2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints
955 reports, newest first.
Engine and engine cooling, May 20, 2009
FORDF150 2002 MODEL WAS DRIVING DOWN HWY 11W APPROXIMATELY 45 MILE AN HOUR AND HEARD LOUD BANG THE #5 SPARK PLUG HAD BLOWN OUT OF ENGINE SPITTING FUEL THE ENGINE IS 5.4 TRITION V8 IT BROKE THE COIL PACK AND BUSTED THE FUEL RAIL ON PICK UP TRUCK IS THE A RECALL ? OR NEEDS TO BE RECALLED ANY SUGGESTIONS AS TO HOW TO FIX THIS ISSUE? *TR
Engine and engine cooling, May 15, 2009, fire
VEHICLE WAS IN THE DRIVE WAY AND CAUGHT ON FIRE BURNED COMPLETELY UP AND BLEW OUT TIRES. THERE IS A REPORT WITH THE FIRE DEPARTMENT. *TR
Engine and engine cooling, May 10, 2009
I OWN A2002 FORD F150. IT HAS ABOUT 80,000 MILES AND IT BLEW A SPARK PLUG OUT OF THE ENGINE. *TR
Engine and engine cooling, May 6, 2009
TL*THE CONTACT OWNS A 2002 FORD F150. WHILE DRIVING APPROXIMATELY 60 MPH, THE DRIVER SUDDENLY HEARD A LOUD NOISE COMING FROM THE ENGINE COMPARTMENT. SHE INITIALLY THOUGHT THAT THE MUFFLER FAILED. THE VEHICLE DID NOT STALL OR OVERHEAT. SHE DROVE THE VEHICLE TO A MECHANIC, WHO STATED THAT A SPARK PLUG BLEW OUT DUE TO THE ALUMINUM HEAD ON THE ENGINE. THE MECHANIC PERFORMED A HEALIE CORE AND REPLACED THE PLUG. THE VEHICLE DROVE NORMALLY FOR OVER A YEAR BEFORE THE FAILURE RECURRED. WHILE DRIVING 65 MPH, THE CONTACT HEARD A POPPING NOISE COMING FROM THE ENGINE. SHE DROVE APPROXIMATELY ONE MILE AND THEN HAD THE VEHICLE TOWED TO THE FORD DEALER. THE MECHANIC STATED THAT THE VEHICLE HAD A DEFECTIVE CYLINDER, WHICH CAUSED IT TO BLOW OUT THE SPARK PLUGS. THE MECHANIC FURTHER STATED THAT IT WAS A VERY COMMON ISSUE AND NO RECALL WAS AVAILABLE. THE CONTACT IS WAITING FOR A CALL BACK FROM A FORD SUPERVISOR. SHE BELIEVES THAT FORD SHOULD BE RESPONSIBLE FOR THE REPAIR. THE VEHICLE HAS NOT YET BEEN REPAIRED. THE FAILURE MILEAGE WAS 70,000 AND CURRENT MILEAGE WAS 98,000.
Vehicle speed control, May 5, 2009, fire
PER OUR CAUSE AND ORIGIN INVESTIGATOR THE CAUSE OF LOSS TO THIS VEHICLE WAS DIRECTLY RELATED TO RECALL # 05S28. HARLEYSVILLE INSURANCE HAS PAID OUR INSURED FOR THE 2002 FORD F150 AS IT WAS DEEMED A TOTAL BURN. *TR
Vehicle speed control, May 5, 2009, fire
PER OUR CAUSE AND ORIGIN INVESTIGATOR THE CAUSE OF LOSS TO THIS VEHICLE WAS DIRECTLY RELATED TO RECALL # 05S28. HARLEYSVILLE INSURANCE HAS PAID OUR INSURED FOR THE 2002 FORD F150 AS IT WAS DEEMED A TOTAL BURN. *TR
Suspension, May 2, 2009, crash
WHILE GOING AROUND A HAIRPIN TURN THE DRIVER SIDE FRONT TIRE FELL OFF ROTOR AND ALL, THIS INCIDENT CAUSED THE 2002 FORD LIGHTNING TRUCK TO SLIDE INTO THE CURB CAUSING THE TRUCK TO ROLL COMPLETELY OVER LANDING BACK ON IT'S 3 TIRES THAT WERE LEFT. FROM THE LOOK OF IT THE AXLE BOLT FELL OFF CAUSING THE TIRE TO FALL OFF. DRIVER WAS GOING UNDER THE SPEED LIMIT & NO OTHER VEHICLES WERE INVOLVED. ACCORDING TO A FRIEND THIS SAME INCIDENT HAPPENED TO HIS LIGHTNING TRUCK. SOUNDS LIKE A DEFECT ON FORDS PART. *TR
Engine and engine cooling, Apr 13, 2009
LEADING UP TO THE SPARK PLUG BEING BLOWN OUT OF MY FORD F-150 WITH A 5.4 L MOTOR, I HEARD A DISTINCT TICKING SOUND THAT RESEMBLED AN EXHAUST MANIFOLD LEAK. DRIVING ON THE HIGHWAY AROUND 75 MILES PER HOUR, TWO HOURS INTO MY DRIVE THE TICK BECAME LOUDER AND FINALLY A POP CAME FROM UNDER THE HOOD. I THEN PULLED OVER AND LEFT THE TRUCK IDLING. LOOKING UNDER THE HOOD I SEE THE COIL OVER PACK VIBRATING A LOT AND THEN I SHUT THE TRUCK OFF AND UNPLUGGED THE COIL OVER PACK AND OUT CAME THE COIL OVER PACK AND ATTACHED A SPARK PLUG. THE COIL OVER PACK WAS BROKEN DUE TO THE FORCE OF THE PLUG BEING BLOWN OUT. I AM NOW IN THE PROCESS OF TOWING MY TRUCK HOME WHICH IS 3 HOURS TO DO THE REPAIR NECESSARY TO FIX THE PROBLEM. TO FIX THE PROBLEM I AM LOOKING TO INSTALL A THREAD INSERT IN HOPES OF SAVING A LOT OF MONEY. THIS IS THE CHEAPER EASIER WAY TO FIX IT FOR I DO NOT WANT TO REPLACE THE HEAD MYSELF NOR DO I WANT FORD'S INVESTING THOUSANDS TO REPLACE IT. *TR
Air bags, Apr 2, 2009, crash
TL*THE CONTACT OWNS A 2002 FORD F-150. WHILE DRIVING 35 MPH, A VEHICLE CUT IN FRONT OF THE CONTACT'S VEHICLE. HE SLAMMED ON THE BRAKES AND REAR-ENDED THE PRECEDING VEHICLE. THE AIR BAGS FAILED TO DEPLOY. THE CONTACT SUSTAINED SEVERE CHEST PAINS FROM STRIKING THE STEERING COLUMN AND HIS LEG SUSTAINED MINOR INJURIES. A POLICE REPORT WAS FILED. THE VEHICLE WAS TOWED AWAY BY THE INSURANCE COMPANY, BUT THEY WERE UNABLE TO DETERMINE WHY THE AIR BAGS FAILED TO DEPLOY. THE INSURANCE AGENT DETERMINED THAT THE VEHICLE WAS DESTROYED. THE CONTACT IS IN THE PROCESS OF NOTIFYING THE MANUFACTURER. THE FAILURE MILEAGE WAS 37,000.
Vehicle speed control, Mar 24, 2009, fire
TL*THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT'S VEHICLE WAS REPAIRED ACCORDING TO NHTSA CAMPAIGN ID NUMBER 05V388000 (VEHICLE SPEED CONTROL) IN 2005. FOUR YEARS LATER, WHILE DRIVING APPROXIMATELY 70 MPH, THE VEHICLE SPEED CONTROL SPONTANEOUSLY ENGAGED ITSELF FOLLOWED BY A PERIOD OF IMMOBILITY. ONE WEEK LATER, WHEN ATTEMPTING TO ENTER THE VEHICLE, THE CONTACT NOTICED FLAMES ERUPTING FROM THE ENGINE COMPARTMENT. WITHIN MINUTES, THE VEHICLE WAS COMPLETELY ENGULFED IN FLAMES AND THE FIRE DEPARTMENT ARRIVED TO EXTINGUISH THE FIRE. THE VEHICLE WAS COMPLETELY DESTROYED. IT HAS NOT YET BEEN DETERMINED WHAT CAUSED THE FAILURE. HE CALLED THE DEALER AND WAS REFERRED TO THE MANUFACTURER. THE CONTACT CALLED THE MANUFACTURER AND IS CURRENTLY WAITING FOR A RESPONSE. HE HAS COPIES OF THE FIRE REPORT AND PICTURES OF THE FAILED INCIDENT. THE FAILURE AND CURRENT MILEAGES WERE 100,000. UPDATED 05/05/09 *BF THE CONSUMER BELIEVED THE FIRE WAS A RESULT OF THE RECALL. THE CONSUMER STATED THE CRUISE CONTROL SWITCH WAS MOUNTED TO THE VEHICLE BRAKES SYSTEM, IN WHICH SUBSEQUENT FIRES IS CAUSED BY BRAKE FLUID LEAKING ONTO THE SWTICH WHICH WOULD IGNITE. UPDATED 05/06/09.*JB
Engine and engine cooling, Mar 12, 2009
2002 FORD F-150 W/ 5.4 L V-8 ENGINE----SPARK PLUGS KEEP BLOWING OUT OF ENGINE. *TR
Seat belts, Mar 11, 2009
ON SEVERAL OCCASIONS, MY PASSENGER FRONT SEAT BUCKLE TO THE SEAT BELT BECOMES UNSECURED WHILE TRAVELING. I TOOK IT TO THE LOGANVILLE FORD DEALERSHIP AND THEY STATED NO RECALLS HAVE BEEN ESTABLISHED ON THE ITEM. SEVERAL COMPLAINTS WERE MADE ON THE NHTSA SITE, HOWEVER, NO RECALLS ARE NOTED. A RECALL WAS ISSUED ON THE 2001 FORD F150 AND SHOULD BE EXTENDED TO INCLUDED 2002. THIS IS AN EXTREME SAFETY HAZARD WHICH COULD RESULT IN THE DEATH OF A PASSENGER IN THE VEHICLE. *TR
Service brakes, Hydraulic, Vehicle speed control, Mar 10, 2009
TL*THE CONTACT OWNS A 2002 FORD F150. THE VEHICLE WAS REPAIRED ACCORDING TO NHTSA CAMPAIGN ID NUMBER 05V388000 (VEHICLE SPEED CONTROL). A HARNESS WAS INSTALLED, BUT IT DID NOT REMEDY THE HARNESS AND VEHICLE SPEED CONTROL SWITCH FAILURES BECAUSE THERE WAS NO LEAK AT THE TIME. CURRENTLY, BRAKE FLUID IS LEAKING AROUND THE SWITCH FROM THE MASTER CYLINDER AND THE CRUISE CONTROL. THE DEALER AND MANUFACTURER STATED THAT THEY PREVIOUSLY REPAIRED THE CRUISE CONTROL SWITCH, BUT THE CONTACT DISAGREES. THE DEALER AGREES THAT IT NEEDS TO BE REPAIRED CURRENTLY; HOWEVER, THE CONTACT WOULD BE RESPONSIBLE FOR THE EXPENSES. THE FAILURE MILEAGE WAS 140,000.
Power train, Mar 9, 2009
I WAS DRIVING ON THE HIGHWAY HOME. ALL OF A SUDDEN A LOUD BANG HAPPENED UNDER THE HOOD THAT WAS FOLLOWED BY A CONSTANT PUFFING SOUND. THE TRUCK LOST POWER AND STARTED MISSING. ALL I COULD SMELL WAS GASOLINE. I PULLED OVER TO FIND A COIL ON PLUG SITTING ON TOP OF ENGINE, ALSO HAD A SPARK PLUG SITTING 7 INCHES AWAY FROM COP. I WAS VISITED THE FORD DEALERSHIP AND WAS TOLD THAT PLUGS ARE KNOWN TO HAVE COME OUT OF THE ENGINE AND WAS NOT A NEW PROBLEM. THEY TOLD ME THAT FORD WAS NOT FIXING THIS PROBLEM, BUT HAD A FORD APPROVED WAY TO FIX THE PROBLEM. THE COST WOULD BE AROUND 500 DOLLARS FOR INSERT AND AROUND 3500 DOLLARS FOR NEW HEADS WITCH IS THE ONLY GUARANTEE THAT THIS WOULD PREVENT THIS FROM HAPPENING AGAIN. FORD PLANS NOT TO RECALL THIS PROBLEM, THEY ARE FULLY AWARE THAT THIS HEADS HAS 4 THREADS HOLDING THE PLUG IN, WHEN THEY COME LOSE THE THREADS ARE DESTROYED FROM THE POUNDING CAUSED BY THE COMPUSTION PROCESS. THIS VERY DANGEROUS, COIL SPARK CAN IGNITED FUEL SPRAYED IN THE ENGINE COMPARTMENT CAUSING FIRE, LOSE OF CONTROL AND PERSONAL INJURY OR DEATH, DEPENDING ON THE CIRCUMSTANCE. I HAVE A FAMILY AND THEY COULD HAVE BEEN SERIOUSLY INJURED WHEN THIS HAPPENED. PLEASE DO SOMETHING TO MAKE THIS FROM HAPPENING TO ANY ONE ELSE, AND BEFORE SOMEONE LOSES THEIR LIFE. THE COIL ON PLUG OS LOCATED UNDER THE FUEL RAIL AND HAS ENOUGH FORCE TO DAMAGE THE FUEL RAIL CAUSE IT BREAK AND SPILL GASOLINE ALL OVER THE ENGINE, WHICH COULD CAUSE AN EXPLOSION. I HAD A INSERT INSTALLED AND A NEW PLUG INSERTED WAS TOLD THERE IS NO GUARANTEE THE SPARK PLUG WOULD STAY IN. *TR
Structure, Mar 8, 2009
THE FACTORY PAINT ALREADY HAS TO BE REPAINTED THE WHOLE PAINT JOB IS CRACKED ALL OVER THE TRUCK SO BAD THAT IT WILL HAVE TO BE SANDED TO THE METAL AND COST OVER 4000 TO REPAINT. *TR
Structure, Mar 8, 2009
PAINT PEELING IN SMALL SHEETS AROUND EDGES OF HOOD. SEVERAL COMPLAINTS FOUND ONLINE BUT, CAN FIND NO RECALL ON VEHICLE. HAS ALUMINUM HOOD ALSO. ONLY PAINT PEELING AS PRIMER STILL SHOWING. *TR
Vehicle speed control, Mar 7, 2009, fire
2002 FORD F-150 FIRE RESULT OF CRUISE CONTROL SWITCH. *TR
Power train, Feb 25, 2009
MY 2002 F-150 SUPERCREW 4X2 WITH 4.6LV8 EXPERIENCED A FAILURE OF THE AUTOMATIC TRANSMISSION ON SATURDAY AT ONLY 75K MILES. THE RESULT IS A REBUILD/REPLACEMENT FOR >$2000.00! I DON'T TOW ANYTHING WITH THE VEHICLE AND IT ISN'T ABUSED. THIS TYPE OF FAILURE IS VERY PREMATURE! THE TRUCK HAS BEEN VERY WELL MAINTAINED. MY MECHANIC SAYS THERE IS A HISTORY WITH THIS TRANSMISSION IN THE FORD TRUCKS/SUV'S HAVING LUBRICATION PROBLEMS. FORD SHOULD STEP UP AND TAKE RESPONSIBILITY FOR THE DESIGN DEFECT! *TR
Vehicle speed control, Feb 19, 2009, fire
VEHICLE WAS PARKED IN MY DRIVEWAY AND CAUGHT FIRE. THE FIRE IGNITED MY OTHER VEHICLE THAT WAS PARKED NEXT TO IT AND ALSO CAUSED DAMAGES TO MY HOME. BOTH VEHICLES WERE A TOTAL LOSS. *TR
Engine and engine cooling, Feb 17, 2009
MY 2002 FORD F-150 BLEW A SPARK PLUG RIGHT OUT OF THE CYLINDER WHILE DRIVING ON RT 85 IN CONNECTICUT. THE DANGER FROM THIS WAS GREAT AS THERE WAS GAS SPLASHED THROUGHOUT THE ENGINE COMPARTMENT. WENT T THE FORD DEALER AND THEY PLAYED DOWN THE SITUATION AND SAID IT WOULD COST $600.00 TO FIX. I ALSO INCURRED A $200.00 TOWING BILL, AND HAD TO REPLACED A SPARK PLUG COIL WHICH WAS DAMAGED BY THE SPARK PLUG TO THE TUNE OF $100.00. THE INTERNET HAS PROVIDED INFORMATION THAT THIS IS A SIGNIFICANT PROBLEM WITH FORD V-8 ENGINES, AND I'M WONDERING WHY THE NHTSA LETS THIS CONTINUE...MANY PEOPLE ARE SUFFERING FINANCIAL LOSS, AND SAFETY ISSUES WITH FIRES THAT RESULT FROM THIS SITUATION. *TR
Structure, Feb 11, 2009
PAINT COMING OFF IN LARGE AREAS. *TR
Engine and engine cooling, Feb 10, 2009
I OWN A 2002 FORD F-150 XLT 4X4 WITH A TRITION 5.4L V-8. I WENT OUT TO START IT THIS MORNING AND I HEARD A LOUD NOISE THAT SOUNDED LIKE A SHOT WENT OFF. THEN MY TRUCK STARTED SHAKING AND MAKING A CHUGGING NOISE. I SHUT IT OFF AND OPENED THE HOOD AND FOUND THAT ONE OF MY SPARK PLUGS JUST BLEW OUT OF THE ENGINE. IT BROKE THE COIL AND STRIPPED OUT THE THREADS WHERE THE SPARK PLUG GOES. I HAD TO HAVE IT TOWED TO A MECHANIC AND IT COST $503.83 FOR THE REPAIR. THE MECHANIC TOLD ME THIS WAS A COMMON PROBLEM WITH THE TRITION ENGINES. I WENT ONLINE AND DID SOME RESEARCH AND FOUND MANY COMPLAINTS OF THE SAME SUBJECT. I THINK FORD NEEDS TO ISSUE A RECALL TO FIX THIS PROBLEM. *TR
Latches/locks/linkages, Equipment, Feb 5, 2009
I OWN A 2001 FORD F150 LARIET TRUCK, WHICH I BOUGHT NEW, AND HAVE ONLY APX. 75000 MILES ON IT. I WASH IT REGULARLY AND EVEN SPRAY UP UNDER TRUCK TO REMOVE SALTS EVERY TIME I WASH IT. LUCKILY, OR BETTER, BLESSEDLY, WHILE POISONING MY TRUCK IN MY CAR-PORT THE CABLE HOLDING THE SPARE TIRE(FULL SIZE..ABOUT 100 POUNDS) SNAPPED AND THE TIRE, TIRE BRACKET, AND CABLE (CRIMPED) KNUCKLE FELL ONTO THE CAR PORT. THIS CABLE SHEARED EXACTLY AT THE KNUCKLE AND IT DID SO WITH-OUT ANY PROVOCATION. BY THE GRACE OF GOD, IT DID NOT STOP WHILE I WAS DOING 70 MILES AN HOUR GOING DOWN THE HIGHWAY. IF IT HAD I'M SURE THERE WOULD HAVE BEEN SO MUCH DESTRUCTION TO THE REAR OF MY TRUCK THAT I WOULD NOT BE ABLE TO WRITE THIS. LET ME GO ON TO SAY, I REALLY LIKE THIS TRUCK, IT IS VERY SOLID, VERY RELIABLE, AND ONE OF THE BEST RIDES I'VE EVER OWNED IN MY 53 YEARS OF LIFE. I AM EITHER EXTREMELY LUCKY OR BLESSED THAT THIS HAPPENED IN MY DRIVE. IN FACT, ONLY 5 DAYS BEFORE, MY WIFE, SON AND I HAD RETURNED FROM A TRIP TO WEST VIRGINIA. THIS WAS A TRIP OF 700 MILES AND WE HAD TAKEN HER TAHOE BECAUSE IT HAS 4 WHEEL DRIVE AND MY FORD DOES NOT!!! *TR
Engine and engine cooling, Fuel system, Gasoline, Feb 3, 2009
WHILE DRIVING AT 45 MPH ON LEVEL SURFACE THE #5 SPARK PLUG WAS EJECTED FROM IT'S HOLE DAMAGING THE COIL OVER PLUG CAUSING ARCING FROM THE COIL TO THE ENGINE. THE VEHICLE IMMEDIATELY SLOWED DRAMATICALLY AND THE SMELL OF GASOLINE WAS APPARENT. LUCKILY THERE WAS VERY LIGHT TRAFFIC AND I WAS ABLE TO PULL TO THE SIDE OF THE ROAD AND SHUTDOWN THE ENGINE. I IDENTIFIED THE PROBLEM AND HAVING SOME MECHANICAL TRAINING KNEW ENOUGH TO DISCONNECT THE FUEL INJECTOR WIRE FOR THE #5 CYLINDER. THIS WAS THE ONLY WAY I COULD SAFELY MOVE THE VEHICLE. HAD I NOT KNOWN WHAT TO DO, AN ENGINE COMPARTMENT EXPLOSION WOULD HAVE EASILY RESULTED. *TR
Engine and engine cooling, Jan 28, 2009
MY 2002 F150 RECENTLY SPIT OUT A SPARK PLUG, STRIPPING THE THREADS OF THE ALUMINUM CYLINDER HEAD. THE SERVICE SHOP WHERE I TOOK IT TOLD ME THAT IT'S BEEN A MAJOR PROBLEM WITH FORD TRUCKS FOR SOME TIME, AND REFUSED TO FIX IT. *TR