2004 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 2,036

Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.

Primary concernVisibility844 reports · 41% of complaints
Owner complaints2,036Filed with NHTSA
Recall relationship16 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility844
  2. Power train233
  3. Engine and engine cooling169
  4. Service brakes122
  5. Suspension118
  6. Structure104
  7. Electrical system100
  8. Hydraulic95

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  3. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  4. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Vehicle speed controlAug 3, 2007

    ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

    THIS COULD RESULT IN AN UNDERHOOD FIRE.

    DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

    Campaign 07V336000 on NHTSA.gov

  10. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  11. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  12. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  13. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  14. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  15. Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004

    ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.

    FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

    DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

    Campaign 04V443000 on NHTSA.gov

  16. Fuel system, gasoline, storage, tank assemblyApr 26, 2004

    CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.

    IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.

    DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.

    Campaign 04V200000 on NHTSA.gov

Representative owner complaints

2,036 reports, newest first.

  1. Visibility, Feb 18, 2013

    THE POWER WINDOW REGULATOR HAS BEEN REPLACED ON THE DRIVER'S DOOR, THE REAR PASSENGER DOOR AND NOW THE FRONT PASSENGER WINDOW. *TR

  2. Engine, Feb 11, 2013

    AS VEHICLE WARMS UP AFTER DRIVING SEVERAL MILES COMING TO A STOP. THE ENGINE BEGINS TO KNOCK ATTEMPTING TO STALL OUT. WHEN GIVING THE VEHICLE GAS IT KICKS ALMOST CAUSING SEVERAL AUTO ACCIDENTS. I HAVE TAKEN THE VEHICLE TO SEVERAL MECHANICS REPLACING THE CAM PHASERS DUE TO A CODE. THE ISSUE IS STILL HAPPENING AND THE CODE STILL SAYS REPLACE CAM PHASER. FROM WHAT I UNDERSTAND I'M NOT THE ONLY ONE WITH THIS PROBLEM WHICH CAN'T BE FIXED. AS FAR AS THE KNOCKING SOUND THE FORD DEALERSHIP HAS TOLD ME ITS A FORD TRITON THAT'S THE KNOCKING SOUND IM HEARING. BUT FROM MECHANICS THE SOUND IS FROM AIR ESCAPING FROM THE BOTTOM OF THE ENGINE IS A COMMON PROBLEM WITH THE VEHICLE. FORD REFUSES TO ACCEPT THE DEFECT FIXING ISSUES SINCE BUYING THE VEHICLE NEW IN 2004. *TR

  3. Power train, Engine, Feb 5, 2013

    I WAS DRIVING DOWN THE HIGHWAY DOING 65 WHEN MY TRUCK LOST POWER... I BARLEY COASTED OUR OF TRAFFIC AND PULLED OVER. I COULD NOT FIGURE OUT WHAT WAS WRONG, OIL WAS NOT LOW AND ELECTRICAL SYSTEM SEEMED FINE. HAD TO TOW IT TO A MECHANIC TO FIND OUT THE ENGINE IS LOCKED UP. APPARENTLY THE CAM PHASERS IN THIS ENGINE ARE JUNK AND GO OUT VERY FREQUENTLY CAUSING MAJOR ENGINE PROBLEMS. THIS NEEDS TO BE FIXED! THESE ENGINE ARE VERY EXPENSIVE TO REBUILD OR REPLACE. *TR

  4. Engine, Fuel/propulsion system, Feb 5, 2013

    BETWEEN APPROXIMATELY 150000 AND 160000 MILES ON MY FORD F150 THERE HAVE BEEN THREE INCIDIENTS OF SPARK PLUG BLOW OUT STARTING WITH THE 3RD, THE 1ST, THEN THE 2ND CYLINDER ON THE RIGHT SIDE/PASSENGER SIDE OF THE ENGINE. *TR

  5. Visibility/wiper, Jan 29, 2013

    TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT WAS DRIVING APPROXIMATELY 50 MPH WHEN THE FRONT PASSENGER'S SIDE WINDOW GLASS RELEASED ABRUPTLY INSIDE OF THE DOOR PANEL WITH A LOUD THUMPING NOISE. THE CONTACT WAS ABLE TO CONTINUE DRIVING. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE PROBLEM. THE APPROXIMATE FAILURE MILEAGE WAS 141,000.

  6. Visibility, Jan 25, 2013

    ALL FOUR OF THE WINDOW REGULATORS HAVE BROKEN IN THIS VEHICLE LETTING THE WINDOWS FALL DOWN AND SOMETIMES I HAVE BEEN PARKED AT AND NOT AROUND THE VEHICLE, ALSO HAVE BEEN SITTING IN THE TRUCK AND THEY FALL DOWN WHILE TRAVELING DOWN ROAD. *TR

  7. Visibility/wiper, Jan 15, 2013

    TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE DRIVER'S DOOR WINDOW FELL INTO THE DOOR FRAME AS THE DOOR WAS BEING CLOSED. THE PASSENGER'S SIDE WINDOW ALSO FAILED SEVERAL YEARS PRIOR. THE CONTACT INSPECTED THE WINDOWS AND FOUND THAT THE WINDOW REGULATORS FAILED DUE TO DEFECTIVE METAL. THE MANUFACTURER WAS CONTACTED AND DENIED ANY ASSISTANCE WITH THE REPAIR. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 90,000 AND THE CURRENT MILEAGE WAS 137,000.

  8. Engine, Visibility/wiper, Dec 6, 2012

    TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT A LOUD RATTLING NOISE WAS HEARD FROM OUTSIDE OF THE VEHICLE WHEN DRIVING AT VARIOUS SPEEDS. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER THREE TIMES FOR THE DEFECT AND EACH TIME, THE CATALYTIC CONVERTER WAS REPLACED. IN ADDITION, THE REAR DRIVER'S SIDE WINDOW GLASS BECAME DETACHED FROM THE FRAME AND THE FRONT PASSENGER'S SIDE POWER WINDOW SWITCH BECAME INOPERABLE. ALSO, THE INSTRUMENT PANEL CIRCUIT BOARD WAS FAULTY AND WAS REPLACED. THE MANUFACTURER WAS NOTIFIED OF THE ISSUES. THE APPROXIMATE FAILURE MILEAGE WAS 27,000. THE VIN WAS UNAVAILABLE.

  9. Visibility, Nov 27, 2012

    I WAS DRIVING MY 2004 FORD F150 SUPERCAB DOWN THE STREET IN MY NEIGHBORHOOD ON MY WAY TO WORK. I ROLLED UP THE POWER WINDOWS AND HEARD A WEIRD SOUND FROM THE PASSENGER DOOR. I DECIDED TO ROLL IT BACK DOWN TO SEE WHAT WAS GOING ON. AS SOON AS I PRESSED THE DOWN BUTTON, THE WINDOW JUST FELL RIGHT INTO THE DOOR. IT WAS A LITTLE FRIGHTENING AND COULD SEE HOW IT COULD CAUSE A WRECK IF IT HAPPENED ON THE INTERSTATE. WHEN I GOT TO WORK, I GOT OUT TO CHECK IT OUT. I COULD STILL HEAR THE MOTOR WORKING, BUT I COULD HEAR PIECES OF GLASS AND KNEW THE WINDOW SHATTERED. *TR

  10. Engine, Nov 21, 2012

    THE SPARK PLUGS ON THE 5.4L 3 VALVE TRITON V8 ARE HIGHLY COMMON TO BREAK WHILE TRYING TO BACK THEM OUT AND REPLACE THE SPARK PLUGS. FORD IS AWARE OF THE PROBLEM AND THAT IS IT COSTING CUSTOMERS OVER $1,000.00 JUST TO CHANGE SPARK PLUGS BECAUSE IF THEY BREAK OFF, THE HEAD HAS TO COME OFF SOME TIMES TO EXTRACT THE REMAINDER OF THE BROKEN PLUG. FORD HAS REFUSED TO FIX THEIR SCREW UP AND HAS STATED THAT THEY WILL NOT DO ANYTHING UNLESS THE NHTSA MANDATES THAT THEY FIX THE PROBLEM. I SPOKE WITH A LOCAL REPAIR SHOP AND HE STATED THAT AT A BARE MINIMUM FOR A SPARK PLUG CHANGE ON MY TRUCK IS $700.00 DUE TO THE ISSUE AND THAT MOST SHOPS WONT EVEN TOUCH THEM. FORD NEEDS TO BE HELD ACCOUNTABLE FOR THEIR DESIGN FLAW AND SAVE THEIR CUSTOMERS THOUSANDS OF DOLLARS IN REPAIR BILLS FOR A NORMAL $150.00 JOB. *TR

  11. Fuel/propulsion system, Nov 19, 2012

    TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT HE CONTACTED THE MANUFACTURER TO INQUIRE ABOUT AN UNRELATED ISSUE WHEN HE WAS ADVISED OF A RECALL FOR HIS YEAR, MAKE AND MODEL UNDER NHTSA CAMPAIGN ID NUMBER: 11V385000 (FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY:MOUNTING). THE MANUFACTURER ALSO ADVISED THE CONTACT THAT HIS VIN WAS NOT INCLUDED IN THE RECALL. THE CONTACT STATED THAT ALL OF THE VEHICLES OF THE SAME YEAR, MAKE AND MODEL SHOULD HAVE AT LEAST BEEN PROVIDED A FREE SAFETY INSPECTION OF THE FUEL TANK TO ENSURE THERE WAS NO FAILURE PRESENT. THE FAILURE AND CURRENT MILEAGE WAS 71,000.

  12. Electrical system, Visibility, Nov 15, 2012

    DRIVER SIDE POWER WINDOW, THIS IS THE FORTH TIME I HAVE TO HAVE WINDOW REPAIR ON MY TRUCK, PREVIOUS TIME BEFORE LAST ONE, WAS IN JULY ONLY 4 MONTHS AGO I HAD TO PAY ALMOST $300 TO REPAIR WINDOW, AND NOW LAST TIME PAID $425 DOLLARS TO REPAIR THAT VERY SAME WINDOW AND THIS TIME IS THE WINDOW REGULATOR. WINDOW WILL MAKE A LOUD NOISE AND DROP, UNABLE TO BRING IT UP OR CLOSED AGAIN. *TR

  13. Structure, Vehicle speed control, Tires, Fuel/propulsion system, Nov 2, 2012

    WHILE ATTEMPTING TO ACCELERATE ONTO A HIGHWAY MY VEHICLE SPUTTERED AND I WAS UNABLE TO GET UP TO SPEED IN A REASONABLE AMOUNT OF TIME. FORTUNATELY I WAS ON A 4 LANE HIGHWAY AND THE APPROACHING VEHICLES WERE ABLE TO AVOID ME BY PULLING INTO THE PASSING LANE. I BROUGHT MY VEHICLE IN FOR SERVICE AND A CORRODED FUEL PUMP CONTROL MODULE WAS RESPONSIBLE FOR THE HESITATION. ACCORDING TO MY MECHANIC, HE CATEGORIZED THE PROBLEM AS DEFECTIVE DESIGN. THE MODULE IS MOUNTED IN A AREA SUSCEPTIBLE TO CORROSION. THIS IS A RELATIVELY EASY FIX HOWEVER IN MY CASE THE SPARE TIRE CARRIER HAD TO CUT OFF TO ACCESS THE MODULE. *TR

  14. Engine and engine cooling, Fuel/propulsion system, Oct 24, 2012

    THE TRUCK JUST STOPPED GOT IT GOING LASTED 3 WEEKS NOW THE ENGINE LIGHT CAME ON AND IT IS IN THE SHOP AND THE CAN NOT FIGURE IT OUT THE ENGINE IS A LEMON I CAN NOT AFFORD TO SPEND ALOT OF MONEY I DON'T HAVE. *TR

  15. Other or unspecified, Oct 18, 2012

    DRIVING DOWN THE ROAD WINDOW JUST FALLS DOWN. WINDOW MOTOR FAILURE. ALREADY REPLACED BOTH REAR WINDOW MOTORS. HAVE READ ON LINE THOUSANDS OF COMPLAINTS ABOUT THIS. FORD MOTOR CO. HAS NO PLANS TO ISSUE RECALL OR ADDRESS THIS ISSUE. *TR

  16. Visibility, Oct 10, 2012

    DRIVING ON THE FREEWAY A LOUD BANG AND THE DRIVER SIDE WINDOW FALLS INTO THE DOOR AND WILL NOT ROLL BACK UP. REAR DRIVER SIDE WINDOW FELL INTO THE DOOR THREE MONTHS AGO WHILE PARKED IN FRONT OF OUR HOUSE. APPARENTLY THE WINDOW REGULATOR FAILS AND THE WINDOWS FALL INSIDE THE DOOR. UPON SEARCHING THE INTERNET THERE ARE HUNDREDS OF PEOPLE THAT HAVE EXPERIENCED THIS SAME PROBLEM WITH THE FORD F150 WINDOW REGULATORS. FORD IS CHARGING BETWEEN $250 - $500 TO FIX THE REGULATORS PER WINDOW. SOME PEOPLE HAVE HAD TO FIX THE SAME WINDOW MORE THAN ONCE. *TR

  17. Power train, Oct 1, 2012

    TRANSMISSION FAILED. ONE OWNER VEHICLE. FORD WILL NOT ACCEPT ANY RESPONSIBILITY EVEN THOUGH IT APPEARS THAT THIS IS DEFINITELY A PROBLEM FOR THIS YEAR TRUCK. *TR

  18. Fuel system, Gasoline, Oct 1, 2012

    TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT THE VEHICLE MADE A NOISE WHEN DRIVING VARIOUS SPEEDS. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE FUEL TANK BRACKET FAILED AND CAUSED THE FUEL TANK TO SEPARATE FROM THE VEHICLE. AS A RESULT, THE FUEL TANK WAS BEING DRAGGED WHEN DRIVING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 100,000. UPDATED 11/13/12 *CN

  19. Steering, Power train, Sep 28, 2012

    TURNING OUT OF A PARKING LOT DURING ACCELERATION THE TRUCK BEGAN TO "JUMP" AND RIDE ROUGH LIKE DRIVING OVER A "WASHBOARD". AFTER STOPPING AND CHECKING IT OUT NOTHING WAS SEEN. HAPPENED AGAIN ON THE WAY HOME. I TOOK IT TO THE DEALERSHIP IN TOWN AND THEY SAID THE REAR DIFF NEEDED TO BE REPLACED. *TR

  20. Visibility, Sep 22, 2012

    TWO WEEKS PRIOR TO NOW I HAD TO REPLACE THE WHOLE TRACK ASSEMBLY FOR THE WINDOW ON THE DRIVER'S SIDE. DRIVING DOWN THE HIGHWAY, THE WINDOW JUST FELL INTO THE DOOR PANEL. THIS COULD OF RESULTED IN A SERIOUS ACCIDENT BECAUSE OF THE WINDOW JUST FALLING! TWO DAYS AGO, THE SAME THING HAPPENED TO THE PASSENGER SIDE WINDOW. THE WINDOWS GOING DOWN WHEN YOU ARE NOT EXPECTING IT IS SCARY. THESE WINDOWS UNEXPECTEDLY GOING DOWN CAN RESULT IN AN ACCIDENT. I FEEL THAT THERE IS AN ENGINEERING DEFECT IN THESE WINDOW SYSTEMS. I HAVE BOTH ORIGINAL FORD PARTS THAT CAME OUT OF THE DOOR PANELS. I CALLED FORD, BUT THEY TOLD ME THEY CAN NOT DO ANYTHING ABOUT THIS. *TR

  21. Visibility, Sep 19, 2012

    TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE WINDOWS REGULATORS HAD BECOME INOPERABLE AND THE CONTACT WAS UNABLE TO CLOSE THE WINDOWS. THE VEHICLE WAS REPAIRED SEVERAL TIMES FOR THE SAME FAILURE AND THE FAILURE RECURRED ON ALL FOUR WINDOWS. THE DEALER WAS NOTIFIED OF THE FAILURE AND ADVISED THAT THE CAUSE OF THE FAILURE WAS THE WINDOW REGULATOR. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VIN WAS NOT AVAILABLE. THE FAILURE MILEAGE WAS 25,000 AND THE CURRENT MILEAGE WAS 49,000.

  22. Power train, Sep 16, 2012

    TRANSMISSION WILL NOT GO INTO REVERSE. *TR

  23. Engine, Sep 5, 2012

    I EXPERIENCE A BLOWN SPARK PLUG AT A COST OF $798.00 TO REPAIR. IT SEEMS TO BE SOMETHING VERY POPULAR WITH THE LARGER ENGINES. I HAVE SPOKEN TO MANY PEOPLE THAT HAVE HAD THE SAME ISSUE. NO LOCAL REPAIR SHOP WILL DO THE WORK, THEY SEND THEM ALL TO THE DEALERSHIPS, WHERE AS WE KNOW THE PRICE INFLATES. FROM ALL THE MECHANICS I HAVE SPOKEN WITH, THE GENERAL CONSENSUS IS THAT IT IS A DESIGN FLAW. *TR

  24. Engine, Sep 4, 2012

    TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS THE VEHICLE STALLED WITHOUT ANY WARNINGS. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE LEFT AND LOWER CAM SENSORS NEEDED TO BE REPLACED. THE FAILURE RECURRED. THE DEALER STATED THAT THE VEHICLE COULD NOT BE REPAIRED SINCE THE FAILURE WAS A MANUFACTURER DEFECT AND SUGGESTED THAT THE FAILURE MIGHT BE A DIRECT RESULT OF A DEFECTIVE ENGINE. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE WHO FILED A REPORT AND DID NOT OFFER ANY ADDITIONAL ASSISTANCE. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE WAS 129,000. UPDATED 1/15/13 *CN UPDATED 1/24/2013*JS

  25. Visibility, Sep 4, 2012

    I HAVE REPLACED 3 FAULTY DOOR WINDOW REGULATORS AND A 4TH ONE JUST BROKE. THIS RESULTS IN THE DOOR GLASS TO SUDDENLY FALL DOWN INSIDE THE DOOR. I FEEL THAT THESE FAILURES COULD BE POTENTIALLY DANGEROUS. THIS SUDDEN AND STARTLING OCCURRENCE CAN CAUSE DRIVERS TO BECOME DISTRACTED RESULTING IN ACCIDENTS. *TR