2005 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 568 owner complaints filed for this model year. This is the 16th highest complaint count among 26 Explorer model years with reports.
Of the 2005 reports, 27 involved a crash and 7 involved a fire. 20 people were injured and 1 person died.
What owners report most often
Recalls and investigations
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Representative owner complaints
568 reports, newest first.
Engine, Sep 11, 2013
THE ENGINE COMPARTMENT GETS SO HOT, I HAVE ALREADY REPLACE THE WATER PUMP, RADIATOR. THE CAR STILL GETS SO HOT. I WONDER WHY FORD DISCONTINUE THAT MODEL. *TR
Electrical system, Engine, Sep 6, 2013, fire
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE ENGINE CAUGHT ON FIRE. THE FIRE EVENTUALLY DIED WITHOUT BEING EXTINGUISHED. A POLICE REPORT WAS NOT FILED. THE VEHICLE WAS TOWED TO THE DEALER, BUT WAS NOT YET DIAGNOSED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 94,000.
Structure, Aug 15, 2013
FOR THE PAST 6 YEARS I'VE BEEN COMPLAINING ABOUT HOW THE PAINT PEALING OFF THE BODY AFTER WASHING IT, FOR NO REASON WHAT SO EVER, I TAKE VERY GOOD CARE OF MY VEHICLES, AND THIS HAS BEEN AN ONGOING FIGHT WITH THE FORD MOTOR COMPANY THAT THEY WILL ASSUME ANY RESPONSIBILITY THAT IT WAS A BAD PAINT JOB. AND THEY WILL NOT STAND BY THERE WARRANTY. *TR
Structure, Jul 29, 2013
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE REAR HATCH BACK PANEL DEVELOPED A FRACTURE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN ADVISED THE CONTACT THAT THE PANEL NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 123,000.
Wheels, Jul 15, 2013
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 65 MPH AND TURNING LEFT TO EXIT THE HIGHWAY, THE PASSENGER'S SIDE WHEEL DETACHED FROM THE VEHICLE. THE VEHICLE WAS TOWED TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE LUGS NUTS HAD SHEARED OFF, CAUSING THE FAILURE. AS A RESULT, THE LUG NUTS HAD TO BE REPLACED. THE CONTACT MENTIONED THAT THE FAILURE HAD RECURRED WITH BOTH OF THE REAR TIRE LUG NUTS, WHICH STARTED TO SHEAR OFF AND CAUSED A LOUD NOISE WHILE DRIVING. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 95,000 AND THE CURRENT MILEAGE WAS 115,000. *TR
Engine and engine cooling, Power train, Jul 15, 2013
ON JULY 12, 2013, I TOOK MY 2005 FORD EXPLORER TO THE FORD DEALER WHERE IT WAS PURCHASED BECAUSE I WAS HAVING PROBLEMS WHEN I PUT THE VEHICLE INTO REVERSE. AT TIMES IT'S VERY DIFFICULT TO PUT INTO REVERSE AND WHEN I PUT IN REVERSE THE VEHICLE JERKS OR LUNGES INTO GEAR. THIS HAS BEEN HAPPENING FOR ABOUT 2 1/2 YEARS. THE DIAGNOSIS WAS OF COURSE MY TRANSMISSION. I CANT AFFORD TO HAVE MY VEHICLE REPAIRED AT THE COST OF $3946.20 AND I DON'T FEEL SAFE DRIVING MY EXPLORER IN THIS CONDITION, BUT I HAVE NO CHOICE AT THIS POINT. I WENT ONLINE TO CARCOMPLAINTS.COM AND FOUND 94 COMPLAINTS WITH THE SAME ISSUES ON THE 2005 FORD EXPLORERS. IN ONE OF THE COMPLAINTS SENT TO CARCOMPLAINTS.COM - A WOMAN WROTE THAT SHE SENT A COMPLAINT LETTER TO THE DEPT OF CONSUMER AFFAIRS ABOUT THE ISSUES WITH THE 2005 FORD EXPLORES, THEY GET BACK TO HER TO TELL HER THAT THE FORD DEALER WILL PUT THE REPAIR UNDER SOME TYPE OF WARRANTY PROGRAM AND JUST CHARGE ME $100 BUCKS TO REPLACE THE SOLENOID. THIS SEEMS TO BE A DEFECT IN THE FORD EXPLORERS MADE IN 2005, SO WHY HAVE THE VEHICLES NOT BEEN RECALLED AND WHY SHOULD I HAVE TO BE RESPONSIBLE FOR THE REPAIRS?? *TR
Fuel/propulsion system, Jun 28, 2013
I STARTED SMELLING GAS ABOUT A YEAR AGO, BUT THOUGHT IT WAS A GAS CAN I WAS HAULING AROUND. WELL ONE DAY I PULLED MY CAR INTO THE DRIVEWAY , AND NOTICED A SMALL PUDDLE UNDER MY CAR. I GOT DOWN TOO SEE WHAT IT WAS. I SMELLED IT AND IT WAS GAS. I THEN DROPPED THE GAS TANK AND SEEN IT WAS LEAKING AT THE CONNECTION BETWEEN THE FUEL PUMP AND THE FUEL LINE. I THEN BOUGHT THE FUEL LINE THINKING THIS WOULD FIX THE PROBLEM. TOO MAKE ALONG STORY SHORT IT DIDN'T. IT WAS A REAL EASY TO REPLACE THE LINE. BUT NOW I HAVE TOO REPLACE THE TOP OF TANK TOO. MY POINT IS THIS PART SHOULD BE RECALLED. THERE SHOULD NEVER BE A PART THAT SHOULD LEAK GAS ESPECIALLY WHERE IT MAKES A PUDDLE RIGHT UNDER THE GAS TANK. IMAGINE IF SOMEONE THREW A CIGARETTE UNDER MY CAR, BOOM. PEOPLE SHOULDN'T HAVE TO DIE FOR THIS TO BE RECALLED. I'M NOT GOING TO FIX THIS, FORD SHOULD. BAD APPLICATION. IF ANYTHING HAPPENS I PLANNING ON TAKING FORD TO COURT. *TR
Structure, Jun 21, 2013
DRIVER SIDE HINGE DISCONNECTED,THE BOLT WAS MISSING. THE SHIFTING, UNBALANCE WEIGHT CAUSED PASSENGER SIDE HINGE TO CRACK. THE WINDOW FELL STRIKING THE BACK OF THE HEAD OF THE OWNER,UNLOCKING AND REACHING IN TO THE CARGO SPACE. A SMALL CHILD WAS WITH HER WHO COULD HAVE BEEN SERIOUSLY INJURED,. HAD THIS TOP OF THE LIFTGATE FALLEN OFF IN TRAFFIC IT WOULD HAVE CAUSED SERIOUS INJURY AND CAR DAMAGE. MANY COMPLAINTS OF THIS MANUFACTURING DEFECT HAVE BEEN FILED AND RECALLS WERE IN EFFECT FOR OTHER MODEL YEARS. *TR
Visibility, Jun 18, 2013
THE PART THAT HOLDS THE VISORS JUST FELL APART WITH THE WIRES HANGING AND THE VISOR ON THE DRIVER'S SIDE BLOCKED MY VIEW AND THE VISOR ON THE PASSENGER SIDE OF THE VEHICLE FELL BLOCKING MY SIDE MIRROR SO THE BOTH CAUSED A PROBLEM FOR ME TO SEE. WENT TO THE FORD DEALERSHIP PHILLPOT AND I WAS TOLD THAT THIS HAS BEEN HAPPENING ALOT, SO THE GUY CUT THE WIRE NOW I HAVE TO GO BACK TO HAVE THEM DO THE SAME FOR THE PASSENGER SIDE CAUSE I CAN'T SEE MY OUTSIDE MIRROR ON THAT SIDE. THAT IS VERY SERIOUS PROBLEM CAUSE I ALMOST HAD AN ACCIDENT. THEY SHOULD HAVE A RECALL ON THIS PART. *TR
Structure, Jun 11, 2013
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, THE PANEL AROUND THE REAR GLASS OF THE LIFTGATE DETACHED FROM THE VEHICLE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 65,000. *TR
Tires, Jun 10, 2013
THE TIRE LOOKS FLAT, I NOTICE THE TECHNICIAN PUT MORE AIR THAN IT SUPPOSED TO HAVE, THIS COULD CAUSE AN ACCIDENT. *TR
Tires, Jun 10, 2013
I GOT NEW TIRES, THEY SHOW LOW ON AIR, I MEASURE AND NOTICE THAT THEY HAVE MORE AIR THAN THEY SUPPOSED TO HAVE. THIS COULD LEAD TO AN ACCIDENT. THE TIRE BRAND ARE FIRESTONE OWL P235/70R16. *TR
Visibility, Structure, Jun 5, 2013
THE FRONT WINDSHIELD GLASS WAS CRACK FOR NO REASON, JUST BECAUSE THE TEMPERATURE WAS 90S. WE HAVE OTHER CARS AND ALL ARE FINE. I BELIEVE IS THE METAL WHERE THE REAR MIRROR IS MOUNTED. BASED ON MY FORENSIC CLASS, CARS HAVE A LEAST 3 COATS OF PAINT, PRIMER, THE COLOR AND THE CLEAR COAT, THIS CAR ONLY HAS TWO COATS OF PAINT. *TR
Fuel/propulsion system, May 21, 2013
"CHECK ENGINE" LIGHT CAME UP, BUT THE CAR DID NOT SHOW ANY DIFFERENCE IN PERFORMANCE. I TOOK TO ADVANCED AUTO AND THEY SAID THE "GAS TANK SENSOR FAILED". I CHECKED WITH A LOCAL MECHANIC AND HE SAID IT WOULD BE MAJOR JOB AND COULD TAKE MORE THAN 6 HOURS LABOR THE ESTIMATE WAS OVER $1000. BUT THE CAR IS RUNNING FINE, BUT THE "CHECK ENGINE " IS ON CONSTANTLY AND IT GOES OFF WHEN THE TANK IS ALMOST EMPTY. WHEN I PUT GAS, IT COME BACK ON AGAIN AND STAYS ON. GAS TANK NEEDLE DROPS TO EMPTY SUDDENLY AND IT GOES UP AGAIN. I CHECKED WITH MIDAS AUTO REPAIR AND THEY CHECKED AND SAID THE SAME PROBLEM OF GAS SENSOR FAILURE. IT IS ANNOYING TO SEE THE CHECK ENGINE LIGHT ALWAYS ON, BUT THE CAR SEEMS TO RUN FINE. ANY CHEAPER WAY TO GET THIS FIXED? I DON'T HAVE ANY MECHANICAL SKILLS, OTHER THAN CHANGING THE AIR-FILER. I THINK FORD SHOULD FIX THIS FREE OF CHARGE. *TR
Visibility, May 14, 2013
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THE FRONT PASSENGERS' POWER WINDOW SWITCH FAILED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSIS. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS 93,691. *TR
Electrical system, Equipment, May 13, 2013
TRAVELING ON 459 NORTH, AROUND THE GRANTS MILL ROAD EXIT, I ENCOUNTERED THE POORLY PAVED ROAD/POT HOLES AND MY STEREO/CD SYSTEM NO LONGER WORKS. THIS PROBLEM HAD NEVER OCCURRED UNTIL DRIVING ON THE POORLY MAINTAINED ROADS IN THIS STATE. PLEASE CONTACT ME AS SOON AS POSSIBLE IN REGARDS TO HANDLING THIS PROBLEM. *TR
Vehicle speed control, May 1, 2013
WHEN SPEED CONTROL IS SET, AND COAST BUTTON IS PRESSED FOR MORE THEN A FEW SECONDS, ENGINE WILL STALL. *TR
Power train, May 1, 2013
GEARSHIFT LEVER CAN BE MOVED FROM PARK WITHOUT STEPPING ON BRAKE PEDAL. IT CAN BE MOVED INTO ANY POSITION, EVEN WHEN KEY IS REMOVED. *TR
Structure, Apr 22, 2013
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THE REAR LIFTGATE PANEL BECAME FRACTURED. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC FOR DIAGNOSIS. THE MECHANIC ADVISED THE CONTACT THAT THE PANEL WOULD HAVE TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 83,000. *TR
Structure, Apr 20, 2013
2005 FORD EXPLORER XLT REAR PLASTIC TAILGATE PANEL CRACKED FROM TOP TO BOTTOM AROUND FORD OVAL EMBLEM. *TR
Tires, Apr 16, 2013
TIRE THREAD SEPARATION(S) , SEVERELY VIBRATED THE WHOLE VEHICLE AT ALL SPEED..SEVER TO VERY SEVERE VIBRATION AS SPEED IS GOING UP TO HIGHWAY SPEED LIMITS. AT LOW SPEEDS IT FEELS LIKE YOU ARE HITTING A POT HOLE EVERY TIRE ROTATION. TIRE BRAND: YOKOHAMA GEOLANDER 235/65R17 DOT FBLS. INSTALLED IN A 2005 FORD SPORTRAC VIN [XXX] USED JUST OVER 14000 MILES....ALL TIRE PRESSURES, MAINTENANCE AND RECOMMENDED TIRE ROTATION HAS BEEN SERVICED ON THE SAID VEHICLE. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Engine, Fuel/propulsion system, Apr 9, 2013
THE FUEL GAUGE IN MY 2005 FORD EXPLORER SPORT TRAC STOPPED WORKING RECENTLY. THE ENGINE LIGHT STAYS ON AS WELL. I WASN'T SURE HOW MUCH GAS WAS IN THE TRUCK SO I FILLED IT UP AND THE ENGINE LIGHT WENT OFF. AFTER DRIVING FOR SEVERAL DAYS, I NOTICED MY FUEL GAUGE WAS STILL SITTING ON "F" WHICH I KNOW WASN'T RIGHT, EVENTUALLY THE FUEL GAUGE CAME DOWN SOME AND THE ENGINE LIGHT CAME BACK ON AND HAS STAYED ON SINCE. I HAVE ABOUT 67K ON IT NOW. I'VE REALLY ENJOYED THIS VEHICLE AND HAVE ALWAYS MAINTAINED IT'S CHECKUPS. I'M TAKING IT TOMORROW TO SEE WHAT IT WILL COST TO FIX. I DON'T LIKE DRIVING AROUND AND NOT KNOWING HOW MUCH GAS I HAVE OR THE FACT THAT THE ENGINE LIGHT REMAINS ON. I DON'T KNOW IF ITS ON BECAUSE THE GAUGE IS BROKE OR BECAUSE SOMETHING ELSE COULD BE GOING ON WITH THE ENGINE. EITHER WAY, I'M SURE IT'S GOING TO COST ALOT, WHAT VEHICLE MAINTENANCE DOESN'T. I'VE READ A LOT OF COMPLAINTS ABOUT THIS ON LINE AND AM SURPRISED NOTHING HAS BEEN MENTIONED ABOUT THIS BY FORD; BUT THEN AGAIN, WHY WOULD FORD WANT TO FIX SOMETHING THEMSELVES WHEN THEY CAN CHARGE THE CUSTOMER AN ARM AND A LEG INSTEAD!!!! *TR
Structure, Apr 1, 2013
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THERE WAS A MASSIVE FRACTURE UNDER THE REAR EXTERIOR LIFTGATE WINDOW PANEL. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 74,976. *TR.....UPDATED 05/09/13 *BF UPDATED 06/10/2013 *JS
Structure, Mar 11, 2013
TL* THE CONTACT OWNS A 2005 FORD EXPLORER. THE CONTACT STATED THAT THERE WAS A CRACK IN THE LIFT GATE. THE MANUFACTURER WAS NOTIFIED BUT THEY OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 81,300.
Power train, Mar 6, 2013
DRIVING ALONG AND VEHICLE SEEMED TO SLOW WAY DOWN, IN TRAFFIC. TRIED TO GIVE IT MORE GAS, BUT REALIZED THAT IT SEEMED TO BE OUT OF GEAR AND THEN ALL OF A SUDDEN IT CLUNKED REALLY HARD INTO GEAR AND SPED UP. VERY DANGEROUS IN FLORIDA INTERSTATE HIGHWAY TRAFFIC!!! *TR