2002 Ford F-150
Problems, recalls and owner-reported issues
Engine and engine cooling is the leading concern among 955 owner complaints filed for this model year. This is the 5th highest complaint count among 26 F-150 model years with reports.
Of the 2002 reports, 58 involved a crash and 100 involved a fire. 67 people were injured.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsAug 11, 2008
K2 MOTOR IS RECALLING 1,921 AFTERMARKET HEADLAMPS OF VARIOUS MODELS SOLD FOR USE ON THE ABOVE LISTED VEHICLES. THESE HEADLAMPS ARE MISSING THE AMBER SIDE REFLEX REFLECTOR WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER SIDE REFLEX REFLECTORS, THE LIGHTING VISIBILITY MAY BE AFFECTED, POSSIBLY RESULTING IN A VEHICLE CRASH.
K2 MOTOR WILL NOTIFY OWNERS AND OFFER A FULL REFUND. THE RECALL BEGAN ON DECEMEBER 17, 2008. OWNERS MAY CONTACT K2 MOTOR AT 1-909-839-2992.
Campaign 08E050000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lighting, headlightsAug 1, 2006
CERTAIN MAXZONE HEADLIGHT ASSEMBLIES, DEPO BRAND, P/NOS. 331-1129L-ASN AND 331-1129R-ASN, SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
MAXZONE WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON JULY 28, 2006. OWNERS MAY CONTACT MAXZONE AT 909-822-3288.
Campaign 06E067000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN AJ MOTORSPORT COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
AJ MOTORSPORT WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR THE LAMPS. THE RECALL BEGAN ON JULY 31, 2006. OWNERS MAY CONTACT AJ MOTORSPORT AT 626-618-2026.
Campaign 06E065000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Vehicle speed controlSep 7, 2005
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
A FIRE AT THE SWITCH COULD OCCUR.
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Campaign 05V388000 on NHTSA.gov
Representative owner complaints
955 reports, newest first.
Vehicle speed control, Engine, Aug 20, 2014, fire
ON MARCH 22, 2014, THE TRUCK WAS PARKED IN A LOCAL PARKING LOT, THE IGNITION KEY WAS REMOVED AND THE TRUCK WAS LOCKED. THE DRIVER RETURNED TO THE TRUCK TO FIND THAT WHILE IT WAS PARKED, A FIRE HAD BEGUN IN THE ENGINE COMPARTMENT OF THE TRUCK, AND THE FIRE DEPARTMENT AND POLICE DEPARTMENT WERE ON THE SCENE PUTTING OUT THE FIRE. BECAUSE OF THE QUICK ACTIONS OF AN INDIVIDUAL PARKED NEARBY WHO USED A FIRE HOSE TO CONTAIN THE FIRE UNTIL THE FIRE DEPARTMENT ARRIVED, THE CABIN AND THE BODY OF THE TRUCK WERE SPARED, AND THE DAMAGE WAS LOCALIZED TO THE ENGINE COMPARTMENT. THE CAUSE OF THE FIRE WAS THE SPEED CONTROL DEACTIVATION SWITCH.
Vehicle speed control, Aug 20, 2014
WHILE DRIVING ON THE HIGHWAY, I PUSHED THE ON BUTTON FOR THE CRUISE CONTROL AND PUSHED THE SET/EXCEL BUTTON AT 70 MPH. AFTER A MINUTE OR SO I LOOKED DOWN AND WAS GOING 75 AND ACCELERATING. I TAPPED THE BREAK WHICH HAD NO EFFECT. I TAPPED THE BREAK SEVERAL MORE TIME BUT THE TRUCK KEPT ACCELERATING. I PUSHED THE OFF BUTTON SEVERAL TIMES WHILE CONTINUING TO PUMP THE BREAK. THE CRUISE CONTROL FINALLY WENT OFF. SEVERAL MILES DOWN THE ROAD I TRIED TO USE THE CRUISE CONTROL AGAIN WITH THE SAME RESULTS. MY TRUCK IS A 4.2L V6 AND HAS HAD THE RECALL TAKEN CARE OF SEVERAL YEARS AGO. THIS APPEARS TO HAVE HAPPENED TO SEVERAL OTHER PEOPLE AND COULD HAVE HAD A DISASTROUS OUTCOME. *TR
Electrical system, Jul 28, 2014
ODOMETER WORKED INTERMITTENTLY, SOMETIMES WOULD GO OUT AND THEN COME BACK ON. NOW NOT WORKING AT ALL. AIRBAG LIGHT STAYS ON. UPDATED 4/24/2015 *JS
Power train, Structure, Service brakes, Jul 28, 2014
CROSS FRAME MEMBER WHICH CONTAINS THE TRANSMISSION MOUNT WAS EXTREMELY RUSTED OUT AND CRACKED. STATE SAFETY INSPECTION REP INDICATED IT WOULD NOT PASS INSPECTION IN THE NEAR FUTURE. FORD NO LONGER MANUFACTURES THE FRAME MEMBER. I WAS LUCKY AFTER A LONG SEARCH TO FIND A DEALER WHICH STILL HAD THE PART AVAILABLE. PART # IS: XL3Z6A023CA. THE VEHICLE HAS BEEN OPERATED IN WARWICK NY SINCE NEW AND IN NORTHEASTERN PA SINCE 2007. I BELIEVE IF THE FRAME MEMBER WOULD FAIL THE TRANSMISSION WOULD DROP DOWN. I HAVE PHOTOS OF THE RUSTED UNIT. IF YOU CARE TO SEE THEM PLEASE SEND AN E-MAIL ADDRESS AND I'LL ATTACH THEM TO A E-MAIL. SOMETHING MUST BE DONE TO REQUIRE MANUFACTURES TO USE BETTER MATERIAL FOR PICKUP TRUCK FRAMES AND BRAKE LINES. I HAVE ALSO REPORTED PROBLEMS WITH BRAKE LINES ON THIS TRUCK RUSTING OUT. ONE INCIDENT, I REPORTED, OCCURRED AFTER BACKING UP A RV IN A CAMPSITE AFTER JUST DRIVING OVER 150 MILES ON THE INTERSTATE HIGHWAY. PROVIDENCE PROTECTED ME AS I COULD HAVE LOST THE BRAKES WHILE TRAVELING ON THE INTERSTATE! *JS .
Engine and engine cooling, Jul 18, 2014
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE AT A STOP, THERE WAS AN ABNORMAL NOISE COMING FROM THE ENGINE WITHOUT WARNING. THE CONTACT MENTIONED THAT THE FAILURE RECURRED INTERMITTENTLY. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE RADIATOR SUPPORTS WERE RUSTED AND NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 73,000 AND THE CURRENT MILEAGE WAS 74,000.
Engine, Jul 15, 2014
SPARK PLUG FAILURE AS ACCELERATING FROM A STOP LIGHT, AND ENGINE PROBLEM RESULTING FROM 7 CYLINDER OPERATION. GOT IT TO A MECHANIC AND HE WAS ABLE TO SLEEVE THE SPARK PLUG THREAD AND INSTALL A NEW PLUG. NOW THE SAME IS STARTING AGAIN. I AM TAKING THE VEHICLE TO THE MECHANIC TO MAKE PERMANENT REPAIRS FOR ALL THE SPARK PLUG. THIS MAY END UP WITH THE ENGINE HEADS BEING REMOVED IN ORDER TO MAKE COMPLETE REPAIRS, AND THE COST FOR THAT WILL BE THOUSANDS OF DOLLARS. THIS IS A FORD ENGINE DESIGN PROBLEM THAT FORD HAS BEEN AWARE OF, YET THEY CONTINUE TO DENY ANY RESPONSIBILITY. *TR
Service brakes, Jul 14, 2014, fire
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT THE VEHICLE CAUGHT FIRE WHILE PARKED. THE FIRE ORIGINATED AT THE BRAKE BOOSTER AREA AND SPREAD TO THE INTERIOR OF THE VEHICLE. THE FIRE DEPARTMENT EXTINGUISHED THE FLAMES. THE VEHICLE WAS DESTROYED. THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 193,000. UPDATED 9/18/14*CN UPDATED 2/3/2015 *JS
Power train, Fuel/propulsion system, Jun 26, 2014
ON 06/25/2014 I WAS DRIVING MY 2002 FORD F-250 SUPER DUTY 7.3 LITRE DIESEL SOUTH ON RT. 81 IN SYRACUSE NY. AT EXIT 81 AND IN CONGESTED TRAFFIC WHEN I LOST ALL ENGINE POWER. THE TRANSMISSION LIGHT CAME ON BUT WHEN I PRESSED THE ACCELERATOR NOTHING HAPPENED. THE ENGINE WAS STILL RUNNING BUT THE TRUCK WOULD NOT GO. I WAS IN THE LEFT LANE INTENDING TO GO SOUTH ON 81 WITH A BARRIER ON MY LEFT AND NO SHOULDER TO ESCAPE TRAFFIC. I SIGNALED AND DRIFTED OVER TO THE RIGHT AND ENDED UP STOPPING IN AN AREA BETWEEN THE RT 81 LANE AND AN EXIT RAMP. WHILE DOING THIS I HAD SLOWED CONSIDERABLY AS THE TRUCK HAD NO POWER AND CARS AND TRUCKS BEHIND ME HAD TO SWERVE AND BRAKE ABRUPTLY TO AVOID STRIKING ME. THE AREA WHERE I FINALLY CAME TO REST WAS DIRECTLY BETWEEN THE TWO LANES WITHOUT ROOM ON EITHER SIDE. I ATTEMPTED TO EXIT THE TRUCK TO TRY TO EVALUATE THE SITUATION BUT TRAFFIC WAS TRAVELING WITHIN A FOOT OR TWO OF THE TRUCK. I CONTACTED AAA AND HAD TO WAIT IN THIS VERY HAZARDOUS POSITION FOR ABOUT 45 MINUTES FOR A TOW TRUCK TO ARRIVE. I HAD TO BE TOWED ALMOST 200 MILES TO MY HOME AFTER MY MECHANIC DIAGNOSED THE PROBLEM HE STATED THAT IT WAS ONE OF OR POSSIBLY TWO SENSORS THAT HAD FAILED. THESE SENSORS CONTROLLED THE FUEL AND AIR FLOW TO THE ENGINE AND WHEN THEY FAILED IT REFUSED TO ALLOW THE ENGINE TO ACCELERATE NOT ALLOWING ME TO MOVE THE TRUCK. I FEEL THAT FORD SHOULD BE MADE TO DESIGN A SENSOR THAT PROVIDES A WARNING OR A MEANS TO OVERRIDE THE SYSTEM IN ORDER FOR A DRIVER TO MAKE IT TO A POINT OF SAFETY. THIS SITUATION MIMICKED THE SAME SITUATION CAUSED BY GM CARS HAVING THEIR IGNITION SHUT OFF CAUSING DEATH AND SERIOUS INJURIES. I JUST HAPPENED TO BE VERY LUCK AS I NARROWLY MISSED BE STRUCK BY FAST MOVING TRACTOR TRAILERS AND CARS. HOPEFULLY SOMETHING CAN BE DONE BY FORD TO CORRECT THIS DANGEROUS SITUATION. MY WIFE AND I FEEL VERY LUCKY TO BE HOME SAFE TODAY. *TR
Air bags, Jun 20, 2014, crash
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT THE AIR BAGS FAILED TO DEPLOY AFTER A HEAD-ON CRASH OCCURRED. THE VEHICLE WAS TOWED TO AN INDEPENDENT LOT WHERE THE INSURANCE COMPANY DEEMED THE VEHICLE WAS DESTROYED. A POLICE REPORT WAS FILED. THE CONTACT SUSTAINED MINOR INJURIES AND REQUIRED MEDICAL ATTENTION. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 105,000.
Engine, Jun 7, 2014
SPARK PLUG BLEW ON MY F150 KING RANCH. *TR
Power train, Service brakes, May 20, 2014
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED WHILE DRIVING 55 MPH, THE BRAKE PEDAL BECAME STUCK AND THE VEHICLE ACCELERATED TO 70 MPH. WHEN THE VEHICLE VEERED TO THE RIGHT IT RESUMED TO A NORMAL SPEED OF 55 MPH. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT AND OFFERED NO REMEDY. THE FAILURE WAS NOT DIAGNOSED. THE FAILURE MILEAGE WAS 200,000. THE VIN WAS NOT AVAILABLE. THE CURRENT MILEAGE WAS 275,000.
Seat belts, Seats, May 3, 2014
DRIVERS SEATBELT UNLATCHED. HAPPENS OFTEN. *TR
Vehicle speed control, Apr 28, 2014
GAS PETAL STICKS AND WHEN PUSHED ON TRUCK ACCELERATES RAPIDLY, THIS HAPPENS WHEN STARTING OUT FROM A STOP AND DURING ALL DRIVING. *JS
Vehicle speed control, Apr 16, 2014, fire
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE PARKED, THE VEHICLE BURST INTO FLAMES AFTER THE ALARM SOUNDED. THE CONTACT PERSONALLY EXTINGUISHED THE FLAMES. THE VEHICLE WAS DESTROYED. THE CONTACT ALSO MENTIONED THAT THE VEHICLE WAS PREVIOUSLY REPAIRED UNDER NHTSA CAMPAIGN NUMBER 05V388000 (VEHICLE SPEED CONTROL). THE VEHICLE WAS NOT DIAGNOSED. THE MANUFACTURER WAS NOT CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 138,000.
Engine, Apr 7, 2014
ON MORE THAN ONE OCCASION SPARK PLUG AND COIL FOR #4 CYLINDER HAS BLOWN OUT. FEW TIMES I WAS ABLE TO TIGHTEN DOWN THE PLUG AND REPLACE THE COIL. LAST TIME IT HAPPENED IT MESSED UP THE THREADS. HAD TO BUY A SPECIAL PLUG TO PUT IN ALONG WITH A RETHREAD PART. NOW I CAN NOT EVERY REPLACE THAT SPARK PLUG DO TO HAVING THE THREADING HOUSING. *TR
Power train, Apr 4, 2014
ENGAGE CLUTCH PEDAL AND CLUTCH PEDAL WENT TO THE FLOOR. THEY HAVE A PLASTIC BUSHING THAT GOES AROUND A STEEL BALL FITTING TO HOLD CLUTCH CABLE TO CLUTCH PEDAL. IT IS SO BAD I CARRY EXTRA PLASTIC BUSHINGS WITH ME IN CASE OF FAILURE. MY CONCERN IS THAT WHEN I HAVE A FULLY LOADED TRUCK WITH CAMPER AND HORSE TRAILER IN TOE. I AM STUCK WITH A TRUCK STUCK IN GEAR AND NO WAY TO DISENGAGE CLUTCH. EVEN EMPTY THIS IS A SCARY UNCOMFORTABLE EXPERIENCE. THEY SHOULD HAVE A SOLID PIN FOR A CONNECTION NOT A CHEAP $5.00 PART THAT BREAKS EVERY 30,000 MILES. I HOPE THIS CAN BE CORRECTED BEFORE SOMEONE IS KILLED. *TR
Engine, Mar 24, 2014
WAS DRIVING DOWN THE ROAD AT 35 MPH AND HEARD A POP THEN THE ENGINE STARTED TO RUN ROUGH. TOOK TO THE MECHANIC SAID THAT I HAD A BLOWN SPARK PLUG. *TR
Vehicle speed control, Mar 19, 2014, fire
TL* THE CONTACT OWNS A 2002 FORD F150. THE CONTACT STATED THAT THE VEHICLE WAS PARKED AND NOT OPERATING WHEN IT CAUGHT ON FIRE. THE FIRE DEPARTMENT WAS ABLE TO EXTINGUISH THE FIRE. THE CONTACT INDICATED THAT THE VEHICLE WAS DESTROYED AND ONLY THE BED OF VEHICLE REMAINED. NO ADDITIONAL INFORMATION WAS AVAILABLE REGARDING THE INCIDENT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 150,000.
Seat belts, Mar 18, 2014
TL* THE CONTACT OWNS A 2002 FORD F-250. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 55 MPH, THE DRIVER'S SIDE SEAT BELT BUCKLE INDEPENDENTLY UNLATCHED. THE BUCKLE WOULD NOT REMAIN CLOSED EVEN AFTER SEVERAL ATTEMPTS. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 131,600.
Fuel system, Gasoline, Vehicle speed control, Feb 27, 2014
THROTTLE BODY LINKAGE "PLASTIC COVER CLAMSHELL" CRACKED IN HALF AT PLASTIC HINGE (OXIDIZED PLASTIC) . LOOSE PLASTIC COVER WEDGED OPEN THROTTLE FULLY CAUSING "DANGEROUS LIFE THREATENING" DRIVING STUCK AT FULL THROTTLE. I HAVE THE COVER AND PHOTOS IF YOU WANT ME TO SEND THEM. *TR
Engine, Feb 19, 2014
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 65-75 MPH, THE ENGINE WOULD HESITATE THEN SURGE FORWARD WHEN THE CONTACT WAS ATTEMPTING TO ACCELERATE. THE FAILURE WAS RECURRING. THE CONTACT TOOK THE VEHICLE TO AN INDEPENDENT MECHANIC, WHO STATED THAT THE EGR SENSOR WOULD NEED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURE WAS NOT ALERTED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 58,730. THE VIN WAS NOT AVAILABLE. . ..UPDATED 03-12-14 *BF
Engine, Jan 29, 2014
A SPARK PLUG EJECTED FROM THE RIGHT SIDE HEAD OF THE ENGINE HEAD WHILE RUNNING DOWN THE HWY AT 60 MPH. THE HEAD MIGHT BE DAMAGED. I HAVEN'T HAD A CHANCE TO GET IT FIXED. BEEN A FORD TRUCK GUY ALL MY LIFE & I CAN'T BELIEVE FORD HASN'T ACCEPTED ANY RESPONSIBILITY OF ANY PORTION OR KIND FOR THIS. MY ESTIMATED EXPENSE TO REPAIR THIS IS $1,000 TO $3,000 DEPENDING ON ANY DAMAGE TO THE HEAD ETC.. I PAID $4200 FOR THE TRUCK IN APRIL OF 2013...IT IS IN VERY GOOD CONDITION & TO GOOD TO JUNK IN MY OPINION. BESIDES I CAN'T AFFORD TO BUY ANOTHER TRUCK SO I HAVE TO TRY TO FIX IT. THIS IS BEYOND DISAPPOINTING, IT IS A MAJOR BLOW TO THE BUDGET ETC. ETC. ETC...... *TR
Engine, Jan 27, 2014
ENGINE THREW A SPARK PLUG OUT OF THE HOLE, BROKE THE MOUNT FOR THE COIL PACK. THIS IS THE THIRD TIME I HAVE HAD THIS ISSUE. *TR
Wheels, Service brakes, Jan 19, 2014, crash
FRONT BRAKE CALIPER MOUNTING BRACKET SEIZED ON THE SLIDE BOLTS THAT ALLOW THE BRAKES TO MOVE IN AND OUT WHEN PRESSED AND RELEASED. THE SLIDE BOLTS THAT ALLOW THE CALIPER TO MOVE HAVE SEIZED CAUSING THE VEHICLE TO PULL VERY HARD TO ONE SIDE OF THE ROAD. IN MY CASE I WAS TOWING A 20' COMMERCIAL LANDSCAPE TRAILER EQUIPPED WITH DUAL AXLE TRAILER BRAKES. I APPROACHED A TRAFFIC LIGHT AND PROCEEDED TO MAKE A LEFT TURN GOING A SPEED OF APPROXIMATELY 15 TO 20 MPH WHEN I PRESSED THE BRAKE DURING THE TURN THE TRUCK PULLED EXTREMELY HARD TO THE LEFT RESULTING IN MY TRAILER JACK KNIFING INTO THE LEFT SIDE OF THE TRUCK CAUSING MAJOR DAMAGE TO MY BED AND REAR WHEEL ON MY TRUCK. LATER AFTER INVESTIGATING THE CAUSE OF THE SUDDEN PULL FOUND THAT THE LEFT BRAKE CALIPER MOUNTING BRACKET HAD ONE OF THE BOLTS SEIZED WHILE THE OTHER WAS MOVING PROPERLY ALLOWING THE BRAKE TO MOVE A LITTLE BUT NOT PROPERLY CAUSING THE BRAKE TO DRAG AGAINST THE ROTOR ON THE INNER BRAKE PAD. WHEN THE BRAKE IS PRESSED THE PRESSURE PULLS THE TRUCK TO THE LEFT EXTREMELY HARD. REPLACING THE SLIDE BOLTS AND THE BRAKE CALIPER MOUNTING BRACKET FIXED THIS ISSUE AND I HAVEN'T HAD ANY ISSUES AFTER REPLACEMENT. I KNOW THIS MAY BE A LITTLE HARD TO UNDERSTAND AS MY DESCRIPTION MAY NOT BE THE BEST, BUT THE UPPER BRAKE CALIPER BOLT WAS SEIZED WHILE THE LOWER BOLT WAS MOVING FREELY, WHEN THE BRAKE PEDDLE WAS PRESSED CAUSED THE LEFT BRAKE CALIPER TO GRAB HARDER THAN THE RIGHT SIDE CAUSING THE TRUCK TO PULL EXTREMELY HARD TO THE LEFT. THE TRAILER BRAKE WAS SET ON 7 AT THE TIME AND WORKED PROPERLY. THE TRUCK PULLED SO HARD TO THE LEFT CAUSED THE TRAILER TO BE AT SUCH A TIGHT ANGLE IT BEGAN TO SLIDE AND WHEN I REALIZED WHAT WAS HAPPENING IT WAS TO LATE TO CORRECT IT. THE BED IS STILL DAMAGED FROM THIS. BTW I BOUGHT MY FORD IN 2002 BRAND NEW WITH 5.4 V8 AND I AM AT 271,000 MILES AND IT RUNS LIKE THE DAY I PURCHASED IT! I LOVE IT! *TR
Engine, Dec 6, 2013
TL* THE CONTACT OWNS A 2002 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 35 MPH, THE VEHICLE MADE A LOUD NOISE. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIAN DIAGNOSED THAT THERE WAS A BLOWN SPARK PLUG THAT NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 170,000.