2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints
955 reports, newest first.
Vehicle speed control, Jan 26, 2009, fire
01/22/09 I PARK MY 2002 F150 AT WORK AT ABOUT 4:00PM. ABOUT 04:40PM THE FIRE ALARM SOUNDED. MY TRUCK WES ON FIRE, I HAD JUST PARK IT! THE FIRE MAN SAID IT WAS ON THE RECALL LIST FOR FIRE'S. *TR
Engine and engine cooling, Jan 25, 2009
ON MY BIRTH DAY I EXPERIENCED SOMETHING LIKE NEVER BEFORE I BLEW THE #4 SPARK PLUG ON THE PASSENGER SIDE BROUGHT IT BACK TO WORK WHAT A ROUGH RIDE. THEN STARTED TO LOOK IN THE HOLE WITH A BORE SCOPE TO FIND OUT THE TREADS WERE GONE YEAH. CALLED AROUND TO FIND OUT HOW MUCH IT WOULD COST ME AND THE CHEAPEST WAS A MACHINE SHOP CALLED LENTECH AUTOMOTIVE AT A PRICE OF 300.00 NOT BAD BUT I MADE SOME MORE CALLS AND FOUND A KIT TO DO IT AT BENSONS AUTOPARTS 65.00 HOPE THIS WILL FIX IT. *TR
Electrical system, Visibility, Structure, Jan 19, 2009
THE WINDSHIELD OF MY F150 FORD KING RANCH LEAKS AND HAS DONE DAMAGE TO THE FUSE BOX AND RUST IS OCCURRING IN LOCATIONS NOT EASILY ACCESSED BY WATER. *TR
Engine and engine cooling, Jan 15, 2009
TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING 35 MPH, THE SPARK PLUGS FAILED. THE CONTACT PULLED THE VEHICLE OVER AND EXAMINED UNDERNEATH THE HOOD. A WITNESS STATED THAT THERE WAS A NOISE WHEN THIS OCCURRED. THE VEHICLE WAS RESTARTED AND POPPING NOISES WERE HEARD. THE VEHICLE WAS TOWED TO A FORD DEALER AND THEY STATED THAT NOTHING COULD BE DONE AND THE CONTACT WOULD BE RESPONSIBLE FOR THE REPAIRS. THERE WERE NO COMPLAINTS FOUND FOR THIS VEHICLE. THE VEHICLE HAS BEEN REPAIRED. THE FAILURE MILEAGE WAS 43,332 AND CURRENT MILEAGE WAS 43,600.
Engine and engine cooling, Jan 13, 2009
DRIVING TO PICK UP MY SON AT SCHOOL FOR A TRIP. AS I TURNED LEFT ACROSS TRAFFIC I HEARD A LOUD POP IN MY 2002 FORD F150 AND THEN A LOUD SERIES OF LOUD POPS AS MY ENGINE CONTINUED TO RUN. I PULLED TO THE SIDE OF THE ROAD AND IMMEDIATELY NOTICED A STRONG SMELL OF GASOLINE. I MOVED THE VEHICLE TO A PARTS STORE JUST UP THE STREET AND WAS TOLD THAT MY TRITON V-8 ENGINE HAD JUST EJECTED A SPARK PLUG OUT OF THE HEAD. I HAD THE VEHICLE TOWED TO A MECHANIC WHO THEN CHARGED ME A GREAT DEAL TO REPAIR THE HEAD AND REPLACE THE SPARK PLUG. *TR
Fuel system, Other, Jan 13, 2009
MY PROBLEM IS WITH MY FORD 2002 TRITON ENGINE, THE SPARK PLUGS BLOW OUT WHICH IS DANGEROUS BECAUSE THEY CAN CAUSE THE GAS VAPORS TO CATCH FIRE AND START SURROUNDING AREAS OF THE MOTOR , I HAVE HAD THIS HAPPEN TWICE NOW AND IT IS VERY COSTLY, THERE SHOULD BE RECALL DONE ON THIS PROBLEM, I KNOW OF SEVERAL OTHER OWNERS THAT HAVE HAD THE SAME PROBLEMS, THIS IS AN ACCIDENT WAITING TO HAPPEN, IM SURE OTHERS HAVE HAD WORSE PROBLEMS THEN MYSELF WITH THESE TYPES OF ENGINES, PLEASE HELP US BY CALLING FOR FORD TO RECALL THIS OBVIOUS PROBLEM. THANK YOU. *TR
Electrical system, Air bags, Jan 7, 2009
2002 FORD F-150 WINDSHIELD LEAKS CAUSING DAMAGE TO ELECTRICAL SYSTEM (FUSE BOX AND ELECTRICAL MODULE). MANY ISSUE HAPPENING INCLUDING WINDSHIELD WIPERS NOT WORKING AND SHORTING OUT THE AIRBAG DEACTIVATION SWITCH. WINDSHIELD REPAIR FACILITY STATES THIS WAS A KNOWN ISSUE WITH THE PRIMING OF THE WINDSHIELDS AT INSTALLATION IN MANUFACTURING. ALSO STATES IT MIGHT CAUSE A POTENTIAL FOR THE WINDSHIELD TO EJECT ITSELF DURING A ROLLOVER REDUCING STRUCTURAL INTEGRITY OF THE CAB. DEALER WHO IDENTIFIED THE PROBLEM STATED IT WAS NOT A KNOWN ISSUE BUT RESEARCH STATES OTHERWISE AS WELL AS A LETTER FROM FORD TO THE DEALERSHIPS EXPLAINING THE ISSUE - #15773. *TR
Engine and engine cooling, Jan 5, 2009
NORMAL DRIVING CONDITIONS ON THE FREEWAY - SPARK PLUG DISCHARGED OUT OF THE MOTOR. VEHICLE TOWED TO NEAREST AUTO REPAIR SHOP. TO REPAIR, THE HOLE FOR THE SPARK PLUG IN THE ALUMINUM HEAD WAS RETHREADED USING A STANDARD HELICOIL KIT. TWO SPARK PLUG HOLES HAVE BEEN REPLACED AT A COST OF $1100 PER HOLE FOR PARTS AND LABOR. *TR
Engine and engine cooling, Dec 30, 2008
2002 FORD F150 5.4 LITER ENGINE. TRAVELING AT APPROX 25 MPH I HEARD A LOUD POP FROM THE ENGINE COMPARTMENT AND SOMETHING HITTING THE HOOD. THE CAR STARTED TO RUN ROUGH AND GASOLINE FUMES STARTED TO FILL THE PASSENGER COMPARTMENT. I TOOK THE TRUCK TO A REPAIR GARAGE WHO INDICATED THAT A SPARK PLUG HAD BLOWN FROM THE HEAD. I WAS TOLD THIS IS A COMMON FORD PROBLEM BY THE GARAGE AND SUBSEQUENT RESEARCH ON THE INTERNET HAS VERIFIED THIS. THE HEAD WAS REMILLED AND THE PLUG AND COIL HAD TO BE REPLACED. FORD DOES ACKNOWLEDGE AN ISSUE AND HAS ISSUED A TSB HOWEVER WARRANTIES DO NOT COVER REPAIR. WITH THE PLUG BLOWN OUT OF THE HEAD GAS VAPORS WERE BEING INJECTED INTO THE ENGINE COMPARTMENT AND THE RISK OF FIRE IS PRESENT. *TR
Other or unspecified, Dec 29, 2008
TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE IDLING FOR APPROXIMATELY THREE MINUTES, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS UNABLE TO BE RESTARTED. THE CONTACT IS IN THE PROCESS OF HAVING THE VEHICLE INSPECTED TO DETERMINE THE CAUSE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 83,000.
Engine and engine cooling, Dec 20, 2008
I EXPERIENCED A SPARK PLUG BLOW OUT ON MY WAY TO WORK. I WAS STRANDED ON A NARROW ROAD AND HAD TO CALL FOR HELP. MY DAD CALLED A TOW TRU CK AND WE HAD IT TOWED TO THE DEALER IN KAILUA KONA, HAWAII. WE SAW THAT A SPARK PLUG HAD BLOWN OUT. THE TOW TRUCK DRIVER SAID HIS TRUCK DID THE SAME THING. AT THE DEALER THEY SAID THEY DID NOT KNOW WHY IT DID THAT. AFTER GETTING IT REPAIRED FOR $600.00, MY TRUCK WOULD NOT RUN. THEY SAID, YOU NEED A NEW ENGINE AT THE TUNE OF $5,000.00. IT RAN FINE PRIOR TO THAT SPARK PLUG BLOW OUT. WITH FURTHER INVESTIGATION, AN EXPERT MECHANIC SUSPECTS THEY MISHANDELED THE INSTALLATION. THEY WANT ME TO PAY FOR THEIR MISTAKE. THIS STARTED OUT A FORD PART DEFECT, BUT IS ENDING UP A DESTROYED ENGINE. I WILL DEMAND THEY FIX IT, OR WE WILL SUE. THIS IS OUTRAGEOUS!!! FORD SHOULD NOT BE BAILED OUT. WHY CAN'T SOMEONE DO SOMETHING ABOUT THIS? JAIL, PERHAPS? I AM WITHOUT A TRUCK. *TR
Visibility, Structure, Dec 18, 2008
I HAVE A 2002 FORD F150 DURING THE LAST RAIN WE HAD WATER LEAKED IN FROM THE FRONT WINDSHIELD AND GOT INTO THE FUSE BOX AND SHORTED OUT THE BATTERY, FUSE BOX AND A MODULE TOTAL COST WAS OVER $1,000.00. INSURANCE SAID THEY COULD NOT COVER IT BECAUSE THE SERVICE MANAGER SAID THIS IS A COMMON PROBLEM WITH FORD TRUCKS SO THE ADJUSTER SAID IT SOUNDED LIKE A DEFECT AND FORD SHOULD CORRECT THE PROBLEM. I TALKED TO FORD AND THEY SAID NO RECALL HAS BEEN ISSUED AND NO REIMBURSE MENT COULD BE MADE, BUT IF THIS IS A COMMON PROBLEM WITH FORD TRUCKS WHY HASN'T A RECALL BEEN ISSUED. *TR
Power train, Dec 9, 2008
I NOTICED A TAPPING SOUND COMING FROM MY ENGINE APPROXIMATELY 2 DAYS BEFORE I EJECTED (BLEW OUT) A SPARK PLUG WHILE CRUISING AT APPROXIMATELY 55 MPH. I CHECKED MY OIL THE DAY BEFORE THE BLOW-OUT AND THE OIL LEVEL WAS FINE. I WAS TRAVELING ON BUSINESS AT THE TIME AND FORTUNATELY I WAS ABLE TO LIMP TO A HOTEL A COUPLE OF MILES DOWN THE ROAD. I HAD MY TRUCK TOWED TO A REPAIR SHOP AND HAD TO PAY $800.00 TO HAVE THE PROBLEM REPAIRED. WHEN I ASKED THE MECHANIC WHAT CAUSED THE SPARK PLUG TO BLOW OUT, HE SIMPLY REPLIED THAT IT HAPPENS A LOT WITH "THESE FORD ENGINES". *TR
Vehicle speed control, Dec 2, 2008
INCIDENT INFORMATION DURING THE SUMMER, MY 2002 FORD F150 HAD A FACTORY RECALL FOR A CRUISE CONTROL PROBLEM. I TOOK IT TO MY DEALER, AND HAD THE RECALL REPAIR DONE. ON NOVEMBER 16, 2008 I WAS DRIVING 65 MPH WITH THE CRUISE CONTROL ACTIVATED. TRAFFIC SLOWED IN FRONT OF ME SO I TRIED TO DEACTIVATE THE CRUISE CONTROL. IT DID NOT DEACTIVATE WHEN I PRESSED THE BRAKE, SO I PUSHED THE OFF SWITCH. THE LIGHT INDICATING IT WAS ON WENT OUT, BUT THE CRUISE CONTROL DID NOT DEACTIVATE. I HAD TO LITERALLY STAND ON THE BRAKE PEDAL TO SLOW DOWN, (NARROWLY AVERTING A CRASH) AND STAYED ON IT UNTIL I WAS DOWN TO ABOUT 35 MPH. COMING TO A TURN-OFF, I WAS ABLE TO PULL OFF AT 35-MPH, AND TURN THE KEY OFF. UPON RESTARTING THE ENGINE, IT STILL RACED TO A HIGH RPM. I HAD TO PULL THE FUSE IN ORDER TO DRIVE HOME. I CALLED MY DEALER, AND WAS TOLD IT WOULD COST $65 TO HAVE THE PROBLEM DIAGNOSED. I REFUSED, AND CALLED FORD MOTORS. I WAS TOLD THERE THAT IF THE PROBLEM IS THE SAME AS THE RECALL, THERE WOULD BE NO CHARGE. IF IT WAS ANY OTHER PROBLEM, THERE WOULD BE A $65 CHARGE. I FEEL THAT THIS IS A RECURRENCE OF THE SAFETY PROBLEM PREVIOUSLY ENCOUNTERED AND THAT THOUSANDS COULD BE AT RISK. SIGNED. *TR
Engine and engine cooling, Nov 26, 2008
I WAS DRIVING TO PICK UP LUNCH ONE DAY FROM WORK AND WHEN I PULLED OUT INTO TRAFFIC TO HEAD BACK I HEARD A LOUD POP FOLLOWED BY A LOSS OF POWER AND A SOUND THAT MADE ME THINK THE SERPENTINE BELT BROKE. THE PLUG SHOT OUT OF THE HEAD AND BROKE A COIL PACK IN HALF. I TALKED TO THE FORD DEALER THAT I GET MY PARTS AT, AND HE TOLD ME IT HAPPENS ALOT ON 4.6 LITERS, 5.4 LITERS, AND V-10 FORD TRUCKS SO MUCH THAT THEY STAY WELL STOCKED ON THE PARTS THAT I NEEDED TO FIX WHAT FORD DOESN'T CONSIDER TO BE A PROBLEM, THE FIX IS A WELL GREASED, EXTRA LONG 14 MM TAP AND HELICOIL, RED LOCKTITE, SPARK PLUG, COIL PACK, AND ANY OTHER BITS AND PIECES THE PLUG DESTOYS ON ITS WAY OUT, FROM THE REPORTS I'M READING I GOT LUCKY THTAT IT WAS JUST MY COIL THAT TOOK THE BRUNT OF IT, I'VE TALKED TO SOME PEOPLE AROUND THE AREA AND THEY SEE ANY WHERE FROM 2 TO 4 PER WEEK, AND ON TOP OF THAT THERE WAS TWO PEOPLE AT MY WORK THAT HAVE HAD THE SAME PROBLEM. WE ONLY HAVE 18 EMPLOYEES. ONE WAS IN A 5.4 AND THE OTHER WAS A V10. THE DEALER TOLD ME THERE WAS NO RECALL ON THE PROBLEM AND THAT FORD DOESN'T RECOGNIZE IT. THE PART WILL BE REPARED AND WILL NOT BE AVALIBLE AND JUST COST ME MORE OF MY TIME AND MONEY DOING STUPID REPARES THAT ARE QUESTIONABLE AT BEST. *TR
Suspension, Nov 20, 2008
SHIMMY / BAD VIBRATION AT 50+ MPH. HAS BEEN HAPPENING FOR AWHILE - GOTTEN NEW TIRES AND WHEELS, BALANCE/ROTATE, NEW BRAKES AND THEY ARE TALKING ABOUT A NEW CONTROLLER ARM OR SOMETHING...DID SOME RESEARCH AND IT SEEMS THIS IS COMMON FOR THIS TRUCK AND FORD NOT WILLING TO DO ANYTHING ABOUT IT? QUALITY ISSUES AND NO CONCERN FOR PEOPLE'S SAFETY...NICE. HAVE HAD TO PULL OVER TO THE SIDE OF THE HIGHWAY MANY TIMES BECAUSE OF THIS - GUESS PEOPLE HAVE TO DIE IN ORDER FOR FORD TO TAKE NOTICE. SALES DOWN DUE TO CUSTOMER DISSATISFACTION AMONG OTHER THINGS... *TR
Engine and engine cooling, Nov 19, 2008
WHILE BEING 250 MILES AWAY FROM HOME, THE SPARK PLUG BLEW OUT OF THE ENGINE OF MY 2002 F-150 TRUCK. I WAS ABLE TO BUY TOOLS AND PERFORM A TEMPORARY REPAIR IN ORDER TO GET MY TRUCK HOME. I THEN HIRED A MECHANIC TO REPAIR THE ENGINE USING A HELI-COIL. UNFORTUNATELY I DON'T TRUST THE TRUCK NOW AS I BOUGHT IT TO PULL MY CAMPER AND AM CONCERNED OVER BEING STRANDED. I WAS TOLD BY MY MECHANIC THAT IT IS A COMMON PROBLEM WITH THE 5.4 TRITON ENGINE. I AM NOT SURE WHY FORD HAS NOT PERFORMED A RECALL ON IT. *TR
Engine and engine cooling, Nov 4, 2008
TRUCK MAINTAINED ACCORDING TO MANUFACTURER SPECS. WHILE DRIVING DAUGHTER TO SCHOOL, HEARD LOUD POP. WAS ABLE TO MAKE IT TO LOCAL REPAIR SHOP. BLOWN SPARK PLUG OUT OF #2 CYLINDER. WITH THE USE OF HELICOIL REPAIRS CAME TO APPROX. $700. LESS THAN 6 WEEKS LATER #4 CYLINDER BLEW SPARK PLUG WHILE DRIVING 65 MILES PER HOUR ON THE FREEWAY. THIS TIME (AFTER MUCH RESEARCH OF SIMILAR COMPLAINTS) INSTALLED LONGER THREAD SPARK PLUGS SUGGESTED BY FORD PARTS DEPARTMENT. THIS TIME REPAIR COSTS WERE $800.00. IF FORD HAS MADE A SPECIAL KIT AND NEW LONGER SPARK PLUGS FOR THIS "PROBLEM" ISN'T THAT A SUBTLE ADMISSION OR GUILT/RESPONSIBILITY. WHAT EVER HAPPENED TO DOING THE RIGHT THING...ADMIT YOUR MISTAKES AND TAKE CARE OF THESE REPAIRS. "BUILT FORD TOUGH" MY EYE!! MY NEXT TRUCK WILL BE A TOYOTA... *TR
Fuel system, Gasoline, Equipment, Nov 4, 2008
ON 11/1/08 I WAS DRIVING AND HEARD LOUD POP FROM MY ENGINE. UPON FURTHER INVESTIGATION I SAW THAT THE SPARK PLUG IN THE SEVENTH CYLINDER OF MY 2002 F150 5.4 TRITON HAD BLOWN OUT OF THE HEAD AND BROKE THE COIL. THIS WAS PRECEDED BY A TICKING NOISE THAT ALMOST SOUNDED LIKE A EXHAUST MANIFOLD LEAK. I PERSONALLY CHANGED MY PLUGS AT 100,000 MILES AND THE TRUCK CURRENTLY HAS ABOUT 125,000 MILES ON IT. WHILE ON THE INTERNET RESEARCHING THE PROBLEM I REALIZED THAT I'M NOT ALONE AND THIS IS A NATION WIDE PROBLEM WITH THE F150. AT THIS POINT MY TRUCK IS SITTING IN THE DRIVEWAY BECAUSE THE DEALERSHIP IS CHARGING AT LEAST $2000 DOLLARS TO REPLACE THE HEAD. I AM RESEARCHING A COST EFFECTIVE ALTERNATIVE TO REPLACING THE PARTS AT THIS TIME. *TR
Engine and engine cooling, Nov 2, 2008
MY 2002 FORD F-150 WITH A 4.6 LITER V8 BLEW OUT A SPARK PLUG WHILE ACCELERATING ON A HIGHWAY ENTRANCE RAMP. THE SPARKPLUG THAT BLEW OUT WAS THE 3RD FROM THE FRONT ON THE PASSENGER SIDE. THE THREADS FOR THE SPARK PLUG IN THAT CYLINDER ARE NOW RUINED AS WELL AS THE COIL FOR THAT PLUG. TO REPAIR THIS PROBLEM I WILL PROBABLY END UP BUYING A $250 KIT TO RE-TAP THE HEAD. *TR
Engine and engine cooling, Oct 18, 2008
TWICE WITHIN ONE YEAR, ON TWO DIFFERENT OCCASION, MY 2002 F150 FORD TRUCK HAS EJECTED A SPARK PLUG. THERE WAS NO INDICATION THAT THERE WAS AN ISSUE LEADING UP TO THE EVENT OCCURRING. BOTH TIMES I HAD MY TRUCK TOWED TO MY LOCAL FORD DEALERSHIP AND REPAIRED. THE REPAIR BOTH TIMES CONSISTED OF THE INSTILLATION OF A HELI COIL AND THE BILL WAS AROUND $700.00. *TR
Engine and engine cooling, Oct 15, 2008
PURCHASED USED 2002 F-150 LARIAT WITH 80K MILES IN 4/08. SEPT 9TH THE SPARK PLUG #6 BLEW OUT OF ENGINE. NOT COVERED UNDER WARRANTY. HAD TO TAP AND PLACED HELICOIL TO FIX. OCT 10TH THE SPARK PLUG #8 BLEW OUT OF ENGINE. CURRENT MILEAGE IS 90K. *TR
Structure, Oct 8, 2008
I HAVE A 2002 F150 HARLEY DAVIDSON F150 KINGCAB TRUCK, BLACK IN COLOR AND THE PAINT ON THE HOOD IS CRACKING SOMETHING TERRIBLE. I HAVE TAKEN IT TO THE LOCAL FORD DEALERSHIP HERE IN PENSACOLA AND THE SERVICE MANAGER TOLD ME THAT IT IS A DEFECT IN THE PAINT PROCESS BUT THERE IS NO RECALL FOR THIS. THEY QUOTED ME OVER $500.00 TO REPAINT JUST THE HOOD AND ANOTHER BODY SHOP QUOTED ME THE SAME BECAUSE IT HAS TO BE COMPLETELY STRIPPED AND REPAINTED. I HAVE NOTICED THAT SEVERAL OTHER FORD HD TRUCKS ARE DOING THE SAME THING ALSO ON OTHER BODY PART TO. I'M AFRAID THAT THIS MIGHT GET WORSE AND POSSIBLY START ON THE FENDERS. IS THERE EVER GOING TO BE A RECALL ON THE PAINT ON THESE TRUCKS OR DOES EVERYONE DRIVE AROUND PROUDLY IN A BEAUTIFUL TRUCK WITH CRACKING PAINT DISPLAYING THE FORD EMBLEM WITH THE HARLEY DAVIDSON REPUTATION NEXT TO IT? *TR
Engine and engine cooling, Oct 3, 2008
SPARK PLUG BLOW OUT IN 2002 FORD F150. SPARK PLUGS BLOW OUT AND FUEL VAPOR SEEPS OUT. NO FIRE ON MY CAR, BUT VERY WELL COULD BE. KNOWN PROBLEM FORD REFUSES TO RECALL. JACK *TR
Electrical system, Sep 26, 2008
INTERMITTENT STARTING PROBLEM CAUSED BY THE ANTI THEFT UNIT IN THAT IT WON'T ALLOW THE TRUCK TO START. IF ALLOWED TO SIT FOR AN HOUR OR SO IT USUALLY STARTS. FORD DEALERSHIPS SAY THAT THEY HAVE TO HAVE IT WHEN THE PROBLEM IS OCCURRING. WELL, NOW THE PROBLEM SEEMS PERMANENT, AS IT WON'T START AT ALL. WHEN ASKED IF SYSTEM CAN BE TURNED OFF THEY SAY "NO, IT IS A SAFETY ISSUE" THEIR SAFETY ISSUE HAS PUT ME IN PERIL ON MORE THAN ONE OCCASION. ONE BEING ON A BOAT RAMP WITH RISING WATER AND A VEHICLE THAT WON'T START. HOW SAFE IS THAT? THE VEHICLE IS AT THE DEALER NOW, AND THEY TELL ME THEY MUST DUPLICATE THE NOT STARTING SO THEY CAN SEE WHAT'S WRONG, IN FACT IT IS NOT STARTING. *TR