2021 Ford Explorer

Problems, recalls and owner-reported issues

Power train is the leading concern among 429 owner complaints filed for this model year. This is the 17th highest complaint count among 26 Explorer model years with reports.

Complaints by model year
  1. 429

Of the 2021 reports, 14 involved a crash and 5 involved a fire. 16 people were injured.

Primary concernPower train122 reports · 28% of complaints
Owner complaints429Filed with NHTSA
Recall relationship26 safety recallsNHTSA campaign records

What owners report most often

  1. Power train122
  2. Other or unspecified84
  3. Engine48
  4. Electrical system43
  5. Back over prevention36
  6. Visibility/wiper24
  7. Service brakes23
  8. Structure23

Recalls and investigations

  1. Seats, mid/rear assemblyJul 14, 2026

    Ford Motor Company (Ford) is recalling certain 2020-2027 Aviator and 2020-2026 Explorer vehicles. The switch for the easy-entry second-row outer seats may bind or stick, resulting in the seats unlatching, tipping, or sliding unexpectedly.

    A seat that moves unexpectedly may not properly restrain an occupant during a crash, increasing the risk of injury.

    Dealers will inspect and replace the bezel around the switch as necessary, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years. Interim letters explaining the safety risk were mailed August 19, 2026. Additional letters will be sent once the remedy is available, anticipated in January 2027. Lincoln Aviator owner notification letters were mailed August 21, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S52. This recall expands Recall 25V393. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on July 16, 2026.

    Campaign 26V451000 on NHTSA.gov

  2. Power train, automatic transmissionJun 24, 2026

    Ford Motor Company (Ford) is recalling certain 2018-2021 Navigator, Expedition, 2020-2021 Explorer, Lincoln Aviator, and 2021 F-150 vehicles. The transmission park pawl may engage while the vehicle is in motion, resulting in park system damage.

    Park system damage may result in a vehicle rollaway, increasing the risk of a crash.

    Dealers will update the powertrain control module software, and inspect and replace any damaged transmission components as necessary, free of charge. Interim letters, notifying owners of the safety risk, were mailed July 10, 2026. Additional letters will be sent once the remedy is available, anticipated in April 2027. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S48. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on June 26, 2026.

    Campaign 26V402000 on NHTSA.gov

  3. Seat beltsMar 17, 2026

    Ford Motor Company (Ford) is recalling certain 2020-2026 Explorer and Lincoln Aviator vehicles. The seat belt anchor bolts at the second-row outer seating positions may be improperly secured.

    A loose seat belt buckle may not properly restrain an occupant during a crash, increasing the risk of injury.

    Dealers will inspect the second-row outer seat belt lower anchor bolts and replace or repair them as necessary, free of charge. Owner notification letters were mailed March 30, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C18. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 19, 2026.

    Campaign 26V159000 on NHTSA.gov

  4. Back over prevention, softwareMar 3, 2026

    Ford Motor Company (Ford) is recalling certain 2020-2022 Escape, Lincoln Corsair, 2020-2024 Lincoln Aviator, and Explorer vehicles. The image on the center display may flip or invert, resulting in an incorrectly displayed rearview image when the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

    An incorrectly displayed rearview image can reduce the driver’s view behind the vehicle, increasing the risk of a crash.

    Dealers will update the accessory protocol interface module (APIM) software, free of charge. Owner notification letters were mailed June 23, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C11. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 5, 2026.

    Campaign 26V123000 on NHTSA.gov

  5. Visibility, windshield wiper/washer, motorMar 3, 2026

    Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer, Escape, Lincoln Aviator, and Lincoln Corsair vehicles. The windshield wiper motor may fail and prevent the windshield wipers from operating properly.

    Windshield wipers that fail to operate properly can reduce visibility, increasing the risk of a crash.

    Dealers will inspect and replace the front wiper motors as necessary, free of charge. Interim letters, notifying owners of the safety risk, were mailed April 2, 2026. Additional letters will be sent once the final remedy is available, anticipated in October 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S14. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on March 4, 2026.

    Campaign 26V117000 on NHTSA.gov

  6. Equipment, electrical, engine block heaterOct 10, 2025

    Ford Motor Company (Ford) is recalling certain 2016-2019 Lincoln MKC, 2016-2023 Explorer, 2019-2020 Fusion, 2019-2024 Ranger, 2020-2022 Lincoln Corsair, Escape, 2021-2024 Bronco, Bronco Sport, and 2022-2024 Maverick vehicles. The engine block heater may crack and develop a coolant leak, causing it to short circuit when the block heater is plugged in.

    An electrical short circuit can increase the risk of a fire.

    Owners are advised not to plug in their block heater until the vehicle is remedied. Dealers will replace the block heater, free of charge. Owners will also have a alternative option to replace engine block heater element with a threaded blanking plug, and remove the block heater electrical cord. Interim letters, notifying owners of the safety risk, were mailed December 3, 2025. Additional letters will be sent once the final remedy is available, anticipated September 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25SA4. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on October 15, 2025.

    Campaign 25V685000 on NHTSA.gov

  7. Fuel system, gasoline, delivery, fuel pumpJul 7, 2025

    Ford Motor Company (Ford) is recalling certain 2021-2023 Bronco, Explorer, Lincoln Aviator, F-250 SD, F-350 SD, F-450 SD, F-550 SD, 2021-2022 Lincoln Navigator, Mustang, F-150, and 2022 Expedition vehicles. The low-pressure fuel pump may fail, which can result in an engine stall while driving.

    An engine stall increases the risk of a crash.

    Dealers will replace the low pressure fuel pump on super duty vehicles and update the powertrain control module (PCM) software on all other affected vehicles, free of charge. Owner notification letters were mailed July 27, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S75.

    Campaign 25V455000 on NHTSA.gov

  8. Back over prevention, softwareJun 27, 2025

    Ford Motor Company (Ford) is recalling certain 2018-2022 Transit Connect, 2019-2020 MKZ, MKX, Edge, Continental, F-150, Nautilus, Fusion, 2019-2023 Ranger, Mustang, 2020-2021 EcoSport, Expedition, Navigator, 2020-2022 Escape, F-250 SD, Corsair, 2020-2023 Aviator, Transit, 2020-2024 Explorer, 2021-2024 Bronco Sport, and 2022-2024 Maverick vehicles. A software error may cause the rearview camera to display a blank image, or the image may remain on the display after the backing event has ended.

    A rearview camera that displays a blank image can reduce the driver's view behind the vehicle. A rearview image that continues to be displayed after the vehicle is shifted out of reverse may distract the driver. Both of these situations can increase the risk of a crash.

    Dealers will update the rearview camera software, free of charge. Owner notification letters were mailed September 4, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S72.

    Campaign 25V442000 on NHTSA.gov

  9. Seats, mid/rear assemblyJun 13, 2025

    Ford Motor Company (Ford) is recalling certain 2020-2025 Aviator, and Explorer vehicles. The switch for the easy-entry second-row outer seats may bind or stick, resulting in the seats unlatching, folding, or sliding unexpectedly while driving.

    A seat that moves unexpectedly may not properly restrain an occupant during a crash, increasing their risk of injury.

    Dealers will inspect the second-row seat switch, and replace the bezel around the switch as necessary, free of charge. Owner notification letters were mailed August 7, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S67.

    Campaign 25V393000 on NHTSA.gov

  10. Power train, driveline, driveshaftMar 14, 2025

    Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles previously repaired incorrectly under recall numbers 23V-199 or 22V-255. The rear axle horizontal mounting bolt may fracture and cause the driveshaft to disconnect.

    A disconnected driveshaft can result in vehicle rollaway when the vehicle is placed in park without the parking brake applied. A disconnected driveshaft can also result in a loss of drive power. Either of these scenarios can increase the risk of a crash.

    Dealers will update the powertrain control module (PCM) software, free of charge. Owner notification letters were mailed April 25, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S22.

    Campaign 25V166000 on NHTSA.gov

  11. Back over prevention, softwareMar 14, 2025

    Ford Motor Company (Ford) is recalling certain 2020-2023 Explorer, Lincoln Aviator, and 2020-2022 Lincoln Corsair vehicles previously repaired incorrectly under recall number 23V-342. The video output may fail, preventing the rearview camera image from displaying.

    Loss of the rearview camera image can reduce the driver's rear visibility, increasing the risk of a crash.

    Dealers will update the Image Processing Module software, free of charge. Owner notification letters were mailed April 25, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S27.

    Campaign 25V159000 on NHTSA.gov

  12. Seat beltsFeb 14, 2025

    Ford Motor Company (Ford) is recalling certain 2020-2021 Explorer and Aviator vehicles. The seat belt buckle anchor bolts at one or more seating positions may be improperly secured. Additionally, vehicles may have an improperly secured seat belt retractor anchor bolt and/or seat belt anchor bolt at the second-row center seating position, if equipped.

    A loose seat belt or seat belt buckle may not properly restrain an occupant during a crash, increasing the risk of injury.

    Dealers will inspect seat belt buckle anchor bolts in all seating positions. Additionally, dealers will inspect the seat belt retractor anchor bolt and seat belt anchor bolt at the second-row center seating position, if equipped. If loose anchor bolts are found, the affected seat components will be replaced. Repairs will be performed free of charge. Owner notification letters were mailed on June 5, 2025. Owners may contact Ford customer service at 866-436-7332. Ford's number for this recall is 25S09.

    Campaign 25V093000 on NHTSA.gov

  13. Equipment, other, labelsNov 8, 2024

    Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."

    Without a label that shows the proper restraint usage guidelines, the occupants may have an increased risk of injury in the event of a crash.

    Ford will mail owners the warning labels, free of charge. Owner notification letters were mailed December 19, 2024. Owners may call Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C39.

    Campaign 24V852000 on NHTSA.gov

  14. Engine and engine cooling, engine, hard parts internal/mechanicalAug 23, 2024

    Ford Motor Company (Ford) is recalling certain 2021-2022 Bronco, F-150, Edge, Explorer, Lincoln Nautilus, and Lincoln Aviator vehicles equipped with either a 2.7L or 3.0L Nano EcoBoost engine. The engine intake valves may break while driving, which can result in engine failure and a loss of drive power.

    A loss of drive power increases the risk of a crash.

    Dealers will perform an engine cycle test and replace the engine as necessary, free of charge. Owner notification letters were mailed July 3, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S55.

    Campaign 24V635000 on NHTSA.gov

  15. EngineAug 10, 2024

    Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles equipped with the Police Interceptor Utility Package. In the event of an engine failure, engine oil and fuel vapor may be released into the engine compartment and accumulate near ignition sources such as hot engine or exhaust components, possibly resulting in an engine compartment fire.

    An engine compartment fire increases the risk of injury.

    Owners are advised to park and shut off the engine as promptly as possible upon hearing unexpected engine noises, or after experiencing an unexpected engine power reduction, or seeing smoke from the engine compartment. Dealers will update the Powertrain Control Module (PCM) software. In addition, dealers will inspect for connecting rod bearing failure and if necessary, replace the engine long block. All inspections and repairs will be performed free of charge. Owner notification letters were mailed August 15, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S52.

    Campaign 24V598000 on NHTSA.gov

  16. Power train, driveline, driveshaftOct 6, 2023

    Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles. The rear axle horizontal mounting bolt may fracture and cause the driveshaft to disconnect.

    A disconnected driveshaft can result in a loss of drive power or a vehicle rollaway if the parking brake is not applied. Either of these scenarios can increase the risk of a crash.

    Dealers will replace the subframe bushing and rear axle bolt. They will also inspect the rear axle cover for damage near the bolt hole location and replace with a new cover if any damage is found. Repairs will be performed free of charge. Owner notification letters were mailed January 19, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S55.

    Campaign 23V675000 on NHTSA.gov

  17. Electrical system, propulsion system, traction batterySep 8, 2023

    Ford Motor Company (Ford) is recalling certain 2020-2022 Lincoln Aviator and Ford Explorer vehicles equipped with 3.0L PHEV engines. A manufacturing defect in one or more of the high voltage battery cells may result in an internal short circuit and battery failure.

    Battery failure can cause a loss of drive power, increasing the risk of a crash. Battery failure can also increase the risk of a fire.

    Dealers will perform a Battery Energy Control Module (BECM) diagnostic test and replace the high voltage battery pack, as necessary, free of charge. Owner notification letters were mailed on April 8, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford Motor Company's number for this recall is 23S53.

    Campaign 23V626000 on NHTSA.gov

  18. Back over prevention, sensing system, cameraMay 12, 2023

    Ford Motor Company (Ford) is recalling certain 2020-2023 Explorer, Lincoln Aviator, and 2020-2022 Lincoln Corsair vehicles equipped with a 360-degree camera. The video output may fail, preventing the rearview camera image from displaying.

    Loss of the rearview camera image can reduce the driver's rear visibility, increasing the risk of a crash.

    Dealers will replace the 360-degree camera, free of charge. Owner notification letters were mailed November 10, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S23. This recall expands and replaces NHTSA recall number 23V-022. Vehicles previously repaired under 23V-022 will need to have the new remedy performed.

    Campaign 23V342000 on NHTSA.gov

  19. Back over prevention, display functionApr 28, 2023

    Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer Police Interceptor Utility vehicles equipped with a 12.1-inch Integrated Computer Screen (ICS). When the Display On/Off Button is used to turn the display to "Off" prior to placing the vehicle in reverse, the backup camera rearview image will not appear on the display. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."

    A rearview camera that does not display an image can reduce the driver's rear view, increasing the risk of a crash or injury.

    Dealers will update the ICS software, free of charge. Owner notification letters were mailed July 27, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23C14.

    Campaign 23V305000 on NHTSA.gov

  20. Power train, automatic transmission, control module (tcm/pcm/tecm)Mar 24, 2023

    Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles equipped with a 2.3L RWD, 3.3L GAS, 3.3L FHEV, or 3.0L ST powertrain. The previous powertrain control module (PCM) update completed under recall 22V-255 did not include the automatic electronic parking brake feature when the vehicle is shifted to park, as intended. In addition, the rear axle horizontal mounting bolt may fracture and cause the driveshaft to disconnect.

    Without the electronic parking brake applied, the vehicle could rollaway if the driveshaft disconnects. A disconnected driveshaft can also result in a loss of drive power. Either of these scenarios can increase the risk of a crash.

    Dealers will update the PCM software, free of charge. Owner notification letters were mailed on May 31, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S16.

    Campaign 23V199000 on NHTSA.gov

  21. Power train, automatic transmission, control module (tcm/pcm/tecm)Feb 10, 2023

    Ford Motor Company (Ford) is recalling certain 2020-2022 Explorer vehicles equipped with a 2.3L engine and 10R60 automatic transmission. An unintentional powertrain control module (PCM) reset may occur while the vehicle is in motion and result in park system damage.

    A park system that is damaged may not shift into "PARK," resulting in a vehicle rollaway and increasing the risk of injury or crash.

    Dealers will inspect the park system for damage and repair as necessary, free of charge. Owner notification letters were mailed March 28, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S05.

    Campaign 23V069000 on NHTSA.gov

  22. Back over prevention, sensing system, cameraJan 23, 2023

    Ford Motor Company (Ford) is recalling certain 2020-2023 Explorer, Lincoln Aviator, and 2020-2022 Lincoln Corsair vehicles equipped with a 360-degree camera. The video output may fail, preventing the rearview camera image from displaying.

    Loss of the rearview camera image can reduce the driver's rear visibility, increasing the risk of a crash.

    Dealers will update the image processing module (IPMB) software, free of charge. Interim owner notification letters informing owners of the safety risk were mailed April 25, 2023. Owner notification letters were mailed February 13, 2023. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 23S02. This recall expands and replaces NHTSA recall number 21V-735. Vehicles previously repaired under 21V-735 will need to have the new remedy performed.

    Campaign 23V022000 on NHTSA.gov

  23. Suspension, rearNov 10, 2021

    Ford Motor Company (Ford) is recalling certain 2021 Explorer and Lincoln Aviator vehicles. Incorrect rear suspension module components may have been installed due to a labeling error.

    A rear suspension module with incorrect components may affect vehicle handling, ride height, and braking characteristics, increasing the risk of a crash.

    Dealers will inspect the rear suspension module, and replace any incorrect parts, as necessary, free of charge. Owner notification letters were mailed December 3, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S47.

    Campaign 21V870000 on NHTSA.gov

  24. Back over prevention, softwareSep 22, 2021

    Ford Motor Company (Ford) is recalling certain 2020-2021 Explorer, Lincoln Corsair, and Lincoln Aviator vehicles equipped with 360-degree cameras. The video output may fail, preventing the rearview camera image from displaying.

    A rearview camera that does not display an image reduces the driver's rear view, increasing the risk of a crash.

    Dealers will update the Image Processing Module (IPMB) software, free of charge. Owner notification letters were mailed November 16, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S44.

    Campaign 21V735000 on NHTSA.gov

  25. Air bags, side/window, curtainAug 23, 2021

    Ford Motor Company (Ford) is recalling certain 2021 Explorer and Lincoln Aviator vehicles. The side air bag attachment weld studs could detach during the deployment of the side air bag, resulting in an improper deployment. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard 214, "Side Impact Protection".

    Improper deployment of a side air bag increases the risk of injury during a crash.

    Dealers will replace the side air bag assemblies, free of charge. Owner notification letters were mailed September 10, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21C19.

    Campaign 21V652000 on NHTSA.gov

  26. EngineDec 17, 2020

    Ford Motor Company (Ford) is recalling certain 2020-2021 Explorer and Lincoln Aviator vehicles. The right hand motor mount fasteners may have been incorrectly tightened, and may loosen over time.

    With a loose motor mount, motor vibration may cause the axle to disconnect from the engine and could result in loss of power, increasing the risk of a crash.

    Ford will notify owners, and dealers will remove and replace the right hand motor mount fasteners, free of charge. The recall began February 3, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S72.

    Campaign 20V788000 on NHTSA.gov

Representative owner complaints

429 reports, newest first.

  1. Power train, Mar 31, 2025

    The contact owns a 2021 Ford Explorer. The contact stated while driving at an undisclosed speed, the transmission unexpectedly downshifted. There was no warning light illuminated. The vehicle was able to restart. The dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The approximate failure mileage was 72,000.

  2. Power train, Mar 28, 2025

    The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train); however, the part to do the recall repair was not yet available. The contact stated that the check engine warning light was illuminated. The local dealer was contacted. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the failure. The failure mileage was approximately 27,000. Parts distribution disconnect.

  3. Suspension, Power train, Mar 25, 2025

    the rear axle bolt fractured while driving causing damage to the differential, axles, and mounting bushing. the problem has been confirmed by Baytown Ford Dealership service dept. located at 4110 I-10, Baytown, TX 77521. it has been inspected by the Service Dept at Baytown Ford. located at 4110 I-10, Baytown, TX 77521 no prior symptoms or warnings.

  4. Engine, Mar 25, 2025

    We were driving the vehicle when we experienced a sudden loss of power and acceleration. We also noticed odors of gas. We took it to a Ford authorized dealership and they said it was due to antifreeze in the oil from what they said was a leaking water pump. They recommended a new engine due to the difficulty of changing the internal water pump and the fact it leaked antifreeze into the engine oil, possibly damaging the engine itself. This was the explanation for the fault codes, random gas odors, and loss of power. It was explained this was normal when the sensors detect something wrong with the oil in the engine. Estimated cost provided by the dealership was $11,000 to replace the engine.

  5. Other or unspecified, Mar 24, 2025

    When vehicle is in reverse, the car still moves forward. Dealership said there is no fix. I was almost hit the other day because I couldn’t reverse quick enough.

  6. Other or unspecified, Mar 24, 2025

    Car has a delay when going into reverse & will move forward while in reverse then jerks into reverse. Also has a delay in going into drive from reverse. Not safe to back out into the road or doing a 3 point turn because of the delays. It happens all the time so the incident happens every day for me.

  7. Electrical system, Engine, Mar 21, 2025

    The contact owns a 2021 Ford Explorer. The contact stated that while at a stop sign, the vehicle lost automotive power and failed to restart. No warning lights were illuminated. The vehicle was taken to a local dealer, where it was diagnosed; however, the cause of the failure was undetermined. The vehicle was not repaired. The contact stated that several unknown warning lights were illuminated. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 74,000.

  8. Other or unspecified, Mar 10, 2025

    Sunshade cover for sunroof malfunctioned and it hangs down causing a visibility issue as it obstructs the view from the rear view mirror. After doing a search on Reddit and the Ford forum, it seems to be a common issue. My vehicle only has 35,000 miles on it and this should not be happening.

  9. Engine, Mar 7, 2025

    I had complete engine failure on my 2021 115,000 mi Ford Explorer ST. The truck was only 3 years old. I heard a knocking noise and pulled over. Throughout the summer smoke had been coming out of the exhaust pipe every time I turned on the car before work. There was a cloud of smoke. A week before the engine failure I had the vehicle in the ford shop. They said everything was fine. I towed the vehicle to Currie Ford in Frankfort and they stated that there was catastrophic engine failure. Nothing could be done but I needed to put a new $12,000 engine in a $63,000 car. They said the warranty did not cover nor do I have any recourse. The safety of my family was placed at risk., I was travelling with my family, my wife, son, daughter, nephew who is [XXX] old and niece who is [XXX] . It left us stranded. There were no warnings. The dealership inspected the car a week before and said it was good to go. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

  10. Other or unspecified, Feb 17, 2025

    I purchased my Explorer used last March. The window switches, on driver and passenger sides (front seats and rear seats) have the black metal pieces peeling off the switch. Metal pieces are sharp and I continue to cut my fingers on them. The dealer shows the recall did not affect my car, yet they are all in need of replacement. My vehicle has faulty window switches and I am asking Ford to replace them under recall or warranty.

  11. Visibility/wiper, Feb 16, 2025

    The system/component that failed is the panoramic moon roof retractable shade. This is an electronic retractable fabric shade on the inside of the car that covers the moon roof glass. The tracks that hold the shade taught and in place have failed, this is a major safety concern due to the sagging fabric blocking the view of the rearview mirror and side windows. This impairs visual awareness of surrounding vehicles, obstructions, and approaching emergency vehicles from behind. This is a known common issue with this make and model vehicles as read about on multiple forums and social media sites. There were/are no sort of warning lamps as this is a mechanical track with no sensors. Ford has not issued any sort of safety recall thus far.

  12. Engine and engine cooling, Feb 14, 2025

    The contact owns a 2021 Ford Explorer. The contact stated that while driving approximately 40 MPH, the vehicle lost automotive power. The contact stated that there was an abnormal shaking and vibrating coming from the engine compartment. The vehicle was taken to a nearby mechanic to be diagnosed. The contact was informed that cylinders #3 and #4 had lost compression, and the engine needed to be replaced. The vehicle was not yet repaired. The manufacturer and local dealer were notified of the failure, but no assistance was offered. The contact was informed that the VIN was not included in NHTSA Campaign Number: 24V598000 (ENGINE). The contact stated that the vehicle had experienced the failure listed in the recall. The failure mileage was 105,000.

  13. Structure, Feb 4, 2025

    I was backing out of my driveway and a whoosh of water came pouring into my trunk from my roof of my car. When I took it to the Ford dealership they took the headliner down and found that the drains for my sunroof were clogged and caused the leak. They found that the headliner had mold growing on it. This is currently not a recall issue yet but I believe it should be or should be considered a default from Ford, (my warranty expired a couple months earlier). After speaking with the maintenance manager at Ford, I have been informed that it is not uncommon that the sunroof drains get clogged and this is something that should be checked or cleaned out periodically. With that being said- my 3 year old vehicle has only been maintained at a Ford dealership during its life. I go every 3-4 months and this has never been checked or cleaned out. My vehicle has been at the dealership for 3 months now because the parts are on back order. When I spoke with the dealership on 12/18 I was told there were 16 headliners on order, but when I checked back in January (a month later) there were 437 on order. This seems to be an issue with more and more of these vehicles. This is a dangerous situation because I do not know how long the mold has been growing in my vehicle and could cause health issues with me or my kids.

  14. Power train, Engine, Jan 27, 2025

    The contact owns a 2021 Ford Explorer. The contact stated that while driving 80 MPH, the power train warning light illuminated, and the vehicle stalled. The contact was able to exit the highway and the contact was able to pull over to the side of the road. The contact stated that upon turning off and restarting the vehicle, the vehicle operated as needed. The contact stated that the failure had been recurring while driving. The vehicle was taken to Express Care Automotive, where it was diagnosed that a valve in the engine had failed. The mechanic informed the contact that the engine needed to be taken apart for additional diagnostic testing. The mechanic informed the contact that the failure could be related to Ford Campaign Number: 24S55. The vehicle was not repaired. The dealer was not notified of the failure. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 80,000.

  15. Other or unspecified, Jan 23, 2025

    Fuel Sloshing When vehicle accelerates, brakes, or turns, the fuel moves within the tank, creating waves and sloshing. This can be heard as well when you come to a stop and road noise is less. You can also feel the sloshing on your foot under the driver's side. Excessive fuel sloshing can lead to instability, affecting the vehicle's center of gravity and causing handling issues, especially in extreme maneuvers. I've reported to dealership and Ford manufacturer but they say this is normal operation of vehicle.

  16. Power train, Jan 17, 2025

    Hard shifting

  17. Steering, Suspension, Other or unspecified, Jan 13, 2025

    Queja por reparación defectuosa de recall en mi Ford Explorer Estimados Señores: Por medio de la presente, me dirijo a ustedes para expresar mi profunda insatisfacción con el servicio recibido en su concesionario relacionado con un problema de recall en mi Ford Explorer [indicar modelo y año del vehículo], cuya reparación, realizada bajo su supervisión, no ha sido adecuada. En los primeros meses de 2024, llevé mi vehículo a sus instalaciones debido a un recall emitido por Ford, relacionado con un sonido de media frecuencia resonante (de tono profundo) que se manifiesta al conducir a baja velocidad sobre superficies irregulares. Según se me informó, este problema fue causado por un defecto en una pieza, la cual supuestamente fue reemplazada en su momento. Sin embargo, después de meses de lidiar con el inconveniente inicial y tras un extenso tiempo de espera, el problema parecía haberse solucionado temporalmente. Desafortunadamente, en noviembre de 2024, el problema ha reaparecido exactamente con las mismas características, lo que me lleva a sospechar que no se realizó un reemplazo adecuado de la pieza defectuosa, sino únicamente un ajuste superficial. Al comunicarme nuevamente con su concesionario, se me ha informado que no pueden hacer nada más porque el supuesto reemplazo ya se realizó. Este tipo de respuesta es inaceptable, considerando que: 1.El problema persiste y claramente no fue solucionado de manera definitiva. 2.El recall original fue emitido para garantizar la seguridad y funcionalidad del vehículo, lo cual no se está cumpliendo. 3.Como cliente, esperaba un servicio honesto y de calidad, especialmente tratándose de un problema cubierto por un recall oficial. Solicito formalmente que este caso sea reabierto y revisado nuevamente, ya que mi confianza en la calidad de los servicios proporcionados se ha visto seriamente afectada. Espero que Ford y su concesionario asuman la responsabilidad correspondiente y brinden una solución definitiva al problema

  18. Visibility, Jan 6, 2025

    The contact owns a 2021 Ford Explorer. The contact stated that while driving 55 MPH, the contact heard an abnormal sound, and the tempered stationary sunroof glass shattered without impact. The local dealer was contacted; however, the vehicle was not diagnosed or repaired due to the cost. The manufacturer was not made aware of the failure. The failure mileage was approximately 38,000.

  19. Power train, Engine, Jan 2, 2025

    When driving or on neutral the vehicle shakes between 1000rpm-1500rpm. During driving or stationary you can feel the vehicle vibrating when in that rpm range. Under load the car does feel a bit hesitant and tampers acceleration. They're is a TSB 22-2377 which may be related to this issue as well.

  20. Suspension, Other or unspecified, Dec 28, 2024

    Recently brought my 2021 Ford Explorer with 100,000 miles in for what I thought was a wheel bearing issue. The mechanic reports the entire rear end is gone and needs to be replaced. I’ve owned at least 4 Explorers all driven well over 170,000 without ever having this issue. This car also spent the first 3/4 months I owned it at the Ford garage getting the electrical replaced and “brains”. The crash alert system malfunctioned as did the locking system.

  21. Other or unspecified, Dec 25, 2024

    The class three hitch receiver is well above an acceptable tolerance causing the hitch to move within the receiver and cause damage to the receiver. This abundance of "play" in the receiver was duplicated with a brand new hitch as well. My safety as well as others was put at risk through the risk of excessive torque being applied to the hitch/receiver through it's overly large size potentially causing it to break. This problem has not been reproduced or confirmed by a dealer nor been inspected. The part has not failed, but is likely to fail through continued use. ***Plastic deformation has occurred within the hitch receiver because of its excessive size.

  22. Power train, Dec 9, 2024

    While driving on the freeway, the customer experienced a power train failure, which resulted in the vehicle stopping. Though the vehicle was able to continue driving, it would unpredictably jump gears and eventually became immobile. The "service engine" wrench light first appeared on [XXX], signaling the issue. The vehicle was inspected by Curt Service in Oak Park, Michigan, and no additional codes were identified beyond the service engine wrench light. The power train system is available for inspection upon request. This situation posed a safety risk to the driver and others on the road, as the vehicle's sudden stop and gear issues could have led to an accident. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)

  23. Electrical system, Dec 6, 2024

    The contact owns a 2021 Ford Explorer. The contact stated that while his wife was driving and was at a traffic light, the light turned green and the accelerator pedal was depressed; however, the vehicle stalled. The contact stated that there was no warning light illuminated. The contact stated that the instrument cluster was dark, and the vehicle failed to restart. The contact stated that his wife waited for approximately 15 minutes in the middle of the road. The contact’s wife was able to restart the vehicle and drove a local dealer. The vehicle had experienced the failure in November 2024 and the same dealer replaced the battery and replaced all four tires. The contact stated that the vehicle was diagnosed, and the dealer determined that the 12-Volt battery needed to be replaced. The vehicle was not repaired. The manufacturer was informed of the failure. The failure mileage was approximately 30,000.

  24. Fuel system, Gasoline, Dec 3, 2024

    The contact owns a 2021 Ford Explorer. The contact stated that after parking the vehicle, there was an abnormal fuel odor inside and outside the vehicle. The vehicle was taken to the local dealer who diagnosed that the fuel hoses had ruptured due to the hoses making contact and rubbing together. The contact was informed that the fuel hoses needed to be replaced. The vehicle was not yet repaired. The manufacturer was notified of the failure but offered no assistance. The contact was informed that the VIN was not included in the NHTSA Campaign Number: 19V859000 (FUEL SYSTEM, GASOLINE). The contact indicated that the vehicle had experienced the failure listed in the recall. The failure mileage was 44,000.

  25. Power train, Dec 2, 2024

    The contact owns a 2021 Ford Explorer. The contact received notification of NHTSA Campaign Number: 23V675000 (Power Train); however, the part to do the recall repair was unavailable. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The manufacturer was not made aware of the issue. The contact had not experienced a failure. Parts distribution disconnect.