2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints: electrical system
100 reports, newest first. Show all
Electrical system, Visibility/wiper, Jul 14, 2012
WHILE DRIVING ON THE FREEWAY MY PASSENGER SIDE WINDOW UNEXPECTEDLY FELL THROUGH THE DOOR. WHEN I PRESSED THE BUTTON TO OPEN THE WINDOW A TAD THE REGULATOR BROKE AND THE WINDOW BEGAN TO FALL. A WEEK LATER THE SECOND BACK PASSENGER WINDOW CAME CRASHING DOWN ALSO. THANKFULLY IT WAS WHILE I WAS AT THE STORE AND THE CAR WAS STATIONARY. I HAD TO FIX THIS OUT OF POCKET LAST WEEK FOR ABOUT 700.00 FOR BOTH WINDOWS, THE REPAIR GUY AT FORD SAID THIS WASN'T COVERED OR ISSUED AS A RECALL. NOW FASTFORWARD TO YESTERDAY, MY SIDE DRIVER WINDOW COMES FALLING DOWN AND I HAD TO USE A DOORSTOP TO HOLD IT UP. I FEEL THIS IS A WIDESPREAD ISSUE THAT FORD HAS NOT COME TO TERMS WITH. THIS SHOULD HAVE BEEN A RECALL ISSUED YEARS AGO. CHECKING THE INTERNET THERE A NUMEROUS SITES WHERE ANGRY CUSTOMERS OF FORD ARE EXPERIENCING THIS PROBLEM WAY TO FREQUENTLY.(EX. HTTP://WWW.CARCOMPLAINTS.COM/FORD/F150/2004/WINDOWS_WINDSHIELD/WINDOW_DOES_NOT_ROLL_UP.SHTML) WE HAVE ALWAYS BOUGHT FORD, BUT WITH THE RECENT PROBLEMS THIS MIGHT CHANGE. *TR
Electrical system, Visibility, Jul 8, 2012
WHILE DRIVING DOWN INTERSTATE DRIVERS WINDOW FOR NO REASON JUST FELL DOWN CAUSING A LOAD CRASHING NOISE I NEARLY WENT INTO DITCH. TWO DAYS LATER THE DRIVERS REAR WINDOW DID SAMETHING. I WAS NOT ROLLING WINDOWS UP OR DOWN THEY JUST FELL CAN FORD ADMIT THEY HAVE PROBLEM BEFORE SOMEONE GETS INJURED. *TR
Electrical system, Structure, Visibility/wiper, Jul 5, 2012
ON 25 MARCH 2011, I ENCOUNTERED A LOUD POP IN THE DOOR ON THE DRIVER-SIDE OF MY 2004 FORD F-150 REGULAR CAB TRUCK, AND THE WINDOW DISAPPEARED INTO THE DOOR FRAME. I REMOVED THE DOOR PANEL AND DISCOVERED THAT THE CABLE MECHANISM WITHIN THE WINDOW REGULATOR HAD FAILED. WITHOUT FURTHER DELAY I TURNED THE TRUCK INTO MY FORD DEALER TO HAVE THE WINDOW REGULATOR REPAIRED, AND RECEIVED A REPAIR BILL OF $301.86 (THE REGULATOR ALONE COST $159.36); THE FORD ADVISOR STATED THAT THEY HAD THE PART IN STOCK SINCE THE WINDOW REGULATOR FAILURE WAS A COMMON OCCURRENCE. I DID NOT INSPECT THE REGULATOR TO DETERMINE WHY THE CABLE MECHANISM HAD FAILED. AFTER THIS INCIDENT I VISITED WWW.NHTSA.GOV TO DETERMINE THE EXTENT OF THE PROBLEM, AND LEARNED THAT MORE THAN 240 OTHER 2004 FORD TRUCK OWNERS HAD EXPERIENCED THE EXACT SAME PROBLEM IN ONE DOOR OR THE OTHER IN THEIR TRUCKS. AS MIGHT BE EXPECTED WHEN INFERIOR PARTS ARE INSTALLED IN A VEHICLE, SUCH AS THE WINDOW REGULATORS IN THE 2004 FORD TRUCKS, THE PASSENGER-SIDE WINDOW REGULATOR ALSO FAILED. IN THE SECOND INSTANCE I DETERMINED THAT A SMALL, CHEAP PIECE OF MOLDED PLASTIC ON THE WINDOW REGULATOR HAD FAILED BECAUSE OF THE IMMENSE PRESSURE APPLIED TO IT WHEN THE WINDOW WAS BEING RAISED. DETAILS OF THAT FAILURE ARE LISTED ELSEWHERE ON THIS WEBSITE. *TR
Electrical system, Structure, Visibility/wiper, Jul 5, 2012
IN LATE-JUNE 2012 A LOUD CLUNK/THUD/POP/SMALL EXPLOSION OCCURRED IN THE PASSENGER-SIDE DOOR OF MY 2004 FORD F-150 REGULAR CAB TRUCK, WHILE THE VEHICLE WAS STOPPED AND IDLING, AND THE WINDOW DROPPED INTO THE DOOR FRAME. WHEN I RETURNED HOME I REMOVED THE DOOR PANEL AND DISCOVERED THAT A SMALL PIECE OF MOLDED PLASTIC, 1 1/8" X 1 7/8" (PROBABLE COST TO FORD ABOUT 39 CENTS) ON THE WINDOW REGULATOR HAD DISINTEGRATED/FAILED, ALLOWING THE REGULATOR CABLE TO RELEASE THE WINDOW. I HAVE FOUND A REPLACEMENT WINDOW REGULATOR ON THE INTERNET FOR $70 (FORD CHARGES $175 FOR THE PART) AND WILL REPAIR THE DEFECTIVE ITEM MYSELF. I NOTIFIED FORD OF THE FAILURE OF A LESS-THAN-QUALITY PLASTIC PIECE ON THE REGULATOR AND ASKED FOR REIMBURSEMENT. FORD RESPONDED: "THERE ARE NO FACTORY WARRANTIES OR PROGRAMS IN EFFECT ON YOUR VEHICLE THAT WOULD PROVIDE FINANCIAL ASSISTANCE FOR YOUR CURRENT VEHICLE CONCERN." HOWEVER, THEY DID ADD: "RECOMMEND THAT YOU KEEP YOUR REPAIR RECEIPTS IN CASE FORD INITIATES A RECALL OR CUSTOMER SATISFACTION PROGRAM IN THE FUTURE BASED ON CUSTOMER FEEDBACK OR FURTHER ENGINEERING REVIEW OF SIMILAR COMPLAINTS." I SEE FROM THE LARGE NUMBER OF COMPLAINTS ON THIS WEBSITE BY FORD TRUCK OWNERS THAT I AM BUT ONE OF HUNDREDS WHO HAVE BEEN AFFECTED, AND OBVIOUSLY, THERE WILL BE HUNDREDS MORE; THE ODDS ARE VERY HIGH THAT THE MAJORITY OF THE PLASTIC PIECES ON FORD TRUCK WINDOW REGULATORS WILL FAIL SOONER OR LATER, AND I SERIOUSLY DOUBT THAT THE 2004 FORD F-150 TRUCK IS THE ONLY MODEL YEAR THAT CONTAINS PLASTIC PARTS IN THE WINDOW REGULATORS. $70 TO REPLACE A FAILED PIECE OF PLASTIC THAT INITIALLY PROBABLY COST FORD ABOUT 39 CENTS TO PRODUCE IS A SAD COMMENTARY ON QUALITY. *TR
Electrical system, Visibility, Mar 26, 2012
I HAVE A 2004 F150 WITH 22,000 MILES ON IT AND EVERY WINDOW REGULATOR IN THE TRUCK HAS GONE OUT AND SEND THE WINDOW CRASHING DOWN. THIS IS THE FOURTH ONE. FORD WILL NOT RECALL IT, IT IS A KNOW ISSUE. THE DEALERSHIP TOLD ME, "LADY ITS YOU AND THOUSANDS LIKE YOU." *TR
Electrical system, Structure, Mar 1, 2012
I HAVE OWNED THIS TRUCK SINCE 2004, NO SERIOUS ISSUES. THIS PAST FRIDAY I NOTICED POWER WAS STILL GOING TO MY TRUCK WHEN IT WAS TURNED OFF. THE POWER ACCESSORY RELAY WAS CLICKING VIGOROUSLY THEN STOPPED, NO POWER INSIDE MY VEHICLE. I STARTED THE TRUCK AND EVERYTHING WORKED EXCEPT FOR THE RADIO. I WENT FOR A DRIVE THAN AND THEN THE REVERSE LIGHTS CAME ON THE DOOR BUZZER WAS GOING OFF, AS I WENT TO STOP I HEARD A GRINDING NOISE OCCUR THAN STOPPED. WAS ABLE TO GET IT HOME. I HAVE 30 YEARS OF MECHANIC EXPERIENCE AND TRIED TO FIND A POSSIBLE SHORT. WHEN I REMOVED THE PASSENGER SIDE ROCKER PANEL I FOUND THE HARNESS COVERED IN RUSTY WATER. NOW DOING RESEARCH ON THE INTERNET, I HAVE SEEN HUNDREDS OF PEOPLE COMPLAINING ABOUT THIS ISSUE, THAT FORD WONT COVER. IT TURNS OUT MANY PEOPLE HAD TO HAVE WIRING HARNESS REPLACED COSTING THOUSANDS. WHILE CONDUCTING MY RESEARCH I HAVE FOUND OUT WATER IS LEAKING THROUGH THE WINDSHIELD THE REAR WINDOW AND WIRING HARNESS THAT TRAVELS THROUGH THE FIREWALL. PLEASE HELP, FORD WILL NOT ADMIT TO THEIR MISTAKE. *TR
Electrical system, Feb 29, 2012, fire
THIS TRUCK HAS ONLY BEEN USED THREE TIMES IN FIVE MONTHS. IT WAS PARKED ON A PARKING PAD UNATTENDED FOR THREE DAYS AN 10 HOURS. THE MAIN ELECTRICAL WIRING STARTED A FIRE INSIDE OF THE TRUCK ON ITS OWN. IF IT HAD NOT BEEN FOUND AT 3:00 AM IT WOULD HAVE MOST LIKELY KILL TWO PEOPLE IN THEIR BEDS. UPDATED 03/12/12 *BF *TR
Electrical system, Dec 18, 2011, fire
TRUCK WAS PARKED IN THE PARKING LOT AT 5:45 AM ON 12/17/2011 AT MY PLACE OF EMPLOYMENT. AT APPROXIMATELY 4 PM SEVERAL EMPLOYEES AND I HEARD WHAT WE THOUGHT WAS SOMEONE'S ALARM GOING OFF. THEY WENT TO PARKING LOT TO SEE WHAT WAS GOING ON AND SAW FLAMES INSIDE MY TRUCK AROUND THE DASHBOARD ON THE DRIVERS SIDE. THE NOISE WAS ACTUALLY THE HORN BLOWING. WE DID NOT ATTEMPT TO OPEN THE DOOR, WE CALLED THE FIRE DEPARTMENT. UPON ARRIVAL THEY PUT THE FIRE OUT. THE TRUCK HAD BEEN PARKED ALL DAY & I NEVER ENTERED IT AFTER I ARRIVED AT WORK. THE TRUCK IS DESTROYED. *TR
Steering, Electrical system, Nov 3, 2011
TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT WAS DRIVING 55 MPH WHEN THE STEERING WHEEL SEIZED. THE CONTACT MERGED THE VEHICLE OFF THE HIGHWAY, TURNED THE VEHICLE OFF AND WAITED THIRTY MINUTES BEFORE RESTARTING. THE VEHICLE RESUMED AS NORMAL. THE DEALER INSPECTED THE VEHICLE AND ADVISED THE CONTACT THAT THE UPPER AND LOWER STEERING SHAFT HAD RUSTED TOGETHER. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 103,188. THE ALTERNATOR WAS REPLACED. UPDATED 02/28/12
Fuel system, Gasoline, Electrical system, Nov 1, 2011
DRIVING AT 50 MPH MY TRUCK DIES. TOW TO A FORD DEALERSHIP (THOMAS FORD, BEVERLY MA.). DIAGNOSTICS SHOW BLOWN PCU. DEALER REPLACES PCU AT MY EXPENSE. FINDS THAT, OR SAYS THAT, THE PCU WAS BLOWN BY THE FPDM. FORD DOES NOT HAVE ANY IN STOCK AND 3 MONTHS BEHIND IN PRODUCTION DUE TO BAD ECONOMY. DEALER PRESSURES ME INTO BUYING USED FPDM BECAUSE 3 OTHER TRUCKS ON LOT HAS SAME PROBLEM AND THEY WILL BUY PART IF I DON'T. 3 MONTHS WITHOUT TRUCK IF I DON'T. DEALER ALSO SAYS I SHOULD COMPLAIN TO FORD MOTOR COMPANY DIRECT BECAUSE (THEY BELIEVE) IT SHOULD BE A RECALL. FMC DID NOTHING. NOT EVEN EXPEDITE A NEW PART. PCM WAS $970 PART ONLY AND FPCM WAS $343 PART ONLY. FPCM CRACKED BECAUSE MOUNTED ON DISSIMILAR METAL UNDER SPARE TIRE.
Electrical system, Oct 27, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER FOR ROUTINE MAINTENANCE. THE CONTACT WAS ADVISED THAT THERE WAS A SPARK PLUG SHORTAGE AND THAT THE WIRES WOULD NEED REPLACING. THE MANUFACTURER WAS NOT CONTACTED AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS UNAVAILABLE. THE VIN WAS UNAVAILABLE.
Electrical system, Visibility, Structure, Oct 24, 2011
I WAS TRAVELING ON A MAIN BOULEVARD WHEN ALL OF A SUDDEN THE DRIVERS SIDE WINDOW SLID DOWN WITH A LOUD SOUNDING BANG. THE WINDOW DID NOT BREAK. HOWEVER, WHAT SEEMS TO BE A SPRING LOADED MECHANISM, MUST HAVE BROKEN CAUSING THE WINDOW TO COLLAPSE DOWN INSIDE THE DOOR. THE SOUND WAS SO LOUD, IT CAUSED A NERVOUS REACTION IN ME WHICH RESULTED IN PULLING ON THE STEERING WHEEL TO ONE SIDE. THANKFULLY, THERE WERE NO VEHICLES TO THAT SIDE AND I WAS ABLE TO CORRECT MY STEERING TO GET BACK INTO MY LANE. AS IF ONE EXPERIENCE WAS NOT SUFFICIENT, IT HAPPENED AGAIN 9/1/11. THIS TIME ON THE PASSENGER SIDE DOOR. THE SAME EXACT EXPERIENCE REPEATED EXCEPT THAT THIS TIME I WAS DRIVING AT 75MPH ON I-25. I EXPECTED TO FIND A RECALL TO THIS DIS-FUNCTIONAL MECHANISM. WHAT ARE THE CHANCES OF THIS HAPPENING ALMOST BACK TO BACK WITHIN A 6 WEEK PERIOD? *TR
Electrical system, Visibility, Oct 20, 2011
THE POWER WINDOW ON THE FRONT PASSENGER SIDE JUST ABRUPTLY STOPPED WORKING AND THE WINDOW FELL DOWN INTO THE DOOR. THIS APPEARS TO BE A PROBLEM WITH THIS VEHICLE THAT HAS NOT BEEN ADDRESSED BY FORD. *TR
Electrical system, Visibility, Sep 15, 2011
ALL 4 WINDOWS REGULATORS BROKE WITHIN A SPAN OF 4 MONTHS. WINDOW REGULATORS HAVE A STEEL CABLE WHICH ADHERES TO A PLASTIC PULLEY--WHO DESIGNED THIS POOR COMPATIBILITY? COMMON SENSE WILL TELL YOU THAT THIS IS NOT CONDUCIVE TO WEAR AND TEAR FOR ELECTRIC WINDOWS. VEHICLE IS IN EXCELLENT SHAPE ACCEPT FOR THIS PROBLEM WHICH AS A CONSUMER IS UNACCEPTABLE DUE TO INFERIOR PRODUCTS USED. ALUMINUM OR ANOTHER TYPE OF METAL SHOULD HAVE BEEN USED FOR THE PULLEY--DEFINITELY NOT PLASTIC. REPORTED TO FORD--CAN'T AND WON'T DO ANYTHING ABOUT THIS BUT TELL ME TO TAKE TO FORD DEALER FOR REPAIRS AND PAY AN OUTRAGEOUS AMOUNT FOR THE LABOR AND REGULATOR. I SPOKE WITH A LOCAL FORD SERVICE MANAGER AND HE REVEALED TO ME THAT FORD KNOWS THIS IS A PROBLEM WITH SEVERAL OF THEIR VEHICLES AND ALSO THE LINCOLNS BUT BECAUSE OF THE COST INCURRED BY ISSUING A RECALL THAT THEY CHOSE TO "WASH IT UNDER THE RUG". THIS IS AN UNACCEPTABLE EXCUSE AS FAR AS I AM CONCERNED. 4 WINDOW REGULATORS IN A 4 MONTH SPAN TO BREAK--SOMETHING NEEDS TO BE ADDRESSED AND BROUGHT TO FORD'S MANAGEMENT AND DESIGN DEPARTMENTS. *KB
Electrical system, Visibility, Sep 12, 2011
IN LESS THAN ONE YEAR I HAVE HAD TO REPLACE THREE WINDOWS IN MY 2004 F-150. THE WINDOWS WOULD JUST FALL INSIDE THE DOOR AND THE MECHANISM NO LONGER WORKED. AS I RESEARCHED ONLINE, I NOTICED THERE WERE NUMEROUS COMPLAINTS FOR THIS MAKE, MODEL AND YEAR. I FEEL THIS SHOULD HAVE BEEN A RECALL. I HOPE FORD MOTOR COMPANY LOOKS INTO THIS AND WE WILL ALL BE REIMBURSED FOR OUR EXPENSES. THANK YOU. *TR
Electrical system, Visibility, Sep 6, 2011
FAILURE OF SECOND WINDOW REGULATOR IN TWO YEARS. DRIVING DOWN THE ROAD THIS TIME AND NEARLY SWERVED OFF THE ROADWAY AFTER I THOUGHT THAT THE PASSENGER SIDE REAR WINDOW HAD BEEN SHOT OUT. TURNS OUT IT WAS THE REGULATOR FAILING. FORD NEEDS TO RECALL THIS PART AS A SAFETY HAZARD BEFORE SOMEBODY IS HURT IN A CRASH CAUSED BY THE FAILURE OF THE REGULATORS. FORD KNOWS THEY HAVE A PROBLEM BUT APPARENTLY WILL NOT RECALL OR OFFER A FIX. *TR
Electrical system, Aug 5, 2011
WHILE DRIVING IN UP STATE NY, GOING ABOUT 30-35 MPH, MY REAR PASSENGER WINDOW STARTED TO OPEN FOR NO REASON. BY THE TIME I WAS ABLE TO PULL OVER THE WINDOW WAS COMPLETELY OPEN AND FELL DOWN INTO THE DOOR. I WAS UNABLE TO CLOSE THE WINDOW AND THE FORD DEALERSHIP I BROUGHT THE CAR TO LOOK AT TO TRY AND FIX IT TOLD ME THE REGULATOR WAS BROKEN AND NEEDED TO BE REPLACED. THE DEALERSHIP WAS ABLE TO GET THE WINDOW CLOSED AND TAPED IT SHUT. I WAS 300 MILES FROM HOME AND I HAD TO GET HOME TO TRY AND GET THE WINDOW FIXED. PS: THIS IS THE SECOND TIME THIS HAS HAPPENED TO ME. ABOUT 2 YEARS AGO THE SAME THING HAPPENED TO THE DRIVERS WINDOW AND I HAD TO GET THE REGULATOR REPLACED FORD NEEDS TO OWN UP TO IT'S DEFAULT AND ANNOUNCE A RECALL ON ALL IT'S WINDOW REGULATORS
Electrical system, Visibility, Jun 19, 2011
WHILE I WAS DRIVING, THE REAR DRIVERS SIDE WINDOW MADE A LOUD POP AND THE WINDOW JUST FELL DOWN. THE WINDOW WILL NOT GO BACK UP. IT IS STUCK DOWN. I COULD NOT FIND ANY RECALL ON THE WINDOW BUT GOOGLED AND FOUND THAT IS A PROBLEM FOR A LOT OF FORD F150 OWNERS. *TR
Electrical system, Jun 5, 2011
AFTER STARTING THE TRUCK, AND HAVING SEEMINGLY NORMAL OPERATION. IT STARTED TO RUN ROUGH AND HAD A MARKED LOSS OF POWER. THE CHECK ENGINE LIGHT DID NOT INITIALLY ILLUMINATE, GIVING NO INDICATION OF A SERIOUS PROBLEM. THINKING THIS WAS A TEMPORARY PROBLEM, WE CONTINUED HOME. THE NEXT DAY MY WIFE TOOK THE TRUCK ON HER NORMAL DAILY ROUTINE. SHE NOTIFIED ME LATER THAT THE TRUCK HAD GOTTEN WORSE AND THAT IT WAS VERY ROUGH AND LOW ON POWER, TO THE POINT OF MAKING MERGING VERY DICEY. WE TOOK THE CAR TO THE DEALER FOR DIAGNOSIS AND THEY FOUND A WIRING HARNESS HAD CHAFED THROUGH DUE TO A RIDING CONDITION ON AN AIR CONDITIONING LINE. THIS AFFECTED COIL NUMBER 4. THE DEALER REPAIRED THE CHAFED WIRE AND RETURNED THE CAR TO SERVICE. THE IRONIC THING(OR DISAPPOINTING, DEPENDING ON YOUR PERSPECTIVE) WAS THAT WE HAD THE CAR IN FOR A RECALL CAMPAIGN FOR A CHAFING WIRE IN THE AIRBAG SYSTEM. *TR
Electrical system, Visibility, May 7, 2011
I WAS DRIVING MY 2004 FORD F150 LARIAT ON US 50 GOING WEST BOUND IN HEAVY TRAFFIC AROUND 5:30 IN THE EVENING DRIVING 70 MPH. I HEARD A LOUD POP (AS IF A GUN WAS BEING FIRED), WHICH STARTLED ME TO WHERE I SWERVED INTO THE LANE BESIDE ME. LUCKILY THERE WAS NOT ANOTHER CAR RIGHT BESIDE ME OR ELSE THIS WOULD HAVE DEFINITELY LEAD TO AN ACCIDENT. I TURNED OUT TO BE SOMETHING WITHIN IN THE ELECTRICAL SYSTEM OF MY DRIVERSIDE WINDOWS CONTROLS. THE WINDOW FELL DOWN AS SOON AS I HEARD THE POP. I CALLED ONE OF THE LOCAL FORD DEALERS AND WAS TOLD THAT IT WOULD BE ABOUT $400.00 TO FIX AND THAT THEY HAVE TO FIX THIS SORT OF PROBLEM ALL THE TIME ON THE SAME MAKES AND MODELS OF MY TRUCK. I THEN ASKED IF THERE WAS A RECALL AND WAS TOLD THAT THERE WAS NOT. I AM NOT ABLE TO AFFORD REPAIRS AT THIS TIME, SO I AM HAVING TO JUST DEAL WITH THE FACT THAT I DO NOT HAVE A WINDOW ON THE DRIVERSIDE ANYMORE. THIS WHOLE INCIDENT COULD HAVE CAUSED A SERIOUS ACCIDENT. FORD SHOULD REALLY DO SOMETHING ABOUT THIS BEFORE IT DOES. *TR
Electrical system, Visibility, Mar 7, 2011
ELECTRIC WINDOW MOTORS FALL APART INSIDE DOORS. *TR
Electrical system, Jan 19, 2011
WINDOW REGULATOR FAILURE, THIRD OCCURRENCE WITHIN A YEAR. FIRST INCIDENT WAS LEFT REAR WINDOW, THEN RIGHT REAR WINDOW NOW RIGHT FRONT. ALL THREE INCIDENTS OCCURRED WHILE DRIVING, CAUSING A HAZARDOUS DISTRACTION TO THE DRIVER. TWO INCIDENTS HAPPENED IN FOUL WEATHER FURTHER DISRUPTING THE DRIVER.
Electrical system, Visibility, Nov 26, 2010
I HAVE LOST 4 WINDOW REGULATORS OVER THE SPACE OF 2 YEARS. I HAVE REPLACED THE DRIVERS FRONT , PASS FRONT TWICE PASS REAR ONCE. I CURRENTLY HAVE A BROOM HANDLE HOLDING UP DRIVERS REAR. THIS HAS GOTTEN VERY OLD AND TIRESOME. I WORKED FOR FORD DEALERSHIPS FOR 27 YEARS AND I AM VERY DISAPPOINTED WITH THE APPARENT DISREGARD OF QUALITY IS JOB 1. *TR
Electrical system, Visibility, Nov 21, 2010
2004 FORD F150 SUPERCREW. WINDOW REGULATOR FAILURE, RESULTING IN A LOUD CRASHING SOUND WHILE DRIVING THE VEHICLE; ONCE ALMOST RESULTING IN A CRASH. THIS HAS HAPPENED WITH 3 REGULATORS NOW. *TR
Electrical system, Visibility, Oct 25, 2010
I ATTEMPTED TO RAISE MY FRONT PASSENGER-SIDE POWER WINDOW ON MY 2004 FORD F-150 SUPERCAB. I HEARD A LOUD POP AND THE WINDOW BEGAN TO LOWER AUTOMATICALLY. WHEN IT WAS COMPLETELY INSIDE THE DOOR, IT STOPPED. I AM NOW UNABLE TO RAISE THIS WINDOW. I WAS PERSONALLY AT A STOP WHEN THE WINDOW FAILED, HOWEVER, THERE ARE NUMEROUS ACCOUNTS OF THIS FAILURE OCCURRING IN MOVING VEHICLES CREATING A SAFETY HAZARD. *TR