2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints
955 reports, newest first.
Air bags, Aug 17, 2010, crash
A 2002 FORD F-150 STRUCK A 1996 CHEVY BLAZER IN THE RIGHT REAR, THERE FOR HAVING DAMAGE TO THE FRONT AND FRONT LEFT QUARTER PANEL OF THE F-150. THE IMPACT WAS HARD ENOUGH TO ROLL THE BLAZER OVER ON TO ITS TOP. MY CONCERN IS THAT THE AIR BAGS IN BOTH VEHICLES DID NOT DEPLOY THE F-150 WAS TRAVELING AT A SPEED OF +40MPH AT THE TIME OF IMPACT, THE BLAZER WAS AT A PARKED STOP. *TR
Electrical system, Aug 10, 2010, fire
OUR 02 FORD F150 CAUGHT FIRE IN OUR DRIVEWAY WHILE WE WERE NOT HOME AND WAS DESTROYED. THIS WAS 3 DAYS AFTER BEING OPERATED. THE FIRE WAS LOCATED ABOVE THE FRONT DRIVER SIDE TIRE AT THE BRAKE FLUID RESERVOIR. OUR NEIGHBOR SAW FIRE AND WAS ABLE TO SAVE OUR BOAT AND HOME BY COMBATING THE FLAMES WHILE WAITING FOR 911 TO RESPOND. OUR INSURANCE COMPANY CALLED IT A TOTAL LOSS. WE CALLED FORD TO SEE IF OUR VIN NUMBER HAD RECALLS, AND THEY SAID YES, FOR THE CRUISE CONTROL MODULE. WE NEVER RECEIVED NOTICE FROM FORD REGARDING A RECALL!!! WE HAVE NOT HAD ANY PROBLEMS WITH THIS VEHICLE UP TO THIS POINT. THE FIRE CHIEF SAID THAT IF MY NEIGHBOR WOULD NOT HAVE SEEN THE FIRE WE WOULD HAVE LOST EVERYTHING. *TR
Engine and engine cooling, Aug 3, 2010
I HAVE A 2002 F-150 HARLEY-DAVIDSON EDITION SUPERCREW PICK UP TRUCK AND JUST HAD MY NUMBER 3 SPARK PLUG BLOWN OUT IT DESTROYED THE COIL PACK THE PLUG AND BOOT THE VEHICLE HAS 121,556 MILES. *TR
Engine and engine cooling, Aug 3, 2010
2002 FORD F150 5.4L ENGINE PLUG POPPED OUT BROKE COIL. *TR
Suspension, Aug 3, 2010
2002 FORD WINDSTAR REAR AXLE PROBLEM WE WERE DRIVING ON 78E AND WERE APPROXIMATELY 30 MINUTES BEFORE ALLENTOWN. ALL OF A SUDDEN WE HEARD A CRACK, SMELLED SMOKE, AND HEARD METAL SCRAPING. THE CAR STARTED FISHTAILING AND MY HUSBAND VIRTUALLY HAD NO CONTROL OF THE CAR AS THE WINDSTAR REPEATEDLY CROSSED 2 LANES AND ALMOST HIT THE MIDDLE BARRIER AND THEN FISHTAILED TOWARD THE OTHER SIDE. LUCKILY THERE WERE NO CARS OR TRUCKS IN FRONT OR IN BACK OF US AND WE WERE AT A SLIGHT UPHILL. FINALLY, MY HUSBAND WAS ABLE TO GAIN CONTROL OF THE VAN AND PULL OVER TO THE SMALL SHOULDER WHICH WAS BARELY BIG ENOUGH TO FIT THE VAN. WE CALLED 911 AND AAA. WHILE WE WAITED ON THE SIDE, WE FEARED THAT WE COULD GET HIT IN THE EVENT THAT A TRUCK OR CAR SWERVED TO THE SIDE. WE WERE SHOCKED TO FIND OUT THAT THE REAR AXLE WAS CRACKED AND THE REAR TIRES WERE CAVED IN. MY AUTO DEALER GILBOY IN WHITEHALL OFFERED TO TOW AND REPAIR THE PROBLEM, BUT ONLY AT MY EXPENSE. FORD EXPLAINED TO ME THAT THERE WAS NO COVERAGE FOR THIS SITUATION BECAUSE THE VEHICLE IS OUTSIDE OF WARRANTY AND THERE CURRENTLY IS NO RECALL FOR THIS PROBLEM. BOTH GILBOY AND FORD TOLD ME THEY WERE NOT AWARE OF THIS PROBLEM WITH THE REAR AXLE. I HAD 3 CHILDREN IN THE CAR, 2 OF WHICH WERE MY OWN. THIS WAS THE SCARIEST MOMENT OF MY LIFE AS I FEARED WHAT POTENTIALLY COULD HAPPEN. LUCKILY, SOMEONE FROM ABOVE WAS LOOKING AFTER US BUT I FEAR THE NEXT FORD WINDSTAR OWNER MAY NOT BE SO LUCKY. PLEASE DO NOT WAIT FOR SOMEONE TO GET KILLED BEFORE TAKING ACTION. PLEASE HAVE THE PROBLEM CORRECTED AS SOON AS POSSIBLE AND ALERT ALL FORD WINDSTAR OWNER OF THE SERIOUS POTENTIAL RISK. *TR
Engine and engine cooling, Power train, Electrical system, Aug 2, 2010
I WAS FOLLOWING THE FORD RULES FOR WHEN TO REPLACE SPARK PLUGS AT 100,000 MILES. I HAVE 99,860 MILES ON MY 2002 FORD F150 XLT 4.6L TRITON V8 MOTOR. I WAS DRIVING HOME FROM GETTING THE NEW PLUGS FROM THE AUTO STORE TO REPLACE WHEN I HEARD WHAT SOUNDED LIKE A GUN GOING OFF. ONE OF THE SPARK PLUGS FIRED OUT OF ITS LOCATION RIPPING OFF THE COIL PACK HITTING MY FAN BLADE ON THE TRUCK. THIS IS VERY DANGEROUS BECAUSE AS I HAVE BEEN READING. THE FUEL COULD HAVE BEEN IGNITED BY THE COIL PACK CAUSING A FIRE OR WORSE. WHAT IS BEING DONE ABOUT THIS DEFECT AND WHY HAS THEIR NOT BEEN A RECALL ON THE FORD MOTORS? *TR
Engine and engine cooling, Jul 26, 2010
TL* THE CONTACT OWNS A 2002 FORD F-150. WHILE TRAVELING AT 25 MPH, THERE WAS AN UNUSUAL POP FROM THE FRONT END OF THE VEHICLE. IMMEDIATELY, THERE WAS AN ABNORMAL AIR PRESSURE RELEASE SOUND. THE DEALER ADVISED THAT THE ENGINE HEAD WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THERE WERE NO PRIOR WARNINGS OF THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 106,000.
Engine and engine cooling, Jun 25, 2010
I HAVE HAD TWO SPARKPLUGS EJECTED FROM MY TRUCK MOTOR. I HAVE A FORD TRUCK. IT HAS HAPPENED TWICE IN TWO YEARS WITH PLUGS THAT WERE IN IT WHEN I BOUGHT IT NEW FROM A FORD DEALER, WITH FORD CERTIFIED MECHANICS. 2 OUT OF 8 IS A 25 % FAILURE RATE. *TR
Service brakes, Hydraulic, Jun 22, 2010
2002 FORD F-150 COMPLETE BRAKE FAILURE. FORD IS NOT OWNING UP TO DEFECTIVE PARTS, NEEDS TO BE RECALLED AND PUBLIC APOLOGY MADE FOR ENDANGERING OF THEIR CUSTOMERS. INTERNET SEARCH RESULTS IN HUNDREDS OF SIMILAR OCCURRENCES. *TR
Seat belts, Jun 20, 2010
MY FATHER OWNS A 2002 FORD F150 PICK-UP TRUCK. THE PASSENGER SIDE SEATBELT FREQUENTLY COMES UNDONE. I HAVE SEARCHED FOR RECALLS ON THIS BUT I HAVE FOUND NOTHING. WILL FORD PAY THE BILL TO GET THIS PROBLEM FIXED. THE SEAT BELTS COME UNDONE OFTEN ENOUGH IT IS MORE TROUBLE THAN IT IS WORTH TO PUT IT ON. I HAVE NO FAITH IN IT WORKING WHEN IT IS NEEDED. *TR
Engine and engine cooling, Jun 11, 2010
SPARK PLUG BLOWOUT OF THE CYLINDER HEAD ON A FORD 5.4 TRITON MOTOR. MANY HAVE HAD THIS PROBLEM AND HAVE TO DEAL WITH A BAD DESIGN BY FORD. IT MAKES THESE FORD VEHICLES NON RELIABLE BECAUSE IT COULD LEAVE YOU STRANDED AWAY FROM HOME WITH NO ONE TO FIX THE PROBLEM LIKE WHAT HAPPENED TO ME. *TR
Seat belts, Jun 9, 2010
TL* THE CONTACT OWNS A 2002 F-150. HE STATED THAT ON JUNE 2, 2010, THE SEAT BELT FOR THE DRIVER SIDE AND THE MIDDLE SEAT FAILED. THE CONTACT SPOKE WITH THE DEALER WHO STATED THAT THE SEAT BELT WOULD HAVE TO BE REPAIRED AT HIS EXPENSE. THE FAILURE AND CURRENT MILEAGES WERE APPROXIMATELY 147,000.
Engine and engine cooling, Jun 9, 2010
2002 F-150 HISTORY - HAVE HAD TO REPLACE 4 COILS. 2 WERE BURNED OUT AND 2 WERE DAMAGED FROM THE SPARK PLUG BLOWING OUT THE HOLE, THIS LAST TIME JUST RECENTLY (JUNE 2010). *TR
Engine and engine cooling, Jun 7, 2010
TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING AT 55 MPH, THE SPARK PLUG FAILED. THE CONTACT CALLED AN AUTHORIZED DEALERSHIP AND THE DEALER STATED THAT THE SPARK PLUG DID NOT CALL FOR REPAIR UNTIL 100,000 MILES. THE DEALER ALSO STATED THAT THERE ARE DIFFERENT METALS INTERACTING WITH EACH OTHER WHICH WOULD CAUSE THE SPARK PLUGS TO FAIL AND STATED THAT THE CONTACT WOULD HAVE TO PAY OUT OF POCKET FOR REPAIR. THE VEHICLE WAS REPAIRED. THE CURRENT MILEAGE WAS 89,533. THE FAILURE MILEAGE WAS 89,520.
Engine and engine cooling, Fuel system, Other, Jun 7, 2010
ON A 2002 FORD F-150 HARLEY DAVIDSON EDITION TRUCK, THE # 2 SPARK PLUG WAS EJECTED FROM THE ENGINE WHILE DRIVING 65 MPH, CAUSING MY VEHICLE TO SLOW DOWN, AND THE GASOLINE AND EXHAUST FUMES WERE FILING THE DRIVERS COMPARTMENT. THIS IS THE SECOND TRUCK I HAVE OWNED PREVIOUS A (2003 SAME VEHICLE MODEL) WHERE THE SPARKPLUG HAS BEEN EJECTED FROM THE ENGINE WHILE DRIVING. WHY IS THERE NO RECALL OR STUDY ON THIS PROBLEM FROM FORD?? ENGINE STILL HAD ORIGINAL PLUGS FROM FACTORY!! THEIR TORQUE SPECS!! *TR
Engine and engine cooling, Other or unspecified, Jun 2, 2010
SPARK PLUG BLOW OUT FORD F150 4.6 V8 TRITON ENGINE. *TR
Electrical system, Structure, Jun 2, 2010
FORD MOTOR COMPANYMAIN TOPIC: VEHICLE SERVICE ISSUES YOUR INQUIRY: I HAVE A 02 FORD F150 SUPERCREW WITH A MAJOR PROBLEM THE WINDSHIELD LEAKS ON THE DRIVERSIDE WHEN IT RANS INTO THE GEM MODULE CAUSE THE TRUCK TO BE HARD TO START AND THE GAUGES AND SERVICES LIGHTS TO STAY ON THE SEATBELT BELL TO RING ALL THE TIME > I CONTACTED DICK MASHETER FORD AND TOLD THEM WHAT WAS GOING ON WITH THE TRUCK ANDTHEY TOLD ME IT IS COMMON WITH THAT YEAR TRUCK FORF THE WINDSHIELD TO LEAK ONTO THE GEM MODULE OWNER: YESVEHICLE IDENTIFICATION NUMBER: [XXX] MILEAGE: 94000VEHICLE LOCATION: INPOSSESSIONIF CONTACTED DEALER: YESDEALER NAME: DICK MASHETER FORD OWNER FIRST NAME: [XXX] OWNER LAST NAME: [XXX] OWNER EMAIL ADDRESS: [XXX] OWNER ADDRESS1: 2761 GOSLING WAY CITY: COLUMBUSSTATE: OHZIPPOSTAL: [XXX]: UNITED STATESDAY PHONE: [XXX] CLIENT > THIS HAS BEEN GOING ON SINCE I BOUGHT THE TRUCK 03/19/10 I HAVE BEEN ONT HE FORD FORUM AND HAVE SEEN ALOT OF OTHER CUSTOMERS HAVING THE SAME PROBLEM WITH THE GEM MODULE GETTING WET WHEN IT RAINS > > I FEEL THAT FORD SHOULD DO A RECALL ON THIS ISSUE TO TAKE CARE OF THE PROBLEM I HAVE ALSO TALKED TO DICK MASHETER FORD ON HAMILTON RD IN COLUMBUS, OH AND THEY HAVE TOLD ME THAT IT IS THE GEM MODULE CAUSING THE PROBLEMS WHEN IT RAINS AND IT HAS BEEN HAPPENING WITH FORD F150 TRUCKS FROM THE YEAR '97 ON UP. IT SEEMS THAT FORD IS DOING RECALLS FOR EVERYTHING ELSE WHY NOT THE PROBLEM WITH THE WINDSHIELD LEAKING HTTP://WWW.TOPIX.COM/FORUM/AUTOS/FORD-F-150/TAA9DVMDG7RO706EI/P3#LASTPOST THIS IS THE WEBSITE THAT I FOUND THAT OTHER FORD TRUCK OWNERS ARE HAVING THE SAME PROBLEM AND IT IS COSTING THEM ALOT OF MONEY TO GET THE PROBLEM REPAIRED AT THEIR EXPENSE. > > FROM: [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Engine and engine cooling, May 31, 2010, fire
AUTO FIRE: RESIDENT HEARD CAR HORN SOUNDING, CAME OUT AND SAW 2002 FORD F-150 SMOKING. OPENED DOOR AND AIR ENTERING VEHICLE STARTED FLAMES TO GROW. NEIGHBOR EXTINGUISHED WITH DRY CHEMICAL. APPEARS TO HAVE BEEN SMOLDERING FOR SOMETIME, DUE TO HEAVY SMOKED GLASS IN CAB INTERIOR AND MELTED DASH COMPARTMENT. RESIDENT HAD LAST DRIVEN VEHICLE AT 7PM, MONDAY NIGHT. TRUCK DASH IS EXTENSIVELY DAMAGED. FIRE ORIGINATED IN THE MIDDLE OF THE DASHBOARD. VIN # HAS NO RECALLS. REPORTED TO FIRE DEPARTMENT. *TR
Suspension, May 29, 2010, crash
MY DAUGHTER WAS ROUNDING A CORNER IN HER FORD F150 KING RANCH TRUCK MAKE A HARD PULL TO THE RIGHT AND SHE TRIED TO CORRECT IT AT THAT TIME HER TRUCK BEGAN TO FLIP OVER TWICE. SHE ENDED UP IN A 10FT UPSIDE DOWN TOTALED HER TRUCK AND BROKE HER COLLAR BONE. THERE WAS A WRECKER DRIVER ON THE SCENE THAT NOTICE THE REAR AXLE ON THE DRIVERS SIDE OF HER TRUCK HAD BROKE IN HALF AT THE TIRE. SPOKE WITH THE ORIGINAL OWNER AND THEY SAID THERE SON HAD COMPLAINED TO THEM ABOUT A NOISE IN THE REAR END BUT THEY COULDN'T FIND ANYTHING WRONG. *TR
Engine and engine cooling, May 13, 2010
FORD TRITON V8-4.6L SPARK PLUG EJECTION ON #2 PLUG. THIS HAS NOW HAPPENED TO ME AS I WAS DRIVING AT 60MPH AND IT BLEW IT OUT AND THE COIL SPRING IS NOW DOWN ON TOP OF THE PISTON AND SMASHED WITHIN SECONDS. TOWED TO FORD DEALERSHIP AND MECHANIC ADMITTED THIS WAS COMMON BUT NO RECALLS. HE SCOPED THE CYLINDER WITH BORE SCOPE TO FIND THE COIL SPRING SMASHED SO BAD IT COULD NOT BE RETRIEVED. ESTIMATED COST IS $3500.00 PLUS REMOVE HEAD AND CLEAN OUT. CAN I CLAIM THIS BACK TO FORD? *TR
Engine and engine cooling, Fuel system, Gasoline, Apr 21, 2010
ON APRIL 17, I NOTICED A WHISTLING SOUND COMING FROM THE ENGINE, BUT COULD NOT FIND THE SOURCE OF THE SOUND, AND THOUGHT IT WAS A VACUUM LINE LEAK. I STARTED THE TRUCK ON THE MORNING OF APRIL 14 AND I HEARD A LOUD POPPING SOUND FOLLOWED BY A SMALL BLACK CLOUD, UPON EXAMINING UNDER THE HOOD, I FOUND THE #3 SPARK PLUG ON THE PASSENGER SIDE HAD BLOWN OUT OF THE HOLE AND THE COIL HAD BEEN BLOWN OFF WITH IT, BREAKING THE PLASTIC THAT HAD A STEEL INSERT THAT WAS SCREWED DOWN TO THE BLOCK. I TRIED TO REPLACE THE SPARK PLUG, BUT COULD NOT GET IT STARTED IN TO THE THREADS ON THE HEAD. I FOUND OUT THAT O'REILY'S SELLS A CYLINDER HEAD REPAIR KIT # 42025 SPECIFICALLY FOR THIS PROBLEM, IT HAD A INSERT THAT YOU SCREWED INTO THE HEAD AND IT WAS THREADED ON THE INSIDE TO ACCEPT A EXTENDED LENGTH SPARK PLUG THAT WAS INCLUDED IN THE KIT, I TRIED THIS KIT @ $64 DOLLARS PLUS THE NEW COIL @ $43, UPON COMPLETING THE WORK WITH THE KIT AND THE NEW COIL INSTALLED, I STARTED THE TRUCK AND STILL HAD THE SAME WHISTLING PROBLEM AND WAS LOSING COMPRESSION, I CONTACTED A LOCAL MECHANIC, AND FOUND OUT FROM HIM THAT THIS IS A VERY COMMON PROBLEM AND HE SEE THIS SAME PROBLEM ONCE EVERY TWO WEEKS OR SO, I TOOK THE TRUCK TO HIM AND HE WORKED ON IT FOR APPROX. 6 HOURS AND HAS THE PROBLEM FIXED, HOWEVER, HE SAID HE COULDN'T PROMISE THAT THIS IS NOT GOING TO HAPPEN AGAIN, TO THE SAME PLUG OR OTHERS. IF FORD KNOWS THERE IS A PROBLEM WHY WON'T ANYBODY MAKE THEM FIX IT AND MAKE IT RIGHT FOR THE LITTLE GUY (CONSUMERS?) *TR
Wheels, Apr 20, 2010
TL*THE CONTACT OWNS A 2002 FORD F150. THE CONTACT STATED THAT THE TIRES WOULD CONSISTENTLY LOSE AIR. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR SHOP WHERE THE INDEPENDENT MECHANIC FOUND A CRACK IN THE REAR ALUMINUM WHEEL RIMS. THE MANUFACTURE WAS CONTACTED AND ADVISED TAKING THE VEHICLE TO AN AUTHORIZED DEALER FOR FURTHER INSPECTION. THE DEALER ADVISED THE OWNER WOULD BE LIABLE FOR THE REPAIR COSTS. THE FAILURE AND CURRENT MILEAGES WERE 108,000. UPDATED 11/9/10 *CN UPDATED 11/16/10
Engine and engine cooling, Apr 8, 2010
MY 2002 FORD F-150 WITH TRITON 4.6 LITER ENGINE BLEW THE #4 PLUG ON SUNDAY MORNING. AFTER IT SPENT 3 DAYS IN THE DEALERSHIP TO REPAIR THE PROBLEM, IT THEN BLEW THE #2 PLUG THE VERY SAME NIGHT I PICKED IT UP ON 4/7. NOW I HAVE FOUND THAT THIS IS A VERY COMMON AND WELL KNOWN PROBLEM IN THE 1997 TO 2008 FOR ENGINES WITH ALUMINUM HEAD THREADS. FORD IS NOT TAKING RESPONSIBILITY FOR THIS DESIGN FLAW. IT IS A HUG PROBLEM THAT NEEDS TO BE ACKNOWLEDGED. *TR
Vehicle speed control, Apr 7, 2010, fire
FORD F150 TRUCK, FIRE FROM CRUISE CONTROL SWITCH. THE TRUCK HAS NOT BEEN DRIVEN IN OVER 24 HRS. IT CAUGHT ON FIRE (UNDER THE HOOD ONLY)IN OUR DRIVEWAY. WE USED A WATER HOSE TO EXTINGUISH IT QUICKLY. NOT SURE HOW MANY PARTS HAVE BEEN DAMAGED FROM FIRE. LUCKILY WE CAUGHT IT BEFORE ANY MAJOR DAMAGE OCCURRED. THIS SWITCH WAS REPLACED 3 WEEKS AGO AT A FORD DEALER DUE TO LAST FORD RECALL. HOWEVER THE LAST TIME THE TRUCK WAS DRIVEN THE CRUISE CONTROL WAS USED. *TR
Engine and engine cooling, Apr 4, 2010
SPARK PLUG EJECTED FROM ENGINE. *TR