2005 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 568 owner complaints filed for this model year. This is the 16th highest complaint count among 26 Explorer model years with reports.
Of the 2005 reports, 27 involved a crash and 7 involved a fire. 20 people were injured and 1 person died.
What owners report most often
Recalls and investigations
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Representative owner complaints
568 reports, newest first.
Wheels, Sep 29, 2014
AT 55MPH THE REAR LUGS ON THE PASSENGER SIDE SHEARED OFF CAUSING THE TIRE TO FLY OFF. BROUGHT THE VEHICLE TO A SAFE STOP OFF THE HIGHWAY AND HAD IT TOWED TO A FORD DEALERSHIP. WAS TOLD THIS WAS A COMMON PROBLEM FOR THE 2002-2005 FORD EXPLORER. *TR
Fuel system, Gasoline, Sep 12, 2014
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING AT 35 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS ABLE TO RESTART. THE FAILURE OCCURRED ON SEVERAL OCCASIONS. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHERE IT WAS DIAGNOSED THAT THE FUEL FILTER NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE PERSISTED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 65,000.
Structure, Sep 5, 2014
REAR WIDOW IS ALSO A HATCH. THE HATCH HAS A FRACTURE IN THE CENTER OF WHERE THE HATCH SECURES ITSELF TO THE FRAME. THE HATCH WILL NOT CLOSE PROPERLY AND NEEDS TO BE PHYSICALLY MANIPULATED AT AN ANGLE TO BE SECURED. *TR
Electrical system, Sep 5, 2014
ELECTRIC WINDOWS WON'T WORK. ALL FUSES ARE WORKING. SOME WIRES THAT GO FROM THE VEHICLE FRAME TO THE DRIVERS SIDE DOOR ARE SEVERED AND MELTED. THE WIRES ARE IN A PROTECTIVE RUBBER BOOT THAT IS BETWEEN VEHICLE FRAME AND DOOR. *TR
Engine, Sep 4, 2014
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHEN STARTING THE VEHICLE, THE TRACTION CONTROL WARNING LIGHT REMAINED ILLUMINATED. IN ADDITION, THE CONTACT MENTIONED THAT THERE WAS A REDUCTION IN ENGINE POWER. THE FAILURE RECURRED CONSTANTLY. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER HAD NOT BEEN NOTIFIED OF THE ISSUE. THE APPROXIMATE FAILURE MILEAGE WAS 120,000.
Structure, Aug 31, 2014
THE PLASTIC BRACKET THAT HOLDS UP THE OVERHEAD CONTROL CONSOLE BETWEEN THE DRIVE AND PASSENGER AND RIGHT NEXT TO THE REAR VIEW MIRROR BROKE AND THE ENTIRE CONSOLE FELL WHILE THE CAR WAS OFF AND PARKED WITH NO ONE IN THE CAR. THE CONSOLE DROPPED AND BLOCKED THE REAR VIEW MIRROR. HAD I BEEN DRIVING IT WOULD HAVE BEEN A SHOCK AND CAUSED ME NOT TO USE MY REAR VIEW MIRROR. WHEN I WENT TO REMOVE THE BRACKET TO GET A REPLACEMENT I FOUND IT WAS SUPER BRITTLE AND FALLING APART. IT BROKE INTO A FEW PIECES WHILE JUST HOLDING IT. IT CLEARLY WAS NOT STRUCTURALLY SOUND. IF THIS INTERIOR AND HIDDEN PLASTIC PART THAT WAS NOT SUBJECT TO ANY PASSENGER INTERACTION OR SUN EXPOSURE IS DISINTEGRATING WHAT ABOUT OTHER PARTS OF THE CAR. I SEE LOTS OF PLASTIC PARTS FAILURE COMPLAINTS FOR FORD EXPLORER. IS THE PLASTIC THEY USED DEFECTIVE OR ARE CAR PARTS LIKE THIS BRACKET IN FORD PRODUCTS SUPPOSED TO SELF DESTRUCT? *TR
Structure, Equipment adaptive/mobility, Aug 16, 2014
REAR PASSENGER DOOR CAN'T OPEN FROM INSIDE OR OUTSIDE OF VEHICLE. DIFFICULTY IN REMOVING ANY TYPE OF PASSENGER IN AN EMERGENCY. NOTHING IS LISTED IN OPERATIONS MANUAL. CHILD SAFETY LOCK WAS PRESSED AT TIME SO CHILD COULD NOT OPEN DOOR. SINCE THEN TRIED TO UNLOCK CHILD SAFETY FROM INSIDE AND OUTSIDE AND IT IS IMPOSSIBLE. THERE IS NO WAY TO DO THIS. INVOLVES CHILD SAFETY LOCK WHICH IS BROKEN INSIDE OF DOOR. TRIED TO GET FIXED RECENTLY, BUT SEEMS IMPOSSIBLE WITHOUT DAMAGING DOOR. STILL CANNOT OPEN. HAVE HEARD OTHERS WHO HAVE HAD THIS PROBLEM. HAVE NOT SEEN OR HEARD ANY RECALLS ON THIS ISSUE BUT IT SHOULD BE A FORD ISSUE NOT THE CONSUMER. THIS IS TOO DANGEROUS FOR ANYONE DRIVING IN THAT SEAT SHOULD AN EMERGENCY OCCUR AND THEY NEED TO GET OUT. *TR
Electrical system, Jul 23, 2014
THE SPEEDOMETER GETS STUCK AT DIFFERENT SPEED AND THE RPM GAUGE DOES THE SAME. THIS IS VERY DANGEROUS, YOU COULD BE DRIVING FASTER THAN YOU THINK. THE ENGINE CHECK LIGHT ALSO COMES ON. I CAN SOMETIME RESET USING THE TRIP COUNTER RESET BUTTON. THIS PROBLEM SEEM TO BE GETTING WORST. MY SPEEDOMETER SEEM TO BE GETTING STUCK MORE OFTEN NOW AND IT SEEM TO BE GETTING HARDER TO RESET. *TR
Structure, Jul 20, 2014
I HAVE A 2005 EXPLORER XLT AND I ALSO HAVE A LARGE CRACK DOWN THE PANEL BELOW THE BACK WINDOW. WHICH HAS LED TO WATER SEEPING INTO MY BACK WIPER MOTOR CAUSING ME TO REPLACE IT FREQUENTLY. WHICH REPLACING THIS IS NOT CHEAP.THIS IS CERTAINLY AN ISSUE THAT NEEDS TO BE ADDRESSED DUE TO THERE ARE MANY OF THE EXACT SAME COMPLAINTS. ALSO THE BRACKETS THAT HOLD ON MY BACK WINDOW CAME OFF/BROKE. WE WERE LEAVING FOR VACATION AND THE WHOLE WINDOW WAS IN MY HAND WHEN I WENT TO CLOSE IT. I AM A FORD LOVER THROUGH AND THROUGH AND WOULD JUST LIKE THESE PROBLEMS THAT NUMEROUS PEOPLE ARE HAVING CORRECTED . THANK YOU FOR YOUR TIME! *TR
Structure, Jul 9, 2014
I AM ANOTHER VERY ANNOYED OWNER OF A 2002-2005 FORD EXPLORER WITH A CRACKED REAR PANEL. FROM WHAT I CAN TELL, THIS AFFECTS NEARLY 100% OF ALL EXPLORERS OF THOSE MODEL YEARS AND IT IS RIDICULOUS THAT FORD HAS NOT ISSUED A RECALL NOTICE FOR THIS DEFECT. *TR
Structure, Jul 2, 2014
I WENT OUT TO MY 2005 FORD EDDIE BAUER EXPLORER TO REMOVE ITEMS INSIDE BACK CARGO AREA AND NOTICED THAT THE PLASTIC TAILGATE PANEL BELOW THE REAR WINDOW HAD VERTICALLY CRACKED ALL THE WAY DOWN AND THROUGH THE WHOLE PIECE. THERE WAS NO PHYSICAL EVIDENCE TO SHOW CAUSE FOR THE SPONTANEOUS WIDE CRACK. THE CAR HAS BEEN WELL CARED FOR. PARKED DAILY IN GARAGE AND NOT EVEN DRIVEN DAILY. I AM EXTREMELY CONCERNED THAT THE GLASS WINDOW PANEL MIGHT BE COMPROMISED AND COULD CAUSE DEADLY DAMAGE TO PASSENGERS IN MY CAR OR OTHERS ON THE ROAD BEHIND ME SHOULD IT COME LOOSE OR SHATTER, INCLUDING THE CHANCE THAT THE BACK WINDSHIELD WIPER COULD COME UNATTACHED AND ALSO FLY OFF INTO THE WINDOW OF A VEHICLE BEHIND ME. I HAVE JUST RESEARCHED THIS PROBLEM AND HAVE FOUND HUNDREDS OF OTHER OWNERS WHO HAVE HAD THE SAME SPONTANEOUS CRACKING AND HAVE FILED COMPLAINTS. SOMETHING MUST BE DONE. THIS IS AN EXTREME SAFETY ISSUE. *TR
Visibility, Structure, Jun 12, 2014
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT A CRACK DEVELOPED ACROSS THE FULL LENGTH OF THE HATCH BACK DOOR. THE GLASS OF THE HATCH BACK DOOR ALSO SHATTERED WITHOUT WARNING. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSTIC TESTING. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 92,210.
Engine, Jun 3, 2014
MY SON WAS DRIVING HOME AT APPROXIMATELY 35 MPH AT 10:30 PM AND THE VEHICLE SHUT OFF COMPLETELY. HE WAS ABLE TO RE-START IT. THERE WERE NO MAINTENANCE LIGHTS ON. I BOUGHT THIS CAR FOR MY TEENAGE SON IN APRIL 2014 AND THIS IS THE 3RD TIME IT HAS HAPPENED TO HIM. A MECHANIC CHECKED IT OUT, BUT COULD NOT FIND ANYTHING WRONG WITH THE CAR. NOT SURE WHAT TO DO NOW, AND MY SON IS LEAVING FOR COLLEGE IN AUGUST AND DRIVING HIS VEHICLE. *TR
Vehicle speed control, May 25, 2014
OUR 2005 EXPLORER WITH V8 ENGINE HAS DEVELOPED A SERIOUS PROBLEM WHEN CRUISE CONTROL IS ENGAGED AND A HILL IS CRESTED (FOR EXAMPLE) AND THE ENGINE GOES TO IDLE IT DROPS BELOW STALL SPEED AND DIES WHILE DRIVING. DRIVER MUST MOVE SHIFTER INTO N AND RESTART, OBVIOUSLY CRITICALLY DANGEROUS PROBLEM. THE CAR HAS NO PROBLEM WITH NORMAL DRIVING OR IDLING WITHOUT CRUISE ON. THIS PROBLEM IS PERSISTENT AND EASY TO REPRODUCE EVEN ON FLAT SURFACES WHEN CRUISE BACKS OFF THE THROTTLE TO SLOW DOWN. A/C CAN BE ON OR OFF. *TR
Tires, May 22, 2014, crash
TL* THE CONTACT OWNS A 2005 FORD EXPLORER WITH MICHELIN T235- 70T16 16' LATITUDE TOUR TIRES . THE CONTACT STATED WHILE DRIVING, THE DRIVER'S SIDE REAR TIRE BLEW. THE CONTACT LOST CONTROL AND CRASHED THE VEHICLE DUE TO THE TIRE WALL BLOW OUT. THE CONTACT WAS INJURED AND REQUIRED MEDICAL ATTENTION. THE FAILURE MILEAGE WAS 81,000.
Structure, May 21, 2014
PAINT IS BUBBLING/FLAKING ALONG FRONT EDGE OF HOOD. *TR
Electrical system, Structure, May 16, 2014
BODY ISSUES: I HAVE A 2005 FORD EXPLORER AND HAVE NEVER BEEN IN A CAR ACCIDENT. MY TAILGATE SOMEHOW DEVELOP A CRACK THAT GOES THROUGH WHERE THE FORD LOGO IS. NOTHING HAPPENED TO THE SUV TO CAUSE THE CRACK. IT JUST SOMEHOW HAPPENED ON IT'S OWN. I BELIEVE THE VEHICLE IS DEFECTIVE OR AT LEAST THE MATERIALS USED TO MAKE THE VEHICLE. ELECTRICAL ISSUES: ANOTHER ISSUE I HAVE IS WITH THE ELECTRICAL. MY TURN SIGNALS (MOST TIMES) DO NOT WORK. I HAVE TO MANUALLY MOVE IT UP AND DOWN WHEN TURNING. WHEN IT DOES WORK, IT GOES REALLY FAST. MY REVERSE NOTIFICATION NO LONGER WORKS FOR SOME STRANGE REASON. ALSO, MY RADIO GOES LOUDER WHEN I TURN IT DOWN. I HAVE TO TURN IT OFF FOR A LITTLE WHILE, TURN IT BACK ON THEN TRY TO LOWER THE VOLUME. *TR
Service brakes, May 12, 2014
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 30-55 MPH, THE BRAKES ENGAGED INDEPENDENTLY. ADDITIONALLY, THE 4X4 HIGH LIGHT AND THE ABS WARNING LIGHT WERE ILLUMINATED AFTER THE FAILURE. THE VEHICLE WAS NOT TAKEN TO A DEALER OR AN INDEPENDENT MECHANIC. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 76,884 AND THE CURRENT MILEAGE WAS 77,459.
Fuel/propulsion system, May 8, 2014
WHILE IN PARK, THE CAR DIED. PUSHED CAR INTO AUTO PARTS STORE PARKING LOT. ASSOCIATE HELPED BY RESETTING THE FUEL CUT OFF SWITCH LOCATED ON THE FIRE WALL ON THE PASSENGER SIDE UNDER THE GLOVE COMPARTMENT. SINCE THIS FIRST INCIDENT IT OCCURRED APPROXIMATELY EVERY SIX MONTHS FOR A COUPLE OF YEARS, THEN EVERY MONTH, AND NOW ALMOST WEEKLY.IT HAS OCCURRED WHILE IN TOWN AT LOW SPEEDS AND ON THE HIGHWAY AT HIGH SPEEDS. CANNOT FIND A RECALL BUT KNOW OF OTHERS WHO HAVE HAD TO CHANGE OUT THIS SWITCH ON THEIR SPORT TRACS. *TR
Structure, May 1, 2014
HINGES ON THE REAR GLASS HATCH ARE BROKEN. EVENTUALLY WILL BRAKE OFF AND POSSIBLY CAUSE AN INJURY BECAUSE THAT SUPPORTS THE GLASS. MANY OTHER EXPLORERS HAVE THIS SAME ISSUE. *TR
Structure, Apr 26, 2014
WITHOUT ANY IMPACT OR KNOWN CAUSE,THE LIFTGATE CRACKED FROM THE REAR WINDOW, ALONG THE FORD EMBLEM, TO THE BOTTOM. *TR
Steering, Electrical system, Service brakes, Engine, Mar 31, 2014
BECAUSE OF THE RECENT GM RECALL IGNITION ISSUE, I THOUGHT I SHOULD LET SOMEONE KNOW ABOUT THE SERIOUS SIMILAR ISSUE I HAD 3 TIMES BEFORE I TRADED MY CAR IN. THE CAR WOULD JUST SHUT OFF WHILE DRIVING. AND ALL 3 TIMES, I PULLED TO THE SIDE OF THE ROAD AND RESTARTED THE CAR AND CONTINUED ON MY WAY. I WAS LUCKY TO HAVE A PLACE TO PULL OVER SAFELY. I TOOK IT TO MY MECHANIC TWICE, FOUND NOTHING WRONG. TOOK IT TO FORD AND THEY FOUND NOTHING WRONG. I TRADED THE 2005 FOR A 2011. I ALSO TOLD THE DEALER THAT I TRADED IT INTO ABOUT THE ENGINE JUST SHUTTING OFF FOR NO REASON AND TO CHECK OUT THE PROBLEM BEFORE THEY SOLD IT AGAIN. *TR
Suspension, Power train, Structure, Vehicle speed control, Mar 27, 2014
2005 FORD EXPLORER. CONSUMER WRITES IN REGARDS TO VEHICLE REAR AXLE LEAKING. *SMD THE CONSUMER STATED THE REAR AXLES WERE REPLACED AT 59,752. A YEAR LATER AFTER LISTENING TO THE NOISE IN THE REAR END FOR QUITE SOME TIME, THE PROBLEM RETURNED. SIX MONTHS LATER, THEY WERE REPLACED AGAIN. ALSO, THE REAR PANEL BENEATH THE WINDOW WAS RUSTED AND THE THROTTLE NEEDS TO BE REPLACED, AS IT IS CAUSING VEHICLE HESITATION.*JB
Structure, Mar 17, 2014
THE REAR HATCH HAS CRACKED NEXT TO THE EMBLEM. I'M CERTAIN THAT WATER GETS INSIDE WHEN WASHED OR IT RAINS. NOW THAT I'M PAYING ATTN MANY EXPLORERS HAVE ONE OR MORE CRACKS. *TR
Power train, Mar 12, 2014
AS I WAS DRIVING IN TRAFFIC, THE PANEL SUDDENLY STARTED BEEPING AND FLASHING LIGHTS AND MY CAR WOULD NOT CHANGE GEARS. THE O/D LIGHT CAME ON AND THE INFORMATION CENTER INDICATED THERE WAS SOMETHING WRONG WITH MY TRANSMISSION. NOW THE CAR WILL NOT SHIFT INTO 3RD GEAR UNTIL IT REACHES VERY HIGH RPM AND WHEN IT DOES SHIFT IT IS VERY HARD. I DRIVE THE CAR TO AND FROM WORK A TOTAL OF 6 MILES A DAY AND ALMOST NEVER ON THE HIGHWAY. IT IS ALMOST 10 YEARS OLD AND IT ONLY HAS 70,000 MILES. I'VE HEARD THIS HAS BEEN A PROBLEM WITH FORD TRANSMISSIONS FOR OVER 10 YEARS BUT THEY REFUSE TO TAKE RESPONSIBILITY FOR THE DEFECT. I HAVE BEEN BUYING FORD CARS SINCE 1995 BUT THIS WILL BE MY LAST. TOO MANY OTHER PROBLEMS THAT THEY REFUSE TO FIX. *TR