2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints
955 reports, newest first.
Electrical system, Structure, Jan 23, 2007
WATER INTRUSION FROM LEAKING WINDSHIELD CAUSED GEM MODULE /FUSE BLOCK CORROSION. WINDSHIELD WIPERS INOPERABLE AND ELECTRIC WINDOWS INOPERABLE WITH NO INTERIOR LIGHTS WORKING. *JB
Engine and engine cooling, Jan 9, 2007
DRIVING AT 60 MPH, POP, LOSS OF POWER, NOISY MOTOR, STOPPED, OPENED HOOD TO FIND BLOWN #3 PLUG. BLEW COIL FROM MOUNT AND DAMAGED INSULATOR. *JB
Power train, Jan 8, 2007
TRANSMISSION DROPS OUT OF GEAR AT 25 TO 30 MPH. TOOK TO DEALER, THEY SAY NO CODES SHOWN AND THEY NEED TO TAKE TRANSMISSION APART TO FIND PROBLEM. *JB
Electrical system, Equipment, Dec 27, 2006
2002 FORD F150 LIGHTNING, THREE BLOWN SPARK PLUGS. TWO WERE REPAIRED UNDER WARRANTY, ONE OUT OF MY POCKET. FORD DID NOT ACKNOWLEDGE ANY PROBLEMS WITH THE TRITON CYLINDER HEAD AND DID NOTHING ABOUT IT. FORD LEFT ME STRANDED THREE TIMES, TWICE ON THE FREEWAY. THANKS FORD. *NM
Seat belts, Dec 18, 2006
THE REAR PASSENGER SAFETY BELT BUCKLE HAS BROKEN THROUGH NORMAL USE. THE DEALERSHIP STATES IT IS NOT COVERED BY MY EXTENDED WARRANTY. I HAVE BEEN TOLD THERE IS A RULING PERTAINING TO SAFETY BELTS THAT STATES ANY VEHICLE LESS THAN 7 YEARS OLD, THOSE SAFETY BELTS WOULD BE COVERED BY THE MANUFACTURER. *NM
Service brakes, Hydraulic, Engine and engine cooling, Dec 14, 2006
DT*: THE CONTACT STATED THE CALIPER BRACKET BOLTS UNSCREWED ON THEIR OWN. THE SERVICE DEALER REPLACED THE BOLTS. ALSO, THE SERPENTINE DRIVE BELT FRACTURED WHILE TRAVELING 50 MPH, AND CAUSED THE ENGINE TO OVERHEAT, AND LOSS OF STEERING CONTROL.
Engine and engine cooling, Electrical system, Dec 12, 2006
ON THURS. 12-07, I WAS DRIVING 40 MPH WHEN I HEARD A LOUD POP, THE TRUCK WAS RUNNING ROUGH AND LOUD. I PULLED OVER, IT BLEW A SPARK PLUG(#4). TOWED IT TO THE DEALERSHIP, WAS TOLD THE HEAD WOULD BE REPLACED, THEN WHEN I RETURNED FOR THE TRUCK WAS TOLD THEY WOULD ONLY REPAIR THE HOLE WITH A HELICOIL, WHICH I FOUND A SERVICE BULLETIN #0214 THAT STATES ENGINE ASSEMBLIES WITH ALUMINUM CYLINDER HEADS REPAIRED IN VEHICLE HAVE BEEN FOUND TO LEAK COOLANT AND/ OR OIL FROM THE CYLINDER HEAD GASKET AREA. THE DEALERSHIP SEEMS TO THINK THIS IS TRIVIAL, AND REFUSES TO REPLACE THE HEAD UNDER WARRANTY. TRUCK IS AN '02 F-150 LIGHTNING. 5.4 MOTOR. *NM
Engine and engine cooling, Dec 5, 2006
MY HUSBAND WAS DRIVING TO WORK AND HEARD A LOUD POP. HIS TRUCK WAS TOWED TO A FORD DEALER AND WE WERE TOLD IT WAS THE #3 SPARK PLUG BLEW OUT. WARRANTY COMPANY REFUSES TO FIX IT. I HAVE HAD TO LOSE 2 WEEKS OF WORK SO FAR SO THAT MY HUSBAND CAN GO TO WORK. IT IS COSTING US $2400.00 TO FIX HIS TRUCK. WE HAVE FOUND OUT THAT THIS IS A COMMON PROBLEM WITH THESE VEHICLES. *JB
Equipment, Electrical system, Nov 24, 2006
THE OIL PRESSURE GAUGE ERRATIC AT TIMES, OK ON START UPS. BUT WHILE IN USE IT WOULD DROP TO ZERO AND THE OIL LIGHT WOULD COME ON. IF YOU SHUT VEHICLE OFF AND RESTART OIL GAUGE WOULD GO BACK TO OK. UNTIL YOU START DRIVING. *JB
Electrical system, Vehicle speed control, Nov 20, 2006, fire
DROVE MY 2002 F 150 APPROXIMATELY 25 MILES HOME AND PARKED IT. THE TRUCK HAS NEVER GIVEN ME ANY PROBLEMS AND WASN'T MAKING ANY NOISE. ABOUT 30 MINUTES LATER I NOTICED A ORANGE FIRE BALL REALIZING IT WAS MY TRUCK. THE TRUCK WAS FULLY INVOLVED WITHIN MINUTES. THE ENTIRE FRONT END OF THE TRUCK MELTED AWAY. THE DRIVERS SIDE WHEEL, HOOD, AND EVERYTHING CONNECTED TO THE ENGINE BLOCK IS NON EXISTENT. THIS IS IN ADDITION TO THE CAB WHICH THERE IS NOTHING LEFT EITHER. I AM THE SECOND OWNER OF THIS TRUCK, NEVER RECEIVED A RECALL NOTICE IN THE MAIL. IM NOT SURE WHAT CAUSED THE FIRE. FIRE MARSHALL SAID IT STARTED IN THE ENGINE COMPARTMENT. *JB
Electrical system, Nov 16, 2006
WIPERS AND RADIO WORK ONLY WHEN IN PARK. LIGHTS REMAIN ON EVEN WHEN IN OFF POSITION. VEHICLE WILL SPORADICALLY NOT START. PROBLEM STARTED IN THE FALL OF 05 AND PERSISTED UNTIL SUMMER 06, AT WHICH TIME ALL SYMPTOMS DISAPPEARED. NOW IN THE FALL OF 06, ALL SYMPTOMS HAVE RETURNED. *JB
Service brakes, Hydraulic, Oct 31, 2006
ON AUGUST 24, 2006, MY PASSENGER-SIDE, FRONT, LOWER CALIPER MOUNTING BRACKET BOLT BACKED ITSELF OUT. THIS HAPPENED AT A LOWER SPEED (ABOUT 20-25 MPH) AND SO THERE WERE NO INJURIES INVOLVED (ESPECIALLY SINCE I HAD THREE PASSENGERS IN THE VEHICLE). BUT, WHEN THIS HAPPENED IT GOUGED THE INSIDE OF THE WHEEL (A FACTORY WHEEL) AND CAUSED IT TO INSTANTLY DEFLATE THE TIRE AS I CAME TO A STOP. I ENDED UP HAVING TO REPLACE THE WHEEL, THE ROTOR AND THE BRAKE PADS TO FIX THE DAMAGE. ON OCTOBER 18, 2006, WHILE TRAVELING NOTHBOUND ON I-25, JUST NORTH OF EXIT 158, I HEARD A "POPPING" SOUND AND FELT AS IF I HAD RUN OVER A ROCK. I THEN TOOK EXIT 161, AND WHILE TRAVELING ABOUT 25-30 MPH, AND STOPPING, MY FRONT, DRIVER'S-SIDE, TIRE SUDDENLY EXPLODED FROM A HUGE GASH IN THE SIDEWALL. I WAS TOWING A 8'X10' FLATBED TRAILER WITH SOME TOOLS LOADED ON IT. WHEN I WAS ABLE TO GET OUT OF THE TRAFFIC LANES, I REMOVED THE TIRE AND THE ENTIRE WHEEL HAD SPLIT IN TWO. I ALSO DISCOVERED THAT AGAIN, THE LOWER CALIPER MOUNTING BRACKET BOLT HAD BACKED ITSELF OUT. I HAD TO HAVE THE VEHICLE TOWED AND THE TOW TRUCK DRIVER TOLD ME THAT HE KNEW OF THIS HAPPENING TO OTHER PEOPLE AFTER THEY HAD THEIR FORD PICKUP BRAKES WORKED ON. HE SAID THAT IT IS NOT A PROBLEM, THAT HE KNEW OF, WHEN THE VEHICLES COME FROM THE FACTORY, ONLY AFTER THE BRAKES HAVE BEEN WORKED ON. I HAD TO REPLACE THE WHEEL, THE TIRE, THE STEERING KNUCKLE, THE ROTOR AND THE PADS. WE ENDED UP REPLACING THE LOWER BOLTS AND PUTTING LOCKTIGHT ON THE BOLTS (THIS WAS THE RECOMMENDATION FROM THE TOW TRUCK DRIVER AND MY MECHANIC). WE DID SAVE THE DAMAGED PARTS. AFTER THE FIRST INCIDENT MY MECHANIC CHECKED THE TECH SERVICE BULLETINS AND DID NOT FIND ANY BULLETINS FROM FORD RE: THIS ISSUE. I ALSO SPOKE TO THE PARTS SERVICE REP AT PHIL LONG FORD (COLORADO SPRINGS, CO) AND HE TOLD ME THAT HE KNEW ABOUT THIS ISSUE, THAT IT WAS ACTUALLY QUITE COMMON, BUT THAT FORD HAD NOT ISSUED A BULLETIN ABOUT THIS. *NM
Steering, Oct 26, 2006
DT*: THE CONTACT STATED WHILE ATTEMPTING TO PARK IN A PARKING LOT, ALL STEERING WAS LOST. THE VEHICLE WAS TOWED TO THE DEALER WHO REPLACED THE TIE ROD.
Structure, Oct 17, 2006
BACK WINDOW LEAKS AND HAVE BEEN TOLD FORD KNOWS ABOUT IT. BUT YET NO RECALLS ARE ON IT. *NM *AK
Other or unspecified, Oct 15, 2006, fire
I WAS VIEWING PROPERTY IN ANOTHER COUNTY. I LEFT MY WEHICLE PARKED ON A RANCH ROAD IN ORDER TO RIDE WITH THE REALTOR. WHEN I RETURNED TO MY VEHICLE (2002 F150 SUPER CREW) IT WAS ENGULFED IN FLAMES. I HAD A CAMERA BECAUSE I WAS TAKING PICTURES OF THE PROPERTY, SO I HAVE PICTURES OF THE TRUCK ON FIRE AS WELL AS PICTURES AFTER THE FIRE DEPT. PUT OUT THE FIRE. ALL CONTENTS AND THE VEHICLE WERE DESTROYED, BUT THERE WERE NO INJURIES TO ANY PEOPLE OR OTHER PROPERTY. THERE WAS AN OFF DUTY POLICE OFFICER AT THE SITE WHEN I RETURNED, BUT I DIDN'T GET HIS NAME. HE CALLED THE FIRE DEPARTMENT AND TOLD ME THERE WASN'T ANYTHING ELSE I COULD DO. THE REALTOR, A FRIEND, AND I LEFT TO VIEW MORE PROPERTY. WE RETURNED TO TAKE MORE PICTURES AFTER THE FIRE DEPARTMENT HAD LEFT AS WELL.
Electrical system, Oct 14, 2006
TRUCK MAKES NOISE AND WILL NOT START THE KEY PAD WILL NOT LET ME IN MY TRUCK AND THE TRUCK ACTS LIKE IT WANTS TO START BUT ANTI THEFT SYSTEM WON'T LET IT START. ARE THERE ANY RECALLS ON THIS PROBLEM. *NM
Engine and engine cooling, Oct 11, 2006, crash
VEHICLE WAS ALWAYS MAINTAINED CORRECTLY, WHILE DRIVING AT APPROXIMATELY 25-30 MILES PER HOUR, THERE WAS A SUDDEN POPPING NOISE, VEHICLE LOST POWER WHICH STARTLED THE DRIVER AND CAUSED THE VEHICLE TO CRASH OFF THE ROAD. VEHICLE WAS RETURNED TO THE ROAD AND BROUGHT TO A PARKING LOT. NEXT DAY THE VEHICLE WAS TOWED TO MECHANIC AND IT WAS DISCOVERED THAT THE SPARK PLUG WAS BLOWN FROM THE ALUMINUM HEAD. MECHANIC TAPPED THE HEAD AND OWNER WAS FORCED TO SPEND $600 DOLLARS, OR REPLACE ENTIRE HEAD FOR $3500. MINOR VEHICLE DAMAGE DUE TO ACCIDENT, IF THIS OCCURRED AT HIGHER SPEED UNKNOWN WHAT COULD HAVE HAPPENED. PREGNANT WOMAN IN THE VEHICLE WHO WAS EXTREMELY SCARED DUE TO NOISES AND EXHAUST BLOWING INTO CABIN OF 02 F150 V8. *NM
Service brakes, Hydraulic, Sep 27, 2006, crash
CONSUMER COMPLAINT CONCERNING 2002 F150 SUPERCREW BRAKE PEDAL BENT CAUSING THE CONSUMER TO NOT FULLY STOP. *TS ***NAR**** THE CONSUMER WAS INVOLVED IN AN ACCIDENT AS A RESULT OF NOT BEING ABLE TO STOP THE VEHICLE. (LAWYER ON BEHALF OF CONSUMER) *JB
Service brakes, Hydraulic, Sep 21, 2006
2002 FORD F-150 BRAKE PADS AND ROTORS WERE REPLACED WITH LESS THAN 23,000 MILES ON THE VEHICLE. THE ROTORS WERE TOO WORN TO BE TURNED. *KB *NM
Electrical system, Sep 15, 2006
THE TRUCK WAS DRIVEN BACK FROM THE STORE, A DISTANCE OF A FEW MILES, THEN PARKED IN MY DRIVEWAY. APPRXIMATELY 30 MINUTES LATER I HEAD WHAT SOUNDED LIKE A COMPRESSOR RUNNING OUT IN THE STREET. WENT OUT INTO THE DRIVEWAY AND FOUND THE STARTER WAS TURNING OVER THE ENGINE. THE TRUCK HAD BEEN TURNED OFF WHEN PARKED AND THE KEY WAS REMOVED. WENT BACK INSIDE GOT THE KEY, AND TURNED THE IGNITION SWITCH TO THE "RUN" POSITION. TRUCK STARTED AND RAN. TURNED OFF IGNITION AND REMOVED KEY, BUT THE STARTER CONTINUED TO TURN ENGINE. DID THIS SEVERAL TIMES BEFORE LETTING THE ENGINE RUN FOR APPROXIMATELY 5 MINUTES, THEN FINALLY WAS ABLE TO TURN OFF IGNITION AND STARTER DID NOT CRANK THE ENGINE. NEXT MORNING TRUCK WOULD NOT START. TRUCK WAS TOWED AND HAD TO HAVE STARTER REPLACED BECAUSE IT HAD BURNED OUT. THE TRUCK HAS ONLY 15,000 MILES. CALLED LOCAL FORD SERVICE DEPARTMENT WHERE TRUCK WAS PURCHASED AND THEY SAID THEY WERE UNAWARE OF ANY PROBLEMS WITH STARTERS. OBVIOUSLY THERE IS A PROBLEM WITH STARTER ENGAGING BY ITSELF.
Power train, Sep 10, 2006
MANUAL CLUTCH MALFUNCTIONED INCLUDING REMAINING DISENGAGED (IN GEAR) WHILE PEDAL WAS DEPRESSED TO THE FLOOR. SLAVE CYLINDER FAILED AND LEAKED FLUID NECESSITATING REPLACEMENT. OCCURRED AT <45000 MILES AND IS IDENTICAL TO THE FAIL MECHANISM EXHIBITED ON NEIGHBORS 2001 F150 4.6 AT 39000 MILES. *JB
Electrical system, Sep 7, 2006, fire
DT*: THE CONTACT STATED WHILE DRIVING 10 MPH, A BURNT SMELL WAS NOTICED. UPON INSPECTION, A RED WIRE UNDER THE DRIVER SEAT WAS ON FIRE. ALSO, THE ELECTRICAL WIRING HARNESS FOR THE POWER SEATS AND SEAT HEATER WAS INOPERABLE. THE VEHICLE WAS TAKEN TO A SERVICE DEALER WHO DETERMINED THAT THE WIRES RUBBING AGAINST THE SEAT FRAME CAUSED THE FIRE. THE DEALER REPLACED THE 3 WIRING HARNESSES CONNECTED FROM THE DASH TO ALL SEATS IN THE VEHICLE. THE MANUFACTURER WAS ALERTED AND DENIED THE CLAIM.
Air bags, Sep 5, 2006, crash
DT*: THE CONTACT STATED WHILE DRIVING 30 MPH ON THE HIGHWAY IN STOP AND GO TRAFFIC, THE VEHICLE STRUCK ANOTHER VEHICLE IN THE REAR AND THE AIRBAGS DID NOT DEPLOY. THE CONTACT WAS WEARING A SEAT BELT AND NO INJURIES WERE SUSTAINED. THERE WAS EXTENSIVE DAMAGE TO FRONT OF THE VEHICLE; THE INSURANCE ADJUSTOR DEEMED THE VEHICLE A TOTAL LOSS. THE POLICE WAS ALERTED AND A REPORT WAS TAKEN. A MANUFACTURING REPRESENTATIVE INSPECTED THE VEHICLE AND DETERMINED THE AIRBAGS SHOULD HAVE NOT DEPLOYED DUE TO THE IMPACT AND NO DEFECT WAS FOUND. THE MANUFACTURER WAS ALERTED.
Fuel system, Gasoline, Power train, Aug 28, 2006
I OWN A 2002 FORD F-150 SUPERCREW 4X4 PICKUP WITH 5.4L V8 GAS ENGINE AND AOD AUTOMATIC TRANSMISSION. AT 48,500 MILES ON THE VEHICLE THE OD ON/OFF SWITCH WOULD NOT STAY ENGAGED AND WAS FLASHING INTERMITTENTLY I TOOK THE TRUCK TO A LOCAL TRANSMISSION SHOP WHO SHOWED ME METAL SHAVINGS IN THE TRANSMISSION PAN AND WAS TOLD THE TORQUE CONVERTER MUST BE REPLACED AND THE TRANSMISSION MUST BE REBUILT. I AGREED TO THE WORK BECAUSE I NEED A DEPENDABLE VEHICLE. I HAVE NEVER ABUSED THE TRUCK IN ANY WAY AND DO NOT HAUL ANY TYPE OF TRAILERS WITH THE VEHICLE. *NM
Suspension, Tires, Aug 24, 2006
I PURCHASED A 2002 FORD TAURUS SES ON JULY 31,2005. HOWEVER I HAVE BEEN EXPERIENCING A LOUD SOUND WHEN DRIVING LIKE THE WHEEL IS WOBBLING, AND THIS CAUSES THE CAR TO DRIFT SUDDENLY ALMOST CAUSING A ACCIDENT. I'VE BEEN ALSO EXPERIENCING A BURNING SMELL COMING FROM THE VENTS IN THE VEHICLES WHEN THE HEAT WAS NOT IN USE. *JB