2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints
2,036 reports, newest first.
Tires, Jul 27, 2013
I AM SO MAD. I THOUGHT I WAS DEALING WITH A GREAT STORE. NOT. FIRST I FIND OUT THAT THE TIRES THAT THEY SOLD BE ARE RATED FOR CARS, NOT FULL SIZE TRUCKS. IM DRIVING ON THE INTERSTATE AND IT RAINING. IM HYDROPLANING ALL OVER THE PLACE. I TAKE IT TO THE SHOP AND HE TELLS ME THAT WE WERE LUCKY THAT WE WERE NOT KILLED. I HAD A DEFECTIVE TIRES. AND I NEED TO GOT ASAP AND HAVE THEM REPLACED. IM ON MY WAY NOW TO GO AND DEAL WITH THEM. I COUNTED ON THEM TO KEEP MY FAMILY SAFE. JUST BECAUSE I AM A WOMEN THEY SOLD ME SOMETHING THAT I SHOULD NOT HAVE HAD IN THE FIRST PLACE. *TR
Visibility/wiper, Jul 11, 2013
TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT THE FRONT AND REAR PASSENGER'S SIDE WINDOW FAILED. NEITHER OF THE WINDOWS COULD BE OPENED OR CLOSED. THE VEHICLE WAS NOT TAKEN TO THE DEALER. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 87,000.
Service brakes, Jul 9, 2013
I HAVE HAD BRAKE PROBLEMS SINCE VEHICLE WAS PURCHASED. THE LATEST IS THE BRAKES LOCKING UP (MOSTLY FRONT) AND THE WHEELS GETTING SO HOT YOU CAN SMELL THEM BURNING AND YOU CAN'T TOUCH THE WHEEL. I HAVE HAD THE VEHICLE SERVICED SEVERAL TIMES AT SEVERAL DIFFERENT SERVICE STATIONS STARTING AT THE DEALER AND THE PROBLEM KEEPS RETURNING. I HAVE HAD NEW ROTORS INSTALLED SEVERAL TIMES (5), NEW CALIPERS TWICE, NEW BRAKE HOSES, FLUSH AND FILL BRAKE FLUID AND HAD THE MASTER CYLINDER PUSH ROD ADJUSTED ONLY TO HAVE THE SAME PROBLEM CONTINUE. I HAVE LOOKED ONLINE AT THE FORUMS ABOUT F-150'S AND I AM NOT ALONE AND NO ONE HAS ANY ANSWERS. I EMAILED FORD ASKING FOR HELP AND THEY ADVISED ME TO SEE THE DEALER WHICH I ALREADY HAVE SEVERAL TIMES AND EVERY TIME THEY SAY THEY CAN'T DUPLICATE THE PROBLEM AND THE LAST TIME THEY ADJUSTED THE PUSH ROD WHICH LASTED A LITTLE WHILE. I HAVE SPENT THOUSANDS TRYING TO FIX THIS PROBLEM AND I'M AFRAID TO DRIVE IT. *TR
Visibility/wiper, Jul 5, 2013
DRIVERS SIDE WINDOW REGULATOR WENT OUT. WAS DRIVING DOWN THE ROAD APPX 45 MPH AND THE WINDOW JUST FELL DOWN. STARTLED ME SOME BUT WAS ABLE TO KEEP CONTROL OF VEHICLE. THIS WILL BE SECOND ONE REPLACED SINCE I HAD THE VEHICLE WHICH I PURCHASED BRAND NEW. NOT ONE TO USUALLY COMPLAIN BUT APPEARS TO BE A WIDESPREAD PROBLEM FROM EARLY ON IN IT'S YEARS. THANK YOU! *TR
Visibility, Jul 3, 2013
I WAS DOING A DAY TRIP HAULING HORSES BY MYSELF WHEN I WAS GETTING READY TO HEAD HOME WHEN I HEARD THIS TERRIBLE NOISE AND SOON WATCHED THE REAR RIGHT WINDOW DISAPPEAR AND WOULD NOT GO BACK UP. I TOOK IT INTO FORD TODAY AND WAS TOLD IT WOULD COST $300 TO FIX BUT THEY DID NOT HAVE IN STOCK AND THAT IT WAS THE REGULATOR THAT WENT OUT. I HAD THEM CHECK THE RIGHT FRONT WINDOW AS WELL AS IT WOULD GO DOWN BUT WOULD NOT GO UP USING THAT DOOR WINDOW SWITCH AND THAT THE SWITCH NEEDS REPLACED AND THAT WOULD BE $130 DOLLARS AND AGAIN PART WAS NOT IN STOCK SO COULD NOT REPLACE. SO WHEN I WENT IN TO GET MY TRUCK ALL OF A SUDDEN I FIND OUT THAT OTHER THAN THE OIL CHANGE WHICH I EXPECTED MY BILL JUST FOR THEM TO LOOK AT AND OIL CHANGE WAS OVER $190.00 AND MY WINDOWS WERE NOT FIXED YET AND NOT TOLD AHEAD OF TIME WHAT THE CHARGE MIGHT BE SO THE EXTRA $150 WAS TOTALLY NOT BUDGETS. BUT HAD TO PAY AS I NEEDED MY TRUCK TO GET HOME. I ALSO FOUND OUT THAT MY BROTHER IN LAWS TRUCK ALSO A 2004 HAD A VIN NUMBER SET THAT FORD DID REPLACE THE REGULATOR BUT NOT FOR MY VIN NUMBER. NOW THAT REALLY UPSET US A LOT ESPECIALLY FINDING OUT OTHERS HAVE HAD THE SAME PROBLEM AND THAT WE COULD HAVE ISSUES WITH THE OTHER THREE WINDOWS. FORD REALLY NEEDS TO RECALLED ALL 2004 F150 DOOR REGULATORS BEFORE SOMEONE REALLY GETS HURT AS IT IS A SAFETY ISSUE IF GLASS WAS TO BREAK IF IT HAD HAPPENED WHILE IN ROUTE. PLUS WAS NOT COVERED BY MY EXTENDED WARRANTY SO EVIDENTLY THE WARRANTY COMPANIES ARE AWARE OF THE PROBLEM IF THEY EXCLUDE IT. *TR
Engine, Jul 3, 2013
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 70 MPH, THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE SPARK PLUGS NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 140,000. THE VIN WAS NOT AVAILABLE. *TR
Engine, Jun 24, 2013
DRIVING DOWN THE HIGHWAY AND HEARD LOUD NOISE AND TRUCK CAME TO A STOP, PULLED OFF SAFELY TO SIDE OF THE ROAD FOUND OUT IT WAS MISFIRE IN CYLINDER 2. ONLY HAVE HAD TRUCK FOR 5 MONTHS NOW NEEDS A BRAND NEW ENGINE. *TR
Power train, Wheels, Jun 6, 2013
VIBRATION AT HIGHWAY SPEEDS. *TR
Visibility, May 26, 2013
I STARTED UP MY TRUCK IN MY DRIVEWAY AND BEGAN TO LOWER THE DRIVER AND PASSENGER SIDE WINDOWS WHEN THE DRIVERSIDE WINDOW JUST FELL DOWN. *TR
Visibility, May 16, 2013
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT ALL FOUR WINDOWS FAILED TO OPERATE AND COULD NOT BE CLOSED. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE IT WAS ADVISED TO THE CONTACT THAT THE WINDOW MECHANISM NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED AND THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 47,835. *TR UPDATED 7/15/13 *CN
Air bags, May 16, 2013
MY TRUCK HAD BEEN PARKED IN MY DRIVEWAY OVERNIGHT. THIS MORNING WHEN I CRANKED UP THE TRUCK, THE PASSENGER AIRBAG DEPLOYED WITH NO WARNING. THERE WAS NO CRASH OR PREVIOUS INCIDENT SUCH AS HITTING SOMETHING WEEKS AND MONTHS BEFORE THIS. SOME RECALLS FOR THE DRIVER SIDE SUGGEST THAT A DASH LIGHT WILL INDICATE A PROBLEM WITH THE AIRBAG, HOWEVER, THIS WAS NOT THE CASE FOR MY TRUCK. THE AIRBAG SHATTERED THE WINDSHIELD SENDING SMALL PIECES OF GLASS FLYING ON THE INSIDE AND EXTERIOR OF THE TRUCK. BESIDES THE SHOCK, HOURS LATER MY HEARING IS STILL NOT THE SAME ON MY RIGHT SIDE. *TR
Structure, May 15, 2013
WHEN DRIVING AT RELATIVELY LOW SPEED, THE HOOD LIFTED VIOLENTLY. THE DRIVER WAS ABLE TO STOP THE TRUCK SAFELY. THE PORTION OF THE HOOD WHICH SECURES THE HOOD STRIKER GAVE WAY, ALLOWING THE HOOD TO OPEN SO VIOLENTLY THAT THE GRILLE FLEW OFF. THE HOOD WAS PROPERLY CLOSED/LATCHED BEFORE THE INCIDENT, AND THE STRIKER WAS STILL IN THE LATCH (COMPLETE WITH PIECES OF ALUMINUM TORN OFF OF THE HOOD) AFTER THE INCIDENT. IT APPEARS THAT GALVANIC CORROSION (STEEL STRIKER ON ALUMINUM HOOD) LIKELY CAUSED THE ISSUE. SINCE THIS TRUCK IS IN A FLEET, THE REMAINDER OF THE F-150S OF THE SAME BODY STYLE (MY2008 AND OLDER) WERE CHECKED, 65 OF 580 TRUCKS HAD EITHER CRACKING OR CORROSION AROUND THE STRIKER BAR WHICH MAY LEAD TO THIS ISSUE. NOTE - THIS IS AN ONTARIO, CANADA FLEET BUT THESE ISSUES LIKELY AFFECT US-SOLD VEHICLES. *TR
Suspension, May 14, 2013
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE THE VEHICLE WAS BEING SERVICE FOR REGULAR MAINTENANCE, THE DEALER DIAGNOSED THAT THE REAR AXLE NEEDED TO BE REPLACED DUE TO A DESIGN FLAW. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 50,938. *TR
Engine, May 14, 2013
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 65 MPH, THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE SPARK PLUGS AND COIL ASSEMBLERS NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 64,000. *TR
Electrical system, Visibility, May 13, 2013
REPLACED TWO WINDOW REGULATORS IN VEHICLE. DRIVER'S WINDOWN AND PASSENGER WINDOW.
Steering, Apr 24, 2013
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING ON A GRAVEL ROAD APPROXIMATELY 15 MPH, A RATTLING NOISE EMITTED FROM THE FRONT END OF THE VEHICLE. THE FAILURE RECURRED WHENEVER THE VEHICLE WAS IN MOTION. IN ADDITION, THE STEERING WHEEL WOULD SLIGHTLY VIBRATE. THE VEHICLE HAD NOT BEEN DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.
Power train, Electrical system, Engine, Apr 18, 2013
AS I WAS BACKING UPWARD INTO MY GARAGE, I SLOWED DOWN AND THE TRUCK ROLLED FORWARD AND I QUICKLY PRESSED THE GAS TO RESUME BACKWARDS. THIS CAUSED THE CHECK ENGINE WARNING LIGHT TO COME ON ALONG WITH MY OD/OFF INDICATORS ON THE DASHBOARD. MY REVERSE GEAR STOPPED PULLING. I'M AFRAID HAD THIS BEEN IN ROUTE IT MIGHT HAVE BEEN MORE SERIOUS OF AN ISSUE. *TR
Power train, Apr 2, 2013
TRUCK VIBRATED HORRIBLY ON A STRAIGHTAWAY STARTING AT 40 MPH CAUSING ME TO SLOW DOWN QUICKLY. HAPPENS IRREGULARLY. TRANSMISSION SHOP CAN'T FIND ANYTHING WRONG. PREVIOUSLY HAD ONGOING PROBLEMS WITH SHUDDERING WHEN TURNING AROUND CORNERS. JUST WAITING FOR SOMETHING BAD TO HAPPEN WHEN I AM ON THE INTERSTATE. *TR
Steering, Suspension, Mar 19, 2013
DRIVING ON THE INTERSTATE @ 55MPH THE TRUCK HAS A VIBRATION -BEGINS TO SHAKE- RETURNED TO DEALER NO PROBLEM FOUND, THIS STORY GOES ON AND ON I HAVE REPLACED OUT OF MY POCKET ROTORS, CALIBERS TWO WHOLE SET OF TIRES AND STILL TO THIS DAY IS STILL WILL SHAKE @ AND AROUND 52 MPH TO 57 MPH NOBODY WILL HELP ME FIND THE PROBLEM NOW IT IS OUT OF WARRANTY FORD DOESN'T CARE. *TR
Power train, Mar 19, 2013
DRIVING UP A HILL AT ABOUT 35MPH , AND NOTICED THE TRANSMISSION SLIPPING . IT KEEP GOING IN AND OUT OF GEAR . FINALLY THE OD SHUT OFF AND WAS ABLE TO GET IT BACK TO MY HOUSE . LUCKILY I WAS ONLY 4 BLOCKS AWAY .AFTER DIAGNOSIS FROM THE DEALERSHIP , IT TURNS OUT THAT THE OD RETAINER CLIP WENT OUT ,TOOK OUT MY 2ND GEAR AND CRACKED THE HOUSING . FROM LOOKING ONLINE THIS APPEARS TO BE A COMMON PROBLEM THAT FORD IS NOT AKNOWLEDGING . *TR
Visibility, Engine, Mar 12, 2013
GOT INTO VEHICLE, STARTED, AND IMMEDIATELY LOUD POPPING SOUNDS CAME FROM UNDER THE ENGINE, AND WORSE WHEN PUT INTO REVERSE. LUCKILY HAD 2 HOBBY MECHANICS, THAT I WORK WITH, COME TAKE A LOOK. THEY IMMEDIATELY DETERMINED THAT ONE OF MY SPARK PLUGS HAD BACKED-OUT. THEY TOOK THE COVER OFF AND DETERMINED IT WAS THE 1ST SPARK PLUG, AND LUCKILY THE THREADS WERE IN GOOD SHAPE. PUT SPARK PLUG BACK IN, AND VEHICLE STARTED FINE AFTER THAT. I TRAVEL 45 MILES ONE WAY TO/FROM WORK. IF THIS HAPPENS AGAIN, COULD LEAVE ME STRANDED. 2ND LUCK, NO REPAIR COST. I CAN ONLY IMAGINE WHAT THE DEALER WOULD HAVE CHARGED. IN ADDITION, 2 WEEKS LATER, I HAD THE 3RD (2 PREVIOUS WERE IN FRONT RIGHT & REAR DRIVER WINDOW) OUT OF 4 DOOR WINDOWS FALL INTO THE DOOR. THIS TIME IT WAS THE DRIVER'S FRONT DOOR - REGULATOR ASSEMBLY. LOUD BANG BEFORE THEY FELL. SCARED ME - THOUGHT SOMEONE HAD THROWN A LARGE ROCK AT MY VEHICLE. THIS IS THE 3RD TO FAIL WITHIN 8 MONTHS (LAST 2 ON THE SAME DAY IN JULY 2012). TOTAL REPAIR COST ON WINDOWS WAS $900.00. THERE IS STILL NO RECALL ON THE SPARK PLUG PROBLEM, AND THE REGULATOR ASSEMBLY PROBLEMS, ALTHOUGH HUNDREDS, IF NOT THOUSANDS, HAVE HAD THE SAME PROBLEM. I CONTACTED FORD FOR COMPLAINT & REIMBURSEMENT, AND RECEIVED NO RESPONSE. IT'S VERY OBVIOUS, IT'S TIME TO DO SOMETHING ABOUT THIS! *TR
Visibility/wiper, Mar 12, 2013
THE 3RD OUT OF 4 DOOR WINDOWS FELL INTO THE DRIVER'S FRONT DOOR - REGULATOR ASSEMBLY. LOUD BANG BEFORE THEY FELL. SCARED ME - THOUGHT SOMEONE HAD THROWN A LARGE ROCK AT MY VEHICLE. THIS IS THE 3RD TO FAIL WITHIN 8 MONTHS (LAST 2 ON THE SAME DAY IN JULY 2012). REPAIR COST WAS $245.00. THERE IS STILL NO RECALL ON THESE REGULATOR ASSEMBLIES, ALTHOUGH HUNDREDS, IF NOT THOUSANDS, HAVE HAD THE SAME PROBLEM. I CONTACTED FORD FOR REIMBURSEMENT, AND RECEIVED NO RESPONSE. *TR
Visibility/wiper, Mar 12, 2013
2 DOOR WINDOWS FELL INTO THE FRONT RIGHT, AND DRIVER'S REAR DOOR - REGULATOR ASSEMBLIES. LOUD BANG BEFORE THEY FELL. FELL ON THE SAME DAY WITHIN 1 HOUR APART. THE FIRST, I WAS GOING APPROXIMATELY 10 TO 15 MILES PER HOUR, AND THE 2ND I WAS PARKED IN MY DRIVEWAY. ALMOST $600 TO HAVE BOTH REPAIRED. AFTER MUCH RESEARCHING, THERE IS NO RECALL ON THESE REGULATOR ASSEMBLIES, ALTHOUGH HUNDREDS, IF NOT THOUSANDS, HAVE HAD THE SAME PROBLEM. I CONTACTED FORD FOR REIMBURSEMENT, AND RECEIVED NO RESPONSE. *TR
Visibility, Mar 11, 2013
I OWN A 2004 FORD F150 4-DOOR P/U. OVER THE PAST SEVERAL YEARS THREE OF THE FOUR WINDOW IN MY FORD F150 HAVE FALLIN AT DIFFERENT TIMES ( WINDOW REGULATOR ). FORD REFUSED TO PAY FOR THE REPAIR AND I WAS TOLD THEY KNOW ABOUT THE PROBLEM, HOWEVER, WERE NOT GOING TO ISSUE A RECALL. THIS WEEK MY 4TH WINDOW REGULATOR BROKE CAUSING THE WINDOW TO FALL AGAIN WHILE IN A SHOPPING CENTER PARKING LOT. I ADVISED FORD THIS WAS UNSAFE AND HOW CAN ANYONE SECURE A VEHICLE WITH FAULTY WINDOW REGULATORS. SOMEONE COULD LOSE CONTROL OF THEIR VEHICLE IF THIS OCCURS DURING DRIVING AND THIS ISSUE SHOULD BE ADDRESSED. *TR
Engine, Feb 21, 2013
TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT WHEN THE VEHICLE WAS STARTED, THERE WAS A RATTLING NOISE COMING FROM THE CAM SHAFT IN THE ENGINE MOTOR. THE VEHICLE WAS TAKEN TO THE DEALER, WHO PERFORMED A DIAGNOSTIC BUT WAS UNABLE TO DETERMINE THE FAILURE. IN ADDITION, THE DEALER ADVISED THAT THE FAILURE THE CONTACT WAS DESCRIBING WAS NOT AUDIBLE TO THE TECHNICIANS. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND A CASE WAS FILED (CLAIM NUMBER: CAS2248284-V1Y9N4). THE MANUFACTURER OFFERED NO OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 71,366 AND THE CURRENT MILEAGE WAS 85,000.