2016 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 2,452 owner complaints filed for this model year. This is the 2nd highest complaint count among 26 Explorer model years with reports.
Of the 2016 reports, 39 involved a crash and 14 involved a fire. 59 people were injured.
What owners report most often
Recalls and investigations
Structure, bodyJul 14, 2026
Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The roof rail covers may come loose and detach from the vehicle.
A detached roof rail cover can create a road hazard, increasing the risk of a crash.
Dealers will inspect the roof rail covers and as necessary, repair or replace the push-pins, rail clips, or roof rail covers, free of charge. Interim letters, notifying owners of the safety risk, were mailed August 28, 2026. Additional letters will be sent once the remedy is available, anticipated in January 2027. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S54. This recall expands previous NHTSA recall number 21V316. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on July 16, 2026.
Campaign 26V448000 on NHTSA.gov
Equipment, electrical, engine block heaterOct 10, 2025
Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater is plugged in.
An electrical short circuit can increase the risk of a fire.
Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater element with a threaded blanking plug, and remove the block heater electrical cord. Interim letters, notifying owners of the safety risk, were mailed December 3, 2025. Additional letters will be sent once the final remedy is available, anticipated September 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 15, 2025.
Campaign 25V685000 on NHTSA.gov
Structure, bodyMay 23, 2025
Ford Motor Company (Ford) is recalling certain 2016-2017 Explorer vehicles. The driver and front passenger B-Pillar door trim may detach while driving.
Door trim that detaches while driving can create a road hazard, increasing the risk of a crash.
Dealers will repair the B-pillar trim, free of charge. Interim letters, notifying owners of the safety risk, were mailed June 5, 2025. A second notice will be sent once the final remedy is available, anticipated November 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S53.
Campaign 25V347000 on NHTSA.gov
Structure, body, roof and pillarsJan 19, 2024
Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.
A detached trim piece can fall off the vehicle, becoming a road hazard and increasing the risk of a crash.
Dealers will inspect and replace the A-pillar trim as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model years. Owner notification letters were mailed between July 18, 2024 and December 16, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S02.
Campaign 24V031000 on NHTSA.gov
Suspension, rearJul 15, 2021
Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. Exposure to road salt can cause the cross-axis ball joint to corrode and seize, resulting in a fracture of the outboard section of the rear suspension toe link.
A rear toe-link fracture can result in a loss of steering control, increasing the risk of a crash.
Dealers will inspect and replace as necessary, the cross-axis ball joint (CABJ) knuckle, and replace the rear suspension toe links, free of charge. This recall is an expansion of previous NHTSA recall numbers 16V-245, 19V-435, and 20V-675. Certain vehicles previously repaired will need to return for the new remedy. An interim notification letter notifying owners of the safety risk were mailed on September 10, 2021. Owner notification letters were mailed on March 16, 2022. Owners may contact Ford's customer service at 1-866-436-7332. Ford's number for this recall is 21S32.
Campaign 21V537000 on NHTSA.gov
Structure, bodyMay 5, 2021
Ford Motor Company (Ford) is recalling certain 2016-2019 Explorer vehicles. The retention pins could loosen and allow the roof rail covers to detach from the vehicle.
A detached roof rail cover can create a road hazard, increasing the risk of a crash.
Dealers will install push-pins and replace any damaged rail clips and roof rail covers, as necessary, free of charge. The interim owner notification letter was mailed on June 22, 2021. Owner notification letters (remedy available) were mailed on October 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S22.
Campaign 21V316000 on NHTSA.gov
Suspension, rearMar 12, 2021
Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, and Wisconsin that were previously repaired under a prior recall numbers 16V-245 or 19V-435. The outboard section of a rear suspension toe link may fracture.
A rear toe link fracture can result in a loss of steering control, increasing the risk of a crash.
Ford will notify owners, and dealers will inspect the cross-axis ball joint (CABJ) knuckle attached to the rear suspension toe link and replace it as necessary, free of charge. The recall began November 27, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S62.
Campaign 20V675000 on NHTSA.gov
Power train, axle assembly, axle shaftNov 10, 2020
Ford Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support bracket for the front drive axle halfshaft may fail.
The failed bracket could result in a loss of park function which can cause unintended vehicle movement, and loss of motive power while driving which increases the risk of a crash.
Ford will notify owners, and dealers will replace the link shaft bracket, free of charge. Parts are not currently available. Owners received an interim notification detailing safety risk December 8, 2020. A second letter will be mailed when parts become available in January 2021. The recall began February 2, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S63.
Campaign 20V692000 on NHTSA.gov
Suspension, rearJun 10, 2019
Ford Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.
A fractured rear toe link will cause a sudden change in vehicle handling and increase the risk of a crash.
Ford will notify owners, and dealers will replace the rear suspension toe links, and inspect both rear toe link ball joints, replacing the rear wheel knuckle(s), if necessary, free of charge. The recall began June 26, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S17.
Campaign 19V435000 on NHTSA.gov
SeatsNov 29, 2017
Ford Motor Company (Ford) is recalling certain 2016 F-150 and Explorer vehicles. Loose power seat adjuster pivot bolts may cause the front seat cushions to detach and not properly restrain the seat occupant in the event of a crash.
In the event of a crash, a seat occupant that is not properly restrained has an increased risk of injury.
Ford will notify owners, and dealers will inspect the tightness of the power seat track upper pivot link bolt, either applying threadlocker or replacing the lift link and hardware, free of charge. Interim letters are expected to go out January 15, 2018. Owners will receive a second notice when the remedy becomes available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 17S40.
Campaign 17V767000 on NHTSA.gov
Wheels, hubAug 28, 2017
Ford Motor Company (Ford) is recalling certain Wheel Hub Bearing assemblies, part number HB5Z-1104-C, incorrectly listed as being for installation on the rear axles of 2011-2017 Ford Explorer 4X2 vehicles. These bearings assemblies were manufactured without a self retention feature, possibly resulting in the separation of the wheel or wheel end.
A loss of the wheel or wheel end can increase the risk of a crash.
Ford will notify the distributors of the hubs specifying that they are to only be used on drive axles. It is believed that none of the hubs were purchased from Ford dealers for the incorrect application. Owners may contact Ford customer service at 1-866-436-7332.
Campaign 17E048000 on NHTSA.gov
Seats, front assembly, reclinerJun 28, 2016
Ford Motor Company (Ford) is recalling certain model year 2016 Ford Explorer and F-150 vehicles equipped with a manual recline driver's seat. The seat back frame may have insufficient welds which may not meet the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."
The seat back may not adequately restrain the occupant during a crash, increasing the risk of injury.
Ford will notify owners, and dealers will inspect and, if necessary, replace the seat back frame, free of charge. The recall begin on August 18, 2016. Owners may contact Ford at 1-800-392-3673. Ford's number for this recall is 16C11.
Campaign 16V475000 on NHTSA.gov
Engine and engine cooling, engineMar 31, 2016
Ford Motor Company (Ford) is recalling certain model year 2015-2016 Lincoln MKC vehicles manufactured November 25, 2013, to January 25, 2016, and 2016 Ford Explorer vehicles manufactured October 20, 2014, to January 28, 2016. The affected vehicles are equipped with 2.3L GTDI engines and engine block heaters. These engine block heaters have elements that may overheat while plugged in.
Overheating of the engine block increase the risk of a fire.
Ford will notify owners, and dealers will replace the engine block heater, free of charge. Dealers will also inspect and replace the electrical cord, as necessary. The recall began on May 18, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S14. Note: Owners should not use the engine block heater until the vehicle has been remedied.
Campaign 16V183000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 28, 2015
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Lincoln MKS, and 2016 Ford Explorer vehicles manufactured on July 24, 2015. During vehicle production, the fuel tank attachment bolts may not have been properly tightened. As a result, the fuel tank straps may fracture and the fuel tank could separate from the vehicle.
If the fuel tank separates from the vehicle, a fuel leak may occur, increasing the risk of a fire.
Ford will notify owners, and dealers will tighten the fuel tank attachment bolts, as necessary, free of charge. The recall began on October 19, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S26.
Campaign 15V605000 on NHTSA.gov
Parking brakeJul 24, 2015
Ford Motor Company (Ford) is recalling certain model year 2015 Ford Taurus, Ford Flex, and Lincoln MKS vehicles manufactured May 4, 2015, to May 23, 2015, Lincoln MKT vehicles manufactured May 4, 2015, to May 21, 2015, and 2015-2016 Ford Explorer vehicles manufactured May 4, 2015, to May 23, 2015. The affected vehicles have a parking brake that may not fully engage when applied. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 135, "Light Vehicle Brake Systems."
If the parking brake does not fully engage and the transmission is left in a gear other than 'Park' while on a slope, the vehicle may roll away, increasing the risk of a crash.
Ford will notify owners, and dealers will test the operation of the parking brake system, and if necessary, replace the parking brake control assembly, free of charge. The recall began on September 4, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15C07.
Campaign 15V464000 on NHTSA.gov
Representative owner complaints
2,452 reports, newest first.
Other or unspecified, Aug 3, 2022
Both of my roof side rails have come off while driving down the road. This could have seriously harmed another driver behind me. There were no warnings of this. Nobody can inspect them because they are in pieces now as they were ran over.
Steering, Aug 2, 2022
Vehicle (2016 Ford Explorer) returned from the dealer following standard maintenance and a recall repair for the rear toe link. Operator noted the vehicle’s steering seemed somewhat stiff. Vehicle sat parked for two days and when driven again the steering was incredibly stiff require a great deal of effort to turn the wheel in either direction. Steering continues to be stiff and difficult whenever the vehicle is operated. Dealer was contacted and vehicle was brought back in for assessment. Dealer diagnosed the problem as the Steering Rack and advised it would need to be replaced. Per dealer the part is on national backorder and no time frame is available for when the part may be available. Dealer was unwilling to provide alternate transportation because the vehicle is no longer under warranty and part is on national backorder.
Steering, Aug 1, 2022
Steering gear asy replaced.
Steering, Aug 1, 2022
July 28,2022 while driving on the highway at 55mph the power steering began to fail. It didn't fail completely but the steering felt awkward. I slowed up considerably. Fortunately I was less than 2 miles to my home. As I was getting home a power steering warning light illuminated and then went off. Not sure exactly what it said as I was too busy driving. At that point the power steering hadn't failed completely but still felt awkward (I would say the steering alternated between smooth steering and like the steering wheel was starting to lock in place). I managed to get to my driveway. I shut the suv off and called the local Ford dealership. They advised restarting the suv and to see if the power steering returned. It didn't. It was completely locked up at that point and I couldn't even turn the steering wheel. I called a tow truck and had it towed to the closest Ford dealership. Russ Hubler Automotive in Greensburg Indiana. The dealer called on July 29, 2022 and said the power steering had failed. I'm not a mechanic so I don't know the mechanical details but they said it wasn't the electric steering motor or module. It would cost about $2,200.00 to fix. As of today August 1, 2022 it is sitting at the dealership waiting on parts to be repaired. As I did more research I found that MANY other people had reported the same problem. I called Ford Customer Service on August 1, 2002 and spoke to a rep and then finally her supervisor. They refused to help. I was on the phone with them for 46 minutes. The supervisor finally admitted the power steering was a recall issue but it did not as yet include my VIN number even though I had the exact same experience as hundreds of other owners. She advised filing this report with the NHTSA and the BBB. She admitted that Ford was not to going to address this issue until they were required to by the NHTSA. She advised saving my receipts so that if and when the recall included my VIN number I could be reimbursed. Disappointed in Ford.
Power train, Engine, Aug 1, 2022
The contact owns a 2016 Ford Explorer. The contact stated that while driving at an undisclosed speed, the vehicle stalled. There were no warning lights illuminated. The vehicle was taken to the local dealer where it was diagnosed and determined that the transmission needed to be replaced. The manufacturer was contacted and referred the contact to the NHTSA for assistance. The contact related the failure to NHTSA Campaign Number: 20V692000 (Power Train). The failure mileage was approximately 180.000.
Electrical system, Engine, Jul 30, 2022
On 6/16/22 my vehicle was put in the shop for overheating. It was a water pump leak. It is a timing chain run water pump. The water pump is located in the engine. It was a very expensive repair. Due to the amount of labor this took to fix I was out of a vehicle for almost a month. I paid for the repair. Less that a week after I got it back my AC stopped working. Back to the shop it went. More money later... Mechanic explained to us that the water pump is located on top of the compressor. When it leaked it got all over everything destroying it. Now I must get a new compressor. No telling what else it ruined under there. This is a huge problem with this year model of Ford. Matter of fact in Canada it has already been recalled. Why is this problem not getting recalled in the US? Many people have gone after Ford with no luck and one judge threw of the case.
Steering, Jul 29, 2022
My 2016 Ford Explorer only has 26,815 miles. Was driving vehicle when suddenly started to have steering issues. One of the message(s) was: Steering Fault Service Now.
Power train, Jul 29, 2022
My vehicle build date is May 10, 2015 @ Chicago plant. NHTSA put out a recall on my vehicle but it wasn't attached to my VIN # and my vehicle is currently having said recall problems. The recall was NHTSA-20-V-692. Is there a way to get it added to my VIN please
Steering, Jul 27, 2022
The contact owns a 2016 Ford Explorer. The contact stated that while operating the vehicle, a ticking noise was present within the steering column while turning in either direction. The contact stated that eventually the noise became louder. The contact stated while driving approximately 15 MPH and turning the steering wheel to the right, the steering wheel seized causing the driver to forcefully turn the steering wheel in the opposite direction to avoid losing control of the vehicle. The vehicle was taken to the local mechanic who diagnosed that the steering column rack and pinion was faulty and needed to be replaced. The vehicle was not yet repaired. The local dealer and manufacturer were notified of the failure but no assistance was offered. The failure mileage was 102,000.
Engine, Jul 26, 2022
Water pump broken. Causing engine to overheat. Please recall
Power train, Jul 26, 2022
The contact owns a 2016 Ford Explorer. The contact stated while driving 50 MPH, the vehicle was vibrating abnormally. Additionally, while attempting to accelerate the vehicle failed to respond. The check engine warning light was illuminated. The vehicle was taken to the local dealer and diagnosed with failure with the torque converter. The vehicle was not repaired. The manufacturer was notified of the failure. The contact related the failure to Manufacturer Communication Number: 20N07-S2. The approximate failure mileage was 60,000.
Visibility, Jul 25, 2022
The contact owns a 2016 Ford Explorer. The contact stated while driving approximately 65 MPH, the rear seat passenger noticed that a black material had detached from the front of the vehicle. The contact stated that the plastic trim from the windshield had detached. The contact called and notified the dealer about the failure. The vehicle was not repaired. The manufacturer was notified of the failure. The approximate failure mileage was 98,000.
Steering, Jul 22, 2022
The rack and pinion failed and need to be replaced.
Power train, Jul 18, 2022
The contact owns a 2016 Ford Explorer. The contact stated while driving 65 MPH, the vehicle unintentionally downshifted without warning. The contact called the manufacturer and was informed that his vehicle was included in a customer satisfaction program; the contact scheduled an appointment at a local dealer for service. The contact took the vehicle to the dealer where she was informed that the transmission was defective and that the recall did not apply to the vehicle. The vehicle had yet to be repaired and remained in the possession of the dealer. The failure mileage was 72,000.
Engine, Jul 18, 2022
2016 Ford Explorer water pump malfunction. Car runs hot and could cause engine failure.
Structure, Jul 16, 2022
The side panel behind the front passenger and driver side windows detached while driving. Specifically, the passenger side window panel detached while driving approximately 60 mph on the highway, which caused flying debris that could have harmed other drivers. Three days later the driver side panel detached while driving on the freeway at approximately 60 mph; however, this panel stayed hanging from the car due to wires for the keyless entry. When the panel detached at 60 mph, the tailgate open indicator light turned on inside the car. To ensure our tailgate was secure and we would not lose items out the back causing more of a hazard, we navigate to the side of the highway. This placed my family at risk while other cars passed by at 60 mph. The tailgate was shut; however, we were unable to open the tailgate. The car indicted the tailgate is open; however, there was no way to open the tailgate from inside the car, outside the car, or from the key. This reduced our exit pathways if there was an emergency in the car and caused an uncertainty if the tailgate would at some point open on our three hour trip home. Since we were three hours from our home, we found a means to attach the hanging panel to our car and proceeded driving. About five minutes into the driving, the panel split in half. The top portion detached from the car causing a debris hazard. The half with wires remained hanging from the car. Prior to reaching to NHTSA, we reached to Ford to report the safety issue. They stated this is not a recall, took no information, and offered to provide NHTSA information for reporting any concerns we had.
Engine, Jul 15, 2022
A leak developed due to a faulty water pump. When I first noticed the leak in my garage I took the truck to a mechanic who told me there was evidence the leak had been going on for some time and that he could not do the repair due to the embedded location of the pump. After some research I see this is a big issue with explorers (especially 2016 models) and that the leak can mix with the engine oil causing permanent damage. I took this to Ford to be repaired at a cost of over $3K. Not sure how long I was driving with this leaking and what damage was done to the engine. This has been a known issue with many Ford vehicles and should be a recall
Steering, Jul 14, 2022
Power steering tends to go out at random. When car is turned off and then restarted, power steering goes back to functioning normal until it goes out at random again. Rack and pinion unavailable for replacement.
Engine and engine cooling, Jul 14, 2022
The contact owns a 2016 Ford Explorer. The contact stated that while driving at 35 MPH, a low coolant warning message appeared on the instrument panel. The vehicle was taken to an independent mechanic where the vehicle was diagnosed with a defective water pump. The dealer was then notified of the failure where they acknowledge that the failure was common with her model vehicle. The contact was then provided an estimate for the repair. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 100,000.
Steering, Jul 10, 2022
When driving my vehicle my steering wheel sticks to the right and left when making a turn and also making a slight turn. I have to pull the wheel back into place hard. I have tried to call the manufacturer but they stated that there is no recall and I could bring it in for 170 dollars to get it looked out. I have read online that the same year, make, and model of the vehicle has had the same recall. It scares me to drive it but unfortunately I don’t have a choice I have too.
Power train, Jul 7, 2022
The contact owns a 2016 Ford Explorer. The vehicle had previously been serviced by an independent mechanic who replaced the engine and two engine cylinders. The contact stated that while driving at an undisclosed speed, the gear shifter was unable to shift to the intended gear. Additionally, the vehicle jerked and hesitated during acceleration. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was not made aware of the failure. The failure mileage was approximately 71,600. The consumer stated this is the 2nd engine and still having problems with the engine stalling.
Steering, Jul 5, 2022
The contact owns a 2016 Ford Explorer. The contact stated that while at a stop, the steering wheel seized with the "Power Steering Failure - Drive Slowly" message displayed on the instrument panel. The contact was unable to notify a dealer due to the national holiday. The manufacturer was not notified of the failure. The vehicle was not towed or repaired. The failure mileage was approximately 86,000.
Steering, Jun 30, 2022
Upon driving the steering locked up and was stiff to turn and maneuver. It locks up and fault steering sign comes on .It happened on freeway . I am attempting to try and get it fixed but having difficulty with company going back and forth with my extended warranty. It is used for my wife to transport my grandkid. Unfortunately no resolution yet and this seems to be a continuous issue for this vehicle this year 2022. Ford should as previous years take care of this dangerous issue. This is my 3rd and last Ford car.
Seats, Jun 29, 2022
The contact owns a 2016 Ford Explorer. The contact stated that while driving at an undisclosed speed, the driver's side front seat inadvertently moved back and forth. The vehicle was not diagnosed nor repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and advised the contact to file a complaint with the NHTSA. The failure mileage was approximately 105,000.
Engine, Jun 29, 2022
The Duratec V6 engine in many models of Ford including Explorer 2011-2019 has a major design flaw in that the water pump is INSIDE the engine and fails frequently and abruptly. When it fails, the coolant immediately floods the engine and mixes with motor oil and the engine seizes immediately it could be in traffic in an intersection or anywhere. This should have been recalled. There is a class action already for this issue in Canada, same engine and manufacturer, moving thru the courts and certified as a class action there. The US seems to be behind. The NTSB should pressure Ford to recall all of these and repair them with a water pump assembly which is stronger. In my case, on a routine service visit to the dealer I was told that I had the beginning of a coolant leak on my 2016 Ford Explorer Limited, with only 65K miles on it. They required me to bring it back another day for diagnosis then shocked me by saying the water pump is about to fail and should be replaced but because of this design the entire engine must be removed in order to replace it. They also said it is a common failure and can recur. The repair costs $4000 almost all labor to replace a $200 water pump. But the problem is it can be replaced and within a month fail again with consequences of being stalled in traffic or the middle of an intersection. It is well documented online. They changed their design to correct the problem starting after 2019. A useful description of the issue is at: https://www.vehiclehistory.com/articles/all-about-the-ford-explorer-water-pump-recalls but there has been no recall in the US.