEFROST THE WINDOWS ON MY VEHICLE, WHEN I ADJUSTED THE CONTROLS TO THE HEAT I BEGAN TO HEAR A LOUD CLICKING NOISE AND NO HEAT WAS COMING OUT OF THE VENT. WINTER IS IN AND IT IS EXTREMELY DIFFICULT TO SEE WHEN DRIVING DUE TO THIS ISSUE. TWO OTHER INDIVIDUALS WITH THE SAME MAKE & MODEL HAVE THE SAME EXACT ISSUE WITH THERE VEHICLE. I FEEL THAT IT IS A FAILED PIECE OF EQUIPMENT THAT CAUSES A HIGH SAFETY RISK. *TR