2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints
2,036 reports, newest first.
Visibility, Feb 16, 2012
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE DRIVER, PASSENGER, AND REAR PASSENGER WINDOWS WOULD OPEN AND FALL INTO THE DOOR PANEL UNEXPECTEDLY. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE CONTACT WAS ADVISED THAT THE WINDOW REGULATORS FAILED AND WOULD NEED REPLACING. THE WINDOW REGULATORS WERE REPLACED. THE MANUFACTURER WAS CONTACTED AND THE CONTACT ADVISED THEM OF THE FAILURE, STATING THAT HE HAD BEEN A VITIM OF THEFT AS A RESULT OF THE FAILURE. THE MANUFACTURER OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 90,000.
Visibility, Feb 16, 2012
F150 2004 WINDOWS DRIVER SIDE AND PASSENGER SIDE WINDOW BOTH FELL ON THE SAME DAY. I HAVE THEM PROPPED UP AT THIS TIME. I CAN NOT BELIEVE THERE IS NOT A RECALL ON THIS DANGER. BOTH WINDOWS SAME DAY! *TR
Power train, Feb 10, 2012
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE BEGAN TO VIOLENTLY SHAKE WHILE DRIVING 35 MPH. THE VEHICLE WAS MANEUVERED TO THE SHOULDER AND THE CONTACT NOTICED THAT THE REAR DIFFERENTIAL FAILED. THE DEALER MADE THREE ATTEMPTS TO DUPLICATE THE FAILURE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. NO REPAIRS WERE PERFORMED. THE FAILURE MILEAGE WAS 4,000 AND THE CURRENT MILEAGE WAS 62,000.
Engine and engine cooling, Feb 10, 2012
TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 40 MPH THE VEHICLE NOTICED THE VEHICLE BEGAN TO HESITATE WHILE ACCELERATING AND A HEARD A KNOCKING NOISE IN THE ENGINE. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THE SPARK PLUGS HAD TO BE REPLACED. THE DEALER ATTEMPTED TO REMOVE THE SPARK PLUGS BUT ONE OF THE SPARK PLUGS WAS STUCK IN THE HEAD GASKET AND COULD NOT BE REMOVED; HOWEVER, THE HEAD GASKET WOULD HAVE TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 95,000.
Air bags, Feb 7, 2012
2004 FORD F-150. CONSUMER WRITES IN REGARDS TO RECALL CONCERNING WIRING HARNESS COULD CHAFE AND BREAK AND CAUSE THE AIRBAG TO DEPLOY *TGW THE CONSUMER STATED AFTER THE WIRING HARNESS WAS REPLACED UNDER THE RECALL, THE AIR BAG LIGHT CONTINUED TO STAY ON. THE CONSUMER RETURNED TO THE DEALER, WHERE IT WAS DISCOVERED THE AIR BAG CONTROL MODULE HAD FAILED. THE CONSUMER BELIEVED THE WIRING BREAKING AND SHORTING CAUSED THE MODULE TO FAIL. THE CONSUMER WAS INFORMED HE WOULD HAVE TO PAY FOR THE MODULE EVEN THOUGH THE RECALL ITEM MAY HAVE CAUSED THE FAILURE. *JB
Suspension, Feb 2, 2012
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS HAVING UNRELATED REPAIRS PERFORMED BY AN AUTHORIZED DEALER, WHEN THE DEALER STATED THAT THE FRONT END COULD NOT BE ALIGNED PROPERLY BECAUSE THE BALL JOINTS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 24,500. THE VIN WAS NOT AVAILABLE.
Engine and engine cooling, Feb 2, 2012
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING AT THE SPEEDS OF 45 MPH, THERE WAS A POPPING NOISE HEARD COMING FROM THE ENGINE COMPARTMENT. THE CONTACT STOPPED THE VEHICLE AND NOTICED THAT A SPARK PLUG AND COIL PACK DETACHED FROM THEIR CYLINDER. THE VEHICLE WAS DRIVEN TO THE CONTACT'S RESIDENCE AND THEN TAKEN INTO THE DEALER WHERE THE FAILURE WAS DIAGNOSED. THE DEALER REPLACED THE SPARK PLUG AND COIL PACK, BUT THE FAILURE RECURRED. THE CONTACT DID NOT FEEL SAFE DRIVING THE VEHICLE. THE FAILURE MILEAGE WAS 71,000 AND THE CURRENT MILEAGE WAS 84,266.
Suspension, Feb 1, 2012
WHILE MY TRUCK WAS BEING SERVICED, IT WAS BROUGHT TO MY ATTENTION THAT I HAD A BROKEN FRONT PASSENGER SIDE COIL SPRING. THEIR WAS A 2 INCH PIECE OF COIL SPRING HANGING ON BY THE PLASTIC COVERING OF THE SPRING. THE PIECE WAS CORRODED, WHICH TELLS ME THAT IT HAD BEEN BROKEN FOR SOME TIME. I HAVE NOTICED ONLINE THAT THIS IS NOT A UNCOMMON OCCURRENCE. *TR
Structure, Jan 30, 2012
I AM THE OWNER OF A 2004 F-150. THIS IS MY FIFTH FORD PRODUCT ON A ROW, TWO OF THEM PURCHASED NEW. RECENTLY THE PASSENGER SIDE REAR WINDOW REGULATOR FAILED, CAUSING THE WINDOW TO SLIDE DOWN INTO THE DOOR. IN DECEMBER. I PURCHASED A REPLACEMENT REGULATOR/MOTOR ASSEMBLY AND JUST FINISHED THE INSTALLATION. WHEN I EXAMINED THE OLD UNIT I FOUND THE OPERATING CABLE INCORRECTLY SPOOLED ONTO THE PRIMARY PULLEY. WHEN THE CABLE OVERLAPPED ITSELF THE END PULLED OUT OF THE LIFTING BLOCK. WHEN I WAS SEARCHING FOR INFORMATION ABOUT THE REPLACEMENT PROCEDURE, I CAME ACROSS NUMEROUS WEBSITES DETAILING COMPLAINTS ABOUT THE FAILURE OF F150 WINDOW REGULATORS. THIS LEADS ME TO BELIEVE THAT THE PROBLEM IS DUE TO A FAULTY DESIGN AND SHOULD BE ADDRESSED BY FORD WITH A REDESIGNED PART AND A RECALL TO REPLACE EXISTING UNITS. I WILL BE CONTACTING MY CONGRESSMAN, ABOUT THIS EXPENSIVE AND ANNOYING DEFECT.WEBSITES DETAILING THE ISSUE ARE LISTED BELOW: HTTP://WWW.JEREBEASLEYREPORT.COM/2011/08/PROBLEMS-WITH-FORD-F-150-WINDOW-REGULATORS/ HTTP://WWW.CARCOMPLAINTS.COM/FORD/F-150/2005/WINDOWS_WINDSHIELD/POWER_WINDOW_REGULATOR_FAILURE.SHTML INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6) *TT
Visibility, Jan 28, 2012
IN JUNE 2011, RIGHT PASSENGER WINDOW DROPPED INTO THE DOOR. HAD TO REPLACE WINDOW REGULATOR ASSEMBLY. THE SAME HAPPENED IN THE LEFT PASSENGER WINDOW IN OCTOBER 2011, AND THAT WINDOW REGULATOR HAD TO BE REPLACED. TOLD BY THE DEALER THAT THIS IS COMMON. *TR
Fuel system, Gasoline, Jan 27, 2012
TL* THE CONTACT OWNS A 2004 FORD F-150 EXTENDED CAB. THE CONTACT STATED AFTER CLEANING THE VEHICLE, IT FAILED TO START. A PRIVATE MECHANIC CONFIRMED THAT WATER ENTERED AN EXPOSED MODULE FOR THE FUEL PUMP AND NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 153,000.
Suspension, Service brakes, Hydraulic, Power train, Jan 23, 2012
I'M DRIVING MY TRUCK WHEN ALL OF A SUDDEN IT WILL START VIBRATING HORRIBLY, LIKE DRIVING OVER A WASHBOARD TYPE OF ROAD. THE ONLY WAY TO GET IT TO STOP IS TO PULL OVER TO THE SIDE OF THE HIGHWAY, PUT IT IN PARK, WAIT, AND THEN TRY TO RESUME DRIVING. BUT THIS DOES NOT ALWAYS WORK. YOU SOMETIMES HAVE TO STOP AND CHANGE TO PARK, OR REVERSE, A COUPLE OF TIMES, BEFORE DRIVING AGAIN SO THAT THE VIBRATION GOES AWAY. I HAVE COMPLAINED ABOUT THIS BEFORE, AND I SEE HUNDREDS OF COMPLAINTS FOR THE SAME ISSUE ON "FORD OWNER WEBSITES", AND EVERYBODY IS PISSED. NOBODY CAN GET AN ANSWER FROM FORD SERVICE AS TO WHAT IS WRONG. MANY PEOPLE HAVE REPLACED MANY DIFFERENT THINGS (I.E. TRANSMISSION, CLUTCH PADS, BEARINGS, U-JOINTS, EMERGENCY BRAKE CABLE OR PADS), ALL TO NO AVAIL. THEY HAVE WASTED THEIR TIME AND MONEY, AND FORD REFUSES TO LIVE UP TO THIS AWFUL AND VERY DANGEROUS PROBLEM. APPARENTLY, FORD KNOWS THIS IS A BIG PROBLEM WITH 2004 F-150 TRUCKS, ESPECIALLY, BUT WILL NOT ACKNOWLEDGE IT. SOMEONE WROTE ON THE WEB THAT FORD KNOWS THEY HAD A RETOOLING PROBLEM WITH THESE TRUCKS, AND LET THE TRUCKS GO OUT FOR SALE ANYWAY. I AM NOW HAVING THIS PROBLEM MORE OFTEN, AND I AM AFRAID TO DRIVE IT. I DO NOT HAVE ANY MONEY TO FIX MY TRUCK, SINCE OUR ECONOMY IS SO BAD AND HAVE BEEN UNEMPLOYED FOR YEARS. MAKE FORD TAKE OWNERSHIP OF THIS RECALL PROBLEM! *TR
Engine and engine cooling, Jan 12, 2012
I WAS STOPPED AT A RED LIGHT AND HAD JUST PUT MY FOOT ON THE ACCELERATOR WHEN THERE WAS A LOUD POP AND THE SUDDEN SMELL OF GAS INSIDE THE CAB OF THE TRUCK. WHEN I GOT IT TO THE DEALERSHIP I WAS TOLD THAT THE SPARK PLUG HAD BLOWN OUT OF THE HEAD AND THE COIL PACK WAS DAMAGED. I WAS TOLD THAT THE HEAD THAT FORD DECIDED TO USE ONLY HAD THREE THREADS TO HOLD THE SPARK PLUG IN PLACE AND THAT THE PLUGS SEEMED TO BLOW OUT OF 1997-2004 MODELS. THEY COULD USE A HELICOIL TO REPAIR THE THREADS BUT THEY COULDN'T MAKE ANY GUARANTEES ABOUT THE REPAIR. AFTER I HAD IT REPAIRED I DISCOVERED THOUSANDS OF OTHER COMPLAINTS ON THE INTERNET ABOUT THE SAME ISSUE OF SPARK PLUGS BEING BLOWN OUT OF THE HEADS AND OTHER PEOPLE HAVING TO REPLACE THE HEADS ON THEIR VEHICLES. I SPOKE TO A BUDDY OF MINE IN TOPEKA WHO TOLD ME OF HIS NEIGHBOR WHO JUST BOUGHT A USED 2004 MODEL FORD TRUCK AND HAD AN ENGINE FIRE BECAUSE OF THIS SAME ISSUE. I GOT LUCKY WITH THE COST OF THIS REPAIR BUT BECAUSE OF THE POOR CONSTRUCTION DESIGN OF THIS HEAD, THAT IT SHOULD HAVE BEEN COVERED UNDER A WARRANTY OF COURTESY COVERAGE. THIS ISSUE NEEDS TO BE SERIOUSLY LOOKED AT AS A RECALL BECAUSE OF THE POTENTIAL OF A FIRE HAZARD AND A SAFETY ISSUE BECAUSE IF SOMEONE IS LOOKING UNDER THE HOOD WHEN THIS OCCURS, THEY CAN BE SERIOUSLY HURT BY FLYING DEBRIS. *TR
Air bags, Jan 11, 2012
TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE PARKED, THE CONTACT NOTICED THE AIR BAG WARNING LIGHT WAS ILLUMINATED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 123,076.
Engine and engine cooling, Dec 30, 2011
TO WHOM IT MAY CONCERN, I HAVE A PROBLEM WITH MY F150 WITH A 5.4 TRITON MOTOR. THE TRUCK HAS SOME VALVE TRAIN NOISE THAT I FEAR WILL GET WORSE AND CAUSE THE ENGINE TO FAIL. I FOUND THAT FORD ISSUED TWO DIFFERENT TSB'S RELATED TO THIS VERY PROBLEM WHICH ADVISED THEIR TECHNICIANS OF THE PROBLEM AND HOW TO FIX IT DOWN TO THE PARTS REQUIRED. IT WAS SUCH A PROBLEM THAT FORD UPDATED THE PARTS TO BE REPLACED IN MAY 2005 ACCORDING TO THE INFORMATION PROVIDED IN THE TSB ISSUED BY FORD. THIS TRUCK HAS BEEN WELL MAINTAINED AND SHOULD NOT HAVE THIS KIND OF VALVE TRAIN NOISE AT 75000 MILES. I FEEL FORD ONLY TOOK CARE OF THE PROBLEM FOR THOSE THAT COMPLAINED UNDER WARRANTY AND FORD SHOULD BE REQUIRED TO FIX AN ENGINE PROBLEM THEY KNEW HAD FAULTY PARTS AND IS EVIDENT BY THEIR TSB RELEASES. I HAVE CONTACTED FORD, BUT MY COMPLAINT HAS FALLEN ON DEAF EARS. THEY WANT ME TO SINK $1500-$2000 INTO A FIX THAT I FEEL THEY KNEW ABOUT BUT CHOSE TO IGNORE. FORD SHOULD, INSTEAD, RECALL THE TRUCKS ON THE ROAD WITH THIS ENGINE. THANK YOU IN ADVANCE FOR YOUR TIME. *KB
Power train, Dec 27, 2011
TRUCK WOULD NOT START EVEN THOUGH LIGHTS, DASH INDICATORS, & RADIO CAME ON. CHECKED UNDER HOOD & THEN PLACED IN NEUTRAL TO TRY & START. VEHICLE STARTED IN NEUTRAL. PLACED VEHICLE IN PARK AND UPON TAKING FOOT OFF BRAKE, VEHICLE LURCHED BACKWARD (IN REVERSE) ALMOST GOING OVER AN EMBANKMENT WHEN I SLAMMED BRAKES. VEHICLE SHIFT INDICATOR SHOWED IT IN PARK BUT, TRANSMISSION WAS ACTUALLY STILL IN REVERSE. COULD NOT GET SHIFT TO ENGAGE INTO PARK. PLACED VEHICLE INTO GARAGE WITH EMERGENCY BRAKE SECURED UNTIL COULD DETERMINE PROBLEM. RESEARCH INDICATED FORD HAD A RECALL (RECALL - #97V171000) FOR THIS EXACT ISSUE ON 1997-1998 MODELS ONLY. BUT, APPARENTLY IT IS STILL A PROBLEM ON LATER MODELS. COULD NOT FIND A RECALL ON 2004 MODEL. NOTE THAT THIS CONDITION ALMOST CAUSED A SERIOUS ACCIDENT. *TR
Visibility, Dec 22, 2011
LETTER FROM CONGRESSMAN GIBBS ON BEHALF OF CONSTITUENT RE A 2011 VOLUNTARY SAFETY RECALL NOTICE FROM WEBASTO TO NORTH AMERICA, INC FOR VEHICLE SUNROOF GLASS PANELS *TGW THE CONSUMER STATED WHEN HE PURCHASED THE VEHICLE, THE SUNROOF DID NOT OPEN. THE CONSUMER THEN RECEIVED A RECALL NOTICE IN THE MAIL, REGARDING PROBLEMS WITH THE SUNROOF. WHEN THE CONSUMER CONTACTED THE MANUFACTURER, HE WAS INFORMED THE SUNROOF WOULD BE REPLACED FREE OF CHARGE EVEN IF IT DIDN'T OPEN. THE PARTS WERE SHIPPED TO AN AUTHORIZED COMPANY TO PERFORM THE REPAIRS. HOWEVER, WHEN THE CONSUMER CALLED TO MAKE AN APPOINTMENT, HE WAS TOLD HE WOULD HAVE TO PAY TO HAVE THE SUNROOF OPENED. WHEN THE CONSUMER CALLED THE MANUFACTURER AGAIN, THEY STATED HE WOULD HAVE TO PAY TO GET THE SUNROOF OPENED, AND THEY WOULD PAY FOR THE PARTS TO BE INSTALLED. *JB
Engine and engine cooling, Dec 21, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER FOR SERVICE AND A TUNE-UP. SIX OF THE EIGHT SPARK PLUGS THAT WERE BEING REPLACED FRACTURED DURING THE REPAIR. THE DEALER INFORMED THE CONTACT THAT THE FAILURE WAS COMMON IN THE PARTICULAR MODEL BECAUSE THE MANUFACTURER RECOMMENDED THAT THE SPARKS PLUG BE REPLACED EVERY 100,000 MILES BUT THE DEALER STATED THAT SPARK PLUGS SHOULD NEVER BE IN A VEHICLE FOR THAT LONG OF A PERIOD BEFORE BEING REPLACED. THE FAILURE AND THE CURRENT MILEAGE WAS 96,000. UPDATED 01/25//12 *BF THE CONSUMER STATED THE REPAIR WAS PERFORMED BY AN AUTO MECHANIC, NOT THE DEALER, BECAUSE THEIR PRICE WAS EXCESSIVE.UPDATED 04/18/12
Electrical system, Dec 18, 2011, fire
TRUCK WAS PARKED IN THE PARKING LOT AT 5:45 AM ON 12/17/2011 AT MY PLACE OF EMPLOYMENT. AT APPROXIMATELY 4 PM SEVERAL EMPLOYEES AND I HEARD WHAT WE THOUGHT WAS SOMEONE'S ALARM GOING OFF. THEY WENT TO PARKING LOT TO SEE WHAT WAS GOING ON AND SAW FLAMES INSIDE MY TRUCK AROUND THE DASHBOARD ON THE DRIVERS SIDE. THE NOISE WAS ACTUALLY THE HORN BLOWING. WE DID NOT ATTEMPT TO OPEN THE DOOR, WE CALLED THE FIRE DEPARTMENT. UPON ARRIVAL THEY PUT THE FIRE OUT. THE TRUCK HAD BEEN PARKED ALL DAY & I NEVER ENTERED IT AFTER I ARRIVED AT WORK. THE TRUCK IS DESTROYED. *TR
Visibility, Dec 16, 2011
THE DRIVER AND PASSENGER WINDOW REGULATOR FAILURE DRIVERSIDE WINDOW CAME CRASHING DOWN WHEN I WAS DRIVING DOWN THE HIGHWAY ON 12/01/11 ALL I HEARD WAS A LOUD POP THEN NO WINDOW ALMOST WRECKED CAUSE OF THE SOUND THEN A WEEK LATER THE PASSENGER SIDE WINDOW DID THE SAME THING BUT AFTER I TRIED TO PUT THE WINDOW UP AFTER I GOT BACK HOME THE DEALER STATES THAT THERE STILL ARE NO RECALLS ON THIS ISSUE AFTER ALL THE COMPLAINTS I READ ONLINE THAT GOES BACK 5YRS WHY ISN'T NO ONE DOING ANYTHING ABOUT THIS PROBLEM. *TR
Power train, Dec 12, 2011
STARTED MY TRUCK AS USUAL TO GO TO WORK, PUT IT IN REVERSE AND IT WAS LIKE I PUT IT IN NEUTRAL, NO ENGAGEMENT AT ALL. GLAD I WASN'T IN A SITUATION WHEN THIS HAPPENED THAT COULD HAVE PUT MYSELF OR SOMEONE ELSE IN DANGER. FORD KNOWS THEY HAVE A PROBLEM, IT IS WIDE SPREAD. SURE MY TRUCK HAS 124000 MILES ON IT BUT THE TRANSMISSION MALFUNCTION LIGHT HAS BEEN GOING ON AND OFF FOR THE LAST 70000 MILES AND THE DEALER SAID THEY COULD NOT FIND ANY TROUBLE CODES OR MALFUNCTIONS DURING THIS PERIOD. I CAN REV MY MOTOR TO ABOUT 2000 RPM AND IT WILL FINALLY GENTLY START TO ROLL INTO REVERSE BUT MY FAILSAFE MODE ENGAGES, CHECK ENGINE LIGHT COMES ON AND THE MOTOR STUMBLES BADLY UNTIL I PUT THE VEHICLE IN DRIVE GEAR AND GO ABOUT 2 MILES AT WHICH TIME THE FAILSAFE MODE GOES OFF AND IT SMOOTHES OUT. FOR THE MOST PART MY VEHICLE HAS BEEN DEALER MAINTAINED. *TR
Visibility, Dec 8, 2011
THERE WAS A "POP" SOUND, FOLLOWED BY THE WINDOW CRASHING DOWN INTO THE DOOR. UPON INSPECTION THE POINT OF FAILURE IS A SMALL PULLEY ATTACHED TO THE WINDOW LIFT MOTOR. IT IS WEAKLY DESIGNED WITH HIGH TENSION FOCUSED AT 3 STRESS POINTS INSTEAD OF DISTRIBUTED ABOUT THE WHOLE PULLEY. I BELIEVE THIS IS A COMMON PROBLEM, AND CAN STARTLE A DRIVER CAUSING AN ACCIDENT, FURTHERMORE, AT HIGHWAY SPEEDS THE WINDOW COULD HAVE FALLEN INTO OR OUT OF THE TRUCK CAUSING INJURY. *TR
Power train, Dec 7, 2011
WHEN I TURN LEFT OR RIGHT I CAN FEEL A SHAKE OR VIBRATION COMING FROM THE REAREND. *TR
Engine and engine cooling, Dec 1, 2011
I JUST HAD TO PAY MY FORD DEALERSHIP $1,270.00 TO REPLACE THE "SPARK PLUGS" ON MY 2004 F-150,THE FORD MOTOR COMPANY STATES THAT THEY HAVE AN ISSUE WITH THE SPARK PLUGS IN THEIR TECHNICAL SERVICE BULLETIN 08-7-6 IN FORD F-150 TRUCKS, FORD MUSTANGS, FORD EXPLORERS, FORD EXPEDITIONS, LINCOLN NAVIGATOR,LINCOLN MARK LTS, AND MERCURY MOUNTAINEERS MODEL YEARS 2004-2008. THE PLUGS WILL BREAK OR SNAP DURING THE REMOVAL PROCESS IN TURN THE OWNER IS EXPECTED TO EAT THE COST OF THEIR LABOR AND MATERIAL TO CORRECT THE PROBLEM. THE OWNERS MANUALS STATE THAT THE PLUGS WILL LAST FOR 100,000 MILES BEFORE REPLACEMENT, I SPOKE TO THE RELATIONS DEPARTMENT WITH THE FORD MOTOR COMPANY AND THEY STATE THAT THEY KNOW THAT THE PROBLEM EXISTS BUT THAT IS ALL THEY WILL SAY. *TR
Visibility, Nov 22, 2011
THIS REPORT IS FOR THE SECOND FAILED WINDOW REGULATOR FOR MY 2004 FORD F-150 FX4 DRIVER SIDE. THESE REPAIRS ARE COSTLY AND HIGHLY REPORTED. THIS IS A SAFETY HAZARD ESPECIALLY IF THIS WOULD HAVE OCCURRED WHILE THE VEHICLE WAS IN MOTION A THE TIME OF FAILURE. SURPRISING LITTLE ACTION HAS BEEN TAKEN ON THIS ISSUE... *TR