2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints: power train
85 reports, newest first. Show all
Power train, Nov 13, 2007
VEHICLE TRANSMISSION FAILED AT 75,000- WE HAD TAKEN THE VEHICLE IN 2 SEPARATE OCCASIONS THE FIRST YEAR OF OWNERSHIP CONCERNING THE TRANSMISSION BUT WAS ADVISED NOTHING WRONG. *TR
Power train, Nov 1, 2007
BEGINNING OF 2006, I PURCHASED MY USED 2002 FORD EXPLORER. AROUND 70,000 MILES, ABOUT 9 MONTHS LATER, THE ROARING NOISE IN THE REAR WAS UNBEARABLE. I PUT ALL NEW TIRES,I PUT ALL NEW BRAKES THINKING THIS WAS CAUSING THE NOISE. FINALLY I WENT ONLINE TO FIND THE MANY, MANY COMPLAINTS ABOUT THE REAR END NOISE. I CALLED FORD CUSTOMER SERVICE AND THEY SAID THERE WAS NO RECALLS, EVEN THOUGH THERE ARE MANY COMPLAINTS ON THIS ISSUE, BECAUSE IT IS NOT CONSIDERED A SAFETY ISSUE. THEY SUGGESTED I HAVE IT DIAGNOSED AT A FORD DEALERSHIP. ON 10/20/07, I HAD THIS DIAGNOSIS DONE, AND WAS TOLD IT WAS THE REAR AXLE DIFFERENTIAL AND WAS ADVISED NOT TO DRIVE, OR DRIVE AS LITTLE AS POSSIBLE BECAUSE IT COULD CEASE UP WHILE DRIVING, AND CAN BE A SAFTEY ISSUE IF UNIT FAILS. THE COST OF THIS REPAIR, PARTS AND LABOR IS ABOUT $1200. IS FORD WAITING FOR THIS TO CEASE UP, CAUSING INJURIES OR DEATHS BEFORE THEY DEEM IT A SAFTEY ISSUE, AND RECALL THESE VEHICLES FOR REPAIR. I CANNOT AFFORD TO REPAIR MY VEHICLE AT THIS TIME AND NEED MY VEHICLE. *TR
Power train, Oct 28, 2007
TRANSMISSION TAKES 3-5 SECONDS TO GO INTO REVERSE THIS IN ITS SELF DANGEROUS WHEN NEEDING A QUICK REVERSE. THE MAIN REASON FOR A COMPLAINT IN TRANSMISSION NEEDING TO BE REBUILT AFTER ONLY 45,000 I DON'T TOW ANYTHING AND AM A GOOD DRIVER I KNOW OTHERS WITH SAME VEHICLE SAME PROBLEM TAKE NOTE UHAUL WILL NOT RENT TO EXPLORER OWNERS BECAUSE OF THE PROBLEMS WITH THIS TRANSMISSION (CALL UHAUL AND FIND THIS OUT). *TR
Power train, Oct 23, 2007
WHILE ATTEMPTING TO SHIFT FROM REVERSE TO DRIVE, THE GEAR SHIFTER ON THE COLUMN BROKE IN 1/2 WHILE PASSING INTO THE NUETRAL POSITION. BROKEN PIECE IN POSSESSION. TRUCK WAS THEN STUCK IN NUETRAL WITH SHIFTER HANGING BY A WIRE. FOUND 2ND 2002 EXPLORER AT DEALER # 2 WITH GEAR SHIFTER BREAKING IN 1/2. *TR
Power train, Oct 6, 2007
I BOUGHT A USED 2002 FORD ESCAPE 2 MONTHS AGO AND IT WAS CARFAXED AND ALL AND NOTHING WAS WRONG. THREE WEEKS AGO THE ENGINE WOULD STALL OUT WHEN I STARTED THE VEHICLE OR WHEN I WAS DRIVING, I THOUGHT IT WAS BAD GAS, SO I FIXED IT. THEN IT HAPPENED AGAIN AND I THOUIGHT IT WAS THE BATTERY, SO I FIXED IT. I WAS FRUSTRATED AND WHEN IT HAPPENED AGAIN ON OCT. 3RD, 2007 IN THE MIDDLE OF A 7 LANE HIGHWAY. I WAS SCARED AND UPSET, AND I ENDED UP TAKING IT IN AGAIN! WE FOUND OUT THAT THERE IS A RECALL ON 2002 FORD ESCAPES WITH 3.0L V6 ENGINES FOR THE PCM ON DECELERATIONS BELOW 40 MPH BECAUSE OF FUEL-AIR MIXTURES BEING SENT TO THE ENGINE. IT WAS ISSUED IN APRIL OF 2004. I CALLED FORD MOTOR COMPANY, MY DEALER THAT I BOUGHT THE VEHICLE FROM, AND ANOTHER DEALER CLOSE TO ME; THEY ALL SAID THAT THERE WERE NO RECALLS ON MY ESCAPE. I LOOKED IT UP MYSELF AND THEY WERE CORRECT, BUT IF THIS RECALL WAS ALREADY FIXED THEN IT WAS OBVIOUSLY NOT FIXED CORRECTLY BECAUSE THE EXACT DEFINIATION OF THE RECALL IS WHAT IS HAPPENING WITH MY ESCAPE. MY COMPLAINT IS THAT I THINK FORD NEEDS TO ACKNOWLEDGE MY EXCEPTION AND KNOW THAT THIS IS NOT BECAUSE THE ENGINE NEEDS TO "RE-PROGRAM" ITSELF FOR A FEW WEEKS. IT IS A RECALL AND I THINK IT NEEDS TO BE FIXED FOR FREE, LIKE IT IS SUPPOSED TO BE. I DON'T LIKE TO BE IN THE MIDDLE OF A 7 LANE HIGHWAY AND LOOSE CONTROL OF MY STEERING AND EVERYTHING WITHIN MY CAR. *JB
Power train, Oct 3, 2007
PULLED 2002 FORD EXPLORER INTO COVERED SPACE AT APARTMENT COMPLEX AND PROCEEDED TO PUT THE CAR INTO PARK. WHILE ATTEMPTING TO PUT THE CAR INTO THE PARK THE GEAR SHIFT BROKE OFF FROM THE STEERING COLUMN. I COULD NOT BELIEVE WHAT HAD JUST HAPPENED. EXCESSIVE FORCE WAS NOT USED AND NEVER IN MY WILDEST DREAMS DID I EVER IMAGINE THIS TYPE OF FAILURE ON A CAR. LATER I RESEARCHED THE PROBLEM ON THE INTERNET AND FOUND THAT THIS IS A COMMON PROBLEM WITH THE 2002 FORD EXPLORER. I CAN'T START THE CAR SINCE IT IS NOT IN PARK OR NEUTRAL. HAD TO HAVE THE CAR TOWED AND ACCORDING TO THE INTERNET THE REPLACEMENT PART IS BACK ORDERED UNTIL MID NOVEMBER. SO, FORD IS OK WITH HAVING A PRODUCT ON THE ROAD THAT I CANNOT DRIVE FOR 1.5 MONTHS BECAUSE OF A BAD PART? IT APPEARS THE BAD PART IS MADE OF ALUMINUM WHICH IS SHOCKING. WILL HAVE TO GET A RENTAL FOR THE ENTIRE TIME I AM WITHOUT THE CAR. THIS KIND OF FAILURE IS UNACCEPTABLE AND THERE SHOULD BE A RECALL ON THIS PROBLEM. *TR
Power train, Sep 14, 2007
SPIDER GEARS IN DIFFERENTIAL BLEW OUT FOR 2ND TIME ON THIS TRUCK WHICH IS A 2002 F-150 4X4 WITH A 3.55 DIFF. THE FIRST TIME WAS AT AROUND 45K MI.AND THIS TIME AT 83.5K MILES. THIS TRUCK WAS NEVER OVERLOADED AND NEVER PULLED A TRAILER. MUST BE SOMETHING WRONG WITH FORD REAR. AFTER THIS REPAIR,I AM DONE WITH FORD!! *TR
Power train, Aug 25, 2007
UNSAFE TRANSMISSION FORD CAN T FIX IT LOCKED TRANSMISSION UP AND I SHOWED UP AT DEALER WITH WHITE SMOKE CLOUD BEHIND THE CAR FORD STILL INSISTS NOTHING WRONG. *TR
Power train, Jun 26, 2007
WE HAVE A FORD F150 BOSS TRUCK (2002) THAT HAS ONLY 30,000 MILES ON IT. THE TRANSMISSION WENT OUT YESTERDAY. THE TRUCK HAS ABSOLUTELY NOT HAD A HARD LIFE. WE TAKE VERY GOOD CARE OF OUR VEHICLES. *AK
Suspension, Power train, Mar 23, 2007
75400 MILES. NOISE FROM REAR END BECOMING MORE NOTICEABLE. ALSO, THE TRANSMISSION SUDDENLY WON'T SHIFT FROM 2ND TO 3RD. DEALER DIAGNOSED THE REAR END PROBLEM AS BEARINGS NEEDED TO BE REPLACED AND PROBABLY THE REAR HUBS WERE BAD. THE TRANSMISSION WAS BAD, AND NEEDED TO BE REPLACED. FORD DEALER SERVICE ADVISED ME TO CONTACT FORD 800 NUMBER, AND OPERATOR AFTER PUTTING ME ON HOLD AND TALKING TO THE DEALER TURNED THE PROBLEM OVER TO THE NEXT LEVEL OF CUSTOMER CAR BECAUSE HER LIMIT OF $500 WOULD NOT BEGIN TO COVER THE REPAIRS. FORD COSTUMER CARE CALLED ME AND AFTER LETTING ME TELL MY STORY SAID THERE WAS NO PROGRAM DOLLARS AVAILABLE FOR ASSISTING IN FIXING EITHER PROBLEM, EVEN THOUGH THE REAR END PROBLEM WAS DIRECTLY RELATED TO THE PREVIOUS VISIT AT 74,400 MILES PER THE DEALERS RECOMMENDATION. ALSO INFORMED ME THAT NOT EVEN THE $500 WAS AVAILABLE ,AND THE OPERATOR HAD NO RIGHT TO OFFER THAT AMOUNT. TOOK THE CAR FROM THE DEALER AFTER PAYING $120, PLUS $100 CAR RENTAL THEY WOULD NOT COVE) SINCE THE MILEAGE WAS 400 OVER WARRANTY 75000 MILEAGE LIMIT TO DIAGNOSE A PROBLEM THEY FAILED TO CORRECTLY DIAGNOSE THE FIRST 2 TIMES. *AK
Power train, Mar 23, 2007
74400 MILES. NOISE COMING FROM REAR END AND FEELS LIKE THE BRAKES ARE DRAGGING WHEN SLOWING DOWN. THE NOISE WAS WORSE WHEN ENGAGING THE 4-WD HIGH. THE DEALER DIAGNOSED THE PROBLEM AS A BAD TRANSFER CASE ASSEMBLY. WAITED 2 DAYS BECAUSE THE FACTORY REPRESENTATIVE HAD TO APPROVE THE REPAIR. WAS TOLD THE MAIN SHAFT HAD CRACKED AND WAS ENGAGING THE 4-WD EVEN THOUGH IT DID NOT SHOW UP ON THE INSTRUMENT PANEL. AFTER PICKING UP THE VEHICLE IT SEEMED TO BE BETTER EVEN THOUGH NOT COMPLETELY GONE. MY MISTAKE FOR NOT RETURNING THE TRUCK BECAUSE IT STARTED TO GET WORSE AT 75400 , AND NOW THE FORD CUSTOM CARE CERTIFIED THE TRUCK AS A USED CAR COVERING DRIVE TRAIN UNTIL 75000 MILES, AND IT WOULD NOT AUTHORIZE ANY FURTHER WORK EVEN THOUGH THE PROBLEM STILL HAD THE SAME SYMPTOMS FROM 2 OTHER VISITS AT THE SAME DEALER. EVEN THOUGH THE SERVICE ADVISOR AT THE DEALERSHIP RECOMMEND THAT THE WORK BE DONE. *AK
Power train, Jan 24, 2007
IN NOVEMBER 2002, I PURCHASED A 2002 FORD F-150 EXTENDED CAB, WHICH WAS MADE IN CANADA 09/01. AFTER THE BREAK-IN PERIOD I NOTICED THAT AT SPEEDS OF 80-85 MPH THE VEHICLE WOULD WHINE , BUT I ASSUMED THAT WAS NORMAL BECAUSE AFTER 85 MPH THE WHINE WENT AWAY. AT ABOUT 89,000 MILES AND THE END OF THE WARRANTY, AT 35-50 MPH THE VEHICLE WOULD HAVE LOUD ROARING/WHINING NOISE FROM THE REAR END. TOOK VEHICLE TO DEALER FOR REPAIRS ON 10 JANUARY 2007,. THE DEALER REPLACED THE PINION GEAR AND ASSEMBLY AT A COST OF 1501.00 , AND THE DEALER SAID IT WAS FIXED. I DROVE THE VEHICLE LESS THAN 1,500 MILES AFTER THE REPAIR WAS MADE, THE VEHICLE STARTED DOING THE SAME THING AGAIN AT SPEEDS 40-50 MPH, BUT WITH AN ADDED TWIST THIS TIME, THE TRUCK WOULD WHINE EVEN WHEN I ACCELERATE. I PUT THE TRUCK BACK IN THE SHOP FOR THE SAME PROBLEM AGAIN ON 01/23/2007. THE TRUCK HAS A 3.55 REAR END. *JB
Power train, Jan 8, 2007
TRANSMISSION DROPS OUT OF GEAR AT 25 TO 30 MPH. TOOK TO DEALER, THEY SAY NO CODES SHOWN AND THEY NEED TO TAKE TRANSMISSION APART TO FIND PROBLEM. *JB
Power train, Sep 10, 2006
MANUAL CLUTCH MALFUNCTIONED INCLUDING REMAINING DISENGAGED (IN GEAR) WHILE PEDAL WAS DEPRESSED TO THE FLOOR. SLAVE CYLINDER FAILED AND LEAKED FLUID NECESSITATING REPLACEMENT. OCCURRED AT <45000 MILES AND IS IDENTICAL TO THE FAIL MECHANISM EXHIBITED ON NEIGHBORS 2001 F150 4.6 AT 39000 MILES. *JB
Fuel system, Gasoline, Power train, Aug 28, 2006
I OWN A 2002 FORD F-150 SUPERCREW 4X4 PICKUP WITH 5.4L V8 GAS ENGINE AND AOD AUTOMATIC TRANSMISSION. AT 48,500 MILES ON THE VEHICLE THE OD ON/OFF SWITCH WOULD NOT STAY ENGAGED AND WAS FLASHING INTERMITTENTLY I TOOK THE TRUCK TO A LOCAL TRANSMISSION SHOP WHO SHOWED ME METAL SHAVINGS IN THE TRANSMISSION PAN AND WAS TOLD THE TORQUE CONVERTER MUST BE REPLACED AND THE TRANSMISSION MUST BE REBUILT. I AGREED TO THE WORK BECAUSE I NEED A DEPENDABLE VEHICLE. I HAVE NEVER ABUSED THE TRUCK IN ANY WAY AND DO NOT HAUL ANY TYPE OF TRAILERS WITH THE VEHICLE. *NM
Power train, Jun 18, 2006
AT ABOUT 75K MILES, A VERY FAINT WHINE WAS COMING FROM THE BACK END OF THE VEHICLE, MAINLY AUDIBLE WITH ACCELERATION AND AT SPEEDS OF ABOUT 35 MPH. IT SLOWLY PROGRESSED, WE TOOK IT TO A LOCAL FORD DEALERSHIP AND WAS TOLD THAT THIS IS HAPPENING WITH MANY FORD 150'S WITH THIS YEAR, IT WAS A DEFECT IN THE PARTS (THE MATERIAL IT WAS MADE WITH). WE WERE TOLD TO CONTINUE TO DRIVE IT UNTIL NOISE WAS TOO LOUD. AT 92K MILES, IT WAS A PRETTY LOUD WHINE AT ALL SPEEDS EXCEPT ABOUT 70 MPH, AND THEN PROGRESSED TO A GRINDING NOISE. I JUST TOOK IT INTO THE DEALERSHIP, THEY SAID THE REAR DIFFERENTIAL, PINION AND CARRIAGE GEARS WERE "TORN UP". THEY FOUND A REPLACEMENT AND TOTAL COST IS $1800. AT THIS POINT FORD IS NOT FIXING PART, SINCE THERE IS NO EXTENDED WARRANTY, BUT THIS IS NOT A PART THAT SHOULD BE GOING OUT AT 90K MILES EITHER, AND WITH THE DEALERSHIP SAYING THIS IS HAPPENING OFTEN AND THERE WAS A DEFECT IN THE PART, FORD SHOULD BE RECALLING THIS, OR AT THE VERY LEAST PAYING FOR THE FIX WHEN IT STARTS TO GO BAD. *JB
Power train, Mar 25, 2006
I BROUGHT THE TRUCK ON JUNE 1, 2004. A FEW MONTHS AFTER I BROUGHT THE TRUCK IT STARTED GIVING ME PROBLEMS. I TRIED TALKING TO THE DEALERSHIP BUT THEY WERE NO HELP AT ALL. I HAVE TRIED TALKING TO THEM PLENTY OF TIMES. I HAVE TOOK MY TRUCK TO AN MECHANIC AN THEY TOLD ME IT WAS A TRANSMISSION PROBLEM . I DON'T KNOW WHAT TO DO THE DEALERSHIP IS NO HELP AT ALL. THEIR WARRANTY POLICY IS A FRAUD THEY DO NOT KEEP UP WITH IT. I AM TIRED OF THIS SITUATION. THAT'S THE REASON I WANT TO CANCEL THE PURCHASE OF THIS CAR. *JB
Power train, Feb 28, 2006, crash
2002 FORD F150. *NM
Power train, Vehicle speed control, Dec 14, 2005
2002 FORD F-150 TRAVELING WEST ON HIGHWAY 40 IN ARIZONA. RECALL NOTICE RECEIVED ON THE CRUISE CONTROL INITIAL FAILURE CRUISE CONTROL ON. ENGAGED MAINTAIN SPEED BUTTON VEHICLE STARTED ACCELERATING. PUNCHED ALL OF THE CRUISE CONTROL BUTTONS AND TAPPED THE BRAKES CRUISE CONTROL TURNED OFF. CONFIRMATION TURNED CRUISE CONTROL ON AND HIT MAINTAIN SPEED BUTTON. VEHICLE STARTED ACCELERATING AS BEFORE. HIT ALL OF THE CRUISE CONTROL BUTTONS AND TAPPED THE BRAKE. AT 85 MPH, I TURNED OFF THE IGNITION. IMMEDIATELY TURNED IGNITION ON. CRUISE CONTROL WAS ACTIVE, MOTOR RACED, BUT TRANSMISSION WAS IN NEUTRAL. SHIFTER WAS IN DRIVE. TURNED OFF IGNITION AGAIN AND CRUISED TO THE LEFT SIDE OF THE ROAD. STARTED VEHICLE AND PROCEEDED WITHOUT USING CRUISE CONTROL RECOMMENDATION TRANSMISSIONS SHOULD NOT SHIFT INTO NEUTRAL UNLESS THE OPERATOR PLACES THE SHIFT LEVER IN NEUTRAL. PREVIOUSLY OWNED FORDS FROM THE 60S, 70S, 80S, AND EARLY 90S DO NOT DISENGAGE THE TRANSMISSION WHEN THE KEY IS TURNED OFF. *JB
Engine and engine cooling, Power train, Dec 9, 2005
DT: THE CONTACT STATED WHILE DRIVING THE CLUTCH WOULD NOT DISENGAGE. HE TOOK THE VEHICLE TO A CERTIFIED REPAIR SHOP FOR DIAGNOSIS. THE ENGINE LOST A CYLINDER AND FLUID LEAKED OUT INTO THE ENGINE. THE VEHICLE IS BEING REPAIRED AT THE CONTACT'S EXPENSE. *AK
Power train, Nov 15, 2005
DT: CONTACT STATES HIS CAR ROLLED BACKWARDS AND HIT A MAN PINNING HIM BETWEEN TWO TRUCKS. THE CAR WAS LOCKED AND PARKED AT THE TIME. HE IMMEDIATELY GOT IN HIS VEHICLE AND STARTED IT AND PULLED THE CAR OFF OF THE MAN. HE REPORTS HAVING NO PROBLEMS OF THIS KIND PRIOR TO THIS INCIDENT OR SINCE THIS INCIDENT. *JB UPDATED 12/07/05/ *JB
Power train, Oct 24, 2005
SHUDDER IN DRIVETRAIN AT SLOW/IDLE SPEED. FORD DEALER REPLACED DRIVE SHAFT, AND TRANSFER CASE - DID NOT FIX PROBLEM. STILL DO NOT HAVE ANY ANSWERS OR FIXES. *NM
Power train, Sep 26, 2005
TRANSMISSION FAILURE AT APPROX 40,150 MILES. *JB
Power train, Sep 21, 2005
2002 EXPLORER REAR AXLE MAKES HOWLING\NOISES WHEN ACCELERATING. FORD WILL NOT REPAIR REAR AXLE. REAR AXLE NEEDS TO BE REPAIRED BY INDEPENDENT SHOP.
Power train, Sep 13, 2005
CONTINUOUS ROARING NOISE COMING FROM REAR OF OUR 2002 FORD EXPLORER. WAS DETERMINED THAT REAR DIFFERENTIAL WAS BAD. IF IT WOULD HAVE GONE OUT WHILE DRIVING, TRUCK COULD HAVE LOCKED UP. WAS TOLD BY SERVICE THAT WAS A BIG SAFETY CHANCE TO TAKE. OUT OF WARRANTY ON MILES. (BUT NOT ON 3 YEARS).SO IT COST US $1900 OUT OF POCKET TO REPAIR. HAVE ALSO BEEN TOLD FORD IS AWARE OF PROBLEM. *JB