2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints
2,036 reports, newest first.
Air bags, Nov 22, 2011, crash
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT WAS DRIVING 50 MPH WHEN HE HIT A DEER AND THE AIR BAGS DID NOT DEPLOY. THE CONTACT WAS INJURED. THE CONTACT STATED THAT THE AIR BAG LIGHT ILLUMINATED AFTER THE CRASH, BUT THE AIR BAGS NEVER DEPLOYED. THE VEHICLE WAS TOWED TO A DEALER TO BE REPAIRED. THE DEALER ADVISED THAT WHEN THE DEER PENETRATED THE FRONT GRILL, IT DAMAGED THE AIR BAG SENSOR AND PREVENTED IT FROM DEPLOYING. THE FAILURE AND THE CURRENT MILEAGE WAS 66,000. UPDATED 01/04/12*BF
Visibility, Nov 15, 2011
THIS IS THE SECOND REPORT I HAVE FILED WITH NHTSA FOR THE SAME COMPLAINT BUT ADDITIONAL OCCURRENCE. WHILE DRIVING ON THE HIGHWAY AT 1000 AT NIGHT AND TRAVELING 55 MPH, THERE WAS A LOUD BANG THAT SOUNDED LIKE THE TRUCK HAD BEEN SHOT, FOLLOWED IMMEDIATELY BY THE PASSENGER FRONT WINDOW DROPPING INTO THE DOOR. THE SOUND WAS SO STARTLING THAT IT ALMOST CAUSED A LOSS OF CONTROL OF THE VEHICLE. FORD KNOWS THAT THEY HAVE A DEFECT WITH THEIR WINDOW REGULATORS; HOWEVER, THEY REFUSE TO RECALL EVEN THOUGH IT IS A DEFINITE SAFETY CONCERN. THIS IS THE THIRD WINDOW I HAVE HAD FAIL IN THE EXACT MANNER ON MY 2004 F-150. A CASUAL SEARCH ON THE INTERNET CONFIRMS THAT FORD HAS HAD THOUSANDS OF COMPLAINTS FOR THIS EXACT DEFAULT AND IS REFUSING TO MAKE A REPAIR OR RECALL TO ADDRESS A KNOWN SAFETY ISSUE. NHTSA NEEDS TO TAKE ACTION ON THIS AND FORCE FORD TO DO WHAT A RESPONSIBLE AUTOMAKER SHOULD UNDERTAKE ON THEIR OWN IN ORDER TO PROTECT THE MOTORING PUBLIC. *TR
Engine and engine cooling, Nov 10, 2011
ON THE HIGHWAY, AS I HIT 40 MPH, THE ENGINE DIDN'T UPSHIFT AND DISENGAGED WITH THE DRIVETRAIN. WHEN I PRESSED THE ACCELERATOR, THE ENGINE REVVED, BUT THERE WAS NO POWER TO THE WHEELS. AFTER A COUPLE OF FAILED ATTEMPTS OF SHIFTING TO NEUTRAL AND BACK INTO DRIVE (WHILE ON THE HIGHWAY), I TURNED THE OVERDRIVE FUNCTION OFF AND THE ENGINE ENGAGED WITH THE DRIVETRAIN AGAIN. I WAS ABLE TO DRIVE HOME SAFELY. TODAY, THE SAME PROBLEM IS HAPPENING. I CALLED THE LOCAL FORD DEALER AND THEY CAN'T GET ME INTO THE SHOP FOR A WEEK DUE TO A HIGH VOLUME (THEIR WORDS TO ME) OF TRANSMISSION PROBLEMS. I HAVE FOUND NUMEROUS COMPLAINTS ON THE WEB INDICATING THE SAME PROBLEM BY OTHER OWNERS. I'M NOT SURE IF THEY ARE FILING A COMPLAINT, BUT IT APPEARS THAT THIS IS A LARGER ISSUE POTENTIALLY DUE TO POOR QUALITY PARTS IN THE TRANSMISSION. *TR
Service brakes, Hydraulic, Nov 6, 2011
THE REAR BRAKE LINES FAILED. THE RUBBER LINE FROM THE CALIPER TO THE STEEL LINE ON THE REAR AXLE SEPARATED, FIRST ON THE DRIVERS SIDE AND ABOUT THREE WEEKS LATER ON THE PASSENGER SIDE. ON THE FIRST OCCASION I WAS JUST LEAVING MY GARAGE AND ON THE SECOND OCCASION I WAS PULLING INTO A PARKING SPOT. THE STEEL FITTING THAT HOLDS THE RUBBER LINE TO THE STEEL LINE WAS SO BADLY CORRODED THAT IT LITERALLY DISINTEGRATED, ALLOWING THE RUBBER LINE TO SEPARATE FROM THE STEEL LINE WHEN THE BRAKES WERE APPLIED. *TR
Steering, Electrical system, Nov 3, 2011
TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT WAS DRIVING 55 MPH WHEN THE STEERING WHEEL SEIZED. THE CONTACT MERGED THE VEHICLE OFF THE HIGHWAY, TURNED THE VEHICLE OFF AND WAITED THIRTY MINUTES BEFORE RESTARTING. THE VEHICLE RESUMED AS NORMAL. THE DEALER INSPECTED THE VEHICLE AND ADVISED THE CONTACT THAT THE UPPER AND LOWER STEERING SHAFT HAD RUSTED TOGETHER. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 103,188. THE ALTERNATOR WAS REPLACED. UPDATED 02/28/12
Engine and engine cooling, Fuel system, Gasoline, Nov 2, 2011
WHILE DRIVING MY 2004 FORD F150 ON SATURDAY 10/29/2011 I STARTED SMELLING GAS AND THEN THE NUMBER 6 SPARK PLUG BLEW OUT. AFTER FINDING THE PROBLEM BACK HOME THERE WERE 3 OTHER PLUGS LOOSE. *TR
Fuel system, Gasoline, Electrical system, Nov 1, 2011
DRIVING AT 50 MPH MY TRUCK DIES. TOW TO A FORD DEALERSHIP (THOMAS FORD, BEVERLY MA.). DIAGNOSTICS SHOW BLOWN PCU. DEALER REPLACES PCU AT MY EXPENSE. FINDS THAT, OR SAYS THAT, THE PCU WAS BLOWN BY THE FPDM. FORD DOES NOT HAVE ANY IN STOCK AND 3 MONTHS BEHIND IN PRODUCTION DUE TO BAD ECONOMY. DEALER PRESSURES ME INTO BUYING USED FPDM BECAUSE 3 OTHER TRUCKS ON LOT HAS SAME PROBLEM AND THEY WILL BUY PART IF I DON'T. 3 MONTHS WITHOUT TRUCK IF I DON'T. DEALER ALSO SAYS I SHOULD COMPLAIN TO FORD MOTOR COMPANY DIRECT BECAUSE (THEY BELIEVE) IT SHOULD BE A RECALL. FMC DID NOTHING. NOT EVEN EXPEDITE A NEW PART. PCM WAS $970 PART ONLY AND FPCM WAS $343 PART ONLY. FPCM CRACKED BECAUSE MOUNTED ON DISSIMILAR METAL UNDER SPARE TIRE.
Engine and engine cooling, Oct 29, 2011
TRUCK BLEW OUT PLUGS FROM # 3 AT 50 MPH TRUCK SHUT OFF,I GOT A H COIL GOT IT PUT IN,IT BLEW IT OUT I DONE THAT 4 MORE TIMES,THEN GOT REPAIR KIT FROM FORD PUT IN IT DIDN'T STAY IN 1300 MILES AND BLEW OUT. *TR
Electrical system, Oct 27, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS TAKEN TO THE DEALER FOR ROUTINE MAINTENANCE. THE CONTACT WAS ADVISED THAT THERE WAS A SPARK PLUG SHORTAGE AND THAT THE WIRES WOULD NEED REPLACING. THE MANUFACTURER WAS NOT CONTACTED AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND THE CURRENT MILEAGE WAS UNAVAILABLE. THE VIN WAS UNAVAILABLE.
Electrical system, Visibility, Structure, Oct 24, 2011
I WAS TRAVELING ON A MAIN BOULEVARD WHEN ALL OF A SUDDEN THE DRIVERS SIDE WINDOW SLID DOWN WITH A LOUD SOUNDING BANG. THE WINDOW DID NOT BREAK. HOWEVER, WHAT SEEMS TO BE A SPRING LOADED MECHANISM, MUST HAVE BROKEN CAUSING THE WINDOW TO COLLAPSE DOWN INSIDE THE DOOR. THE SOUND WAS SO LOUD, IT CAUSED A NERVOUS REACTION IN ME WHICH RESULTED IN PULLING ON THE STEERING WHEEL TO ONE SIDE. THANKFULLY, THERE WERE NO VEHICLES TO THAT SIDE AND I WAS ABLE TO CORRECT MY STEERING TO GET BACK INTO MY LANE. AS IF ONE EXPERIENCE WAS NOT SUFFICIENT, IT HAPPENED AGAIN 9/1/11. THIS TIME ON THE PASSENGER SIDE DOOR. THE SAME EXACT EXPERIENCE REPEATED EXCEPT THAT THIS TIME I WAS DRIVING AT 75MPH ON I-25. I EXPECTED TO FIND A RECALL TO THIS DIS-FUNCTIONAL MECHANISM. WHAT ARE THE CHANCES OF THIS HAPPENING ALMOST BACK TO BACK WITHIN A 6 WEEK PERIOD? *TR
Suspension, Oct 24, 2011
DURING ACCELERATION THERE IS A SEVERE VIBRATION AND SHAKING. IT ALSO HAPPENS WHEN DRIVING DOWN THE ROAD. THE SHAKING IS SO BAD THAT YOU ALMOST LOSE CONTROL OF THE VEHICLE. *TR
Electrical system, Visibility, Oct 20, 2011
THE POWER WINDOW ON THE FRONT PASSENGER SIDE JUST ABRUPTLY STOPPED WORKING AND THE WINDOW FELL DOWN INTO THE DOOR. THIS APPEARS TO BE A PROBLEM WITH THIS VEHICLE THAT HAS NOT BEEN ADDRESSED BY FORD. *TR
Engine and engine cooling, Oct 19, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WOULD MAKE AN ABNORMAL NOISE WHILE IN MOTION. THE DEALER DIAGNOSED THAT THE CAM-PHASERS WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS NOTIFIED, BUT DENIED ANY ASSISTANCE WITH REPAIRS TO THE DEFECT. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 110,000 AND THE CURRENT MILEAGE WAS 117,000.
Air bags, Oct 19, 2011, crash
IMPACT WAS IN THE FRONT CENTER OF THE PICKUP WITH THE DAMAGE 24 INCHES INTO THE ENGINE AREA, THE DRIVER DID HAVE HIS SEAT BELT ON BUT HE STILL HIT THE REAR VIEW MIRROR WITH HIS HEAD AND BROKE HIS LEFT WRIST AND INCURRED MANY OTHER INJURIES AS A RESULT. HIS INJURIES WOULD HAVE BEEN LESSENED IF THE AIRBAG AND THE SEATBELT HAD WORKED THE WAY THERE SUPPOSED TO. *TR
Visibility, Oct 18, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE EXHIBITED A LOUD BANGING NOISE. THE CONTACT THEN NOTICED THAT THE DRIVER AND THE PASSENGER REAR WINDOWS WERE OPENED. THE VEHICLE WAS TAKEN TO A DEALER WHERE THEY ADVISED HER THAT SHE NEEDED TO REPLACE THE WINDOW REGULATORS. THE VEHICLE WAS REPAIRED FOR THE THE DRIVER AND PASSENGER REAR REGULATORS. THE FAILURE MILEAGE WAS APPROXIMATELY 70,000. THE VIN WAS UNAVAILABLE.
Visibility, Oct 17, 2011
WHILE DRIVING ON HIGHWAY AT 65 MPH,WITH CHILDREN IN BACK SEAT,WINDOW ON PASSENGER SIDE IN BACK FELL DOWN,ABOUT A WEEK LATER THE OTHER BACK WINDOW DID THE SAME THING .SCARED MY WIFE AND KIDS BECAUSE IT FELL SUDDENLY WITHOUT WARNING. COULD HAVE CAUSED ME TO SWERVE INTO ONCOMING VEHICLE.I REPORTED TO FORD BUT THERE ONLY RESPONSE WAS THEY SENT ME BROCHURES TO BUY A NEW TRUCK[HA HA}.I RESPONDED BY TELLING THEM THAT MY NEXT NEW TRUCK WILL BE CHEVY OR CHRYSLER. *TR
Visibility, Oct 16, 2011
WHILE DRIVING IN TRAFFIC MY REAR PASSENGER SIDE WINDOW, FOR NO APPARENT REASON, FELL VIOLENTLY INTO THE DOOR. THIS WAS A VERY DISTRACTING INCIDENT THAT NEARLY RESULTED IN AN ACCIDENT. *TR
Visibility, Oct 14, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE GLASS FOR THE FRONT DRIVER AND REAR WINDOWS FELL INTO THE DOOR FRAME ABNORMALLY. THE VEHICLE WAS TAKEN TO A LOCAL MECHANIC WHO PERFORMED A DIAGNOSTIC THAT LOCATED THE FAILURE AS THE WINDOW REGULATORS NEEDING REPLACEMENT. THE REGULATORS WERE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 20,354 AND THE CURRENT MILEAGE WAS 33,800. UPDATED 11/03/11 *BF THE CONSUMER STATED THREE OF THE FIVE POWER WINDOWS FAILED ON THE VEHICLE. THE WINDOW REGULATORS HAD TO BE REPLACED. UPDATED 03/08/12
Visibility, Oct 12, 2011
I HAVE HAD 2 OF MY WINDOW REGULATORS GO OUT AND I HAVE BEEN DOING SOME RESEARCH AND FOUND OUT THAT THIS IS A COMMON PROBLEM. SOMETHING NEEDS TO BE DONE ABOUT THIS IT CAUSES A SAFETY RISK SINCE I HAVE KIDS AND WHEN THESE WINDOWS SHATTER THE GLASS GETS EVERYWHERE. I HAVE NOTICED THAT THE SAME SLIDER ON BOTH REGULATORS BROKE IN THE SAME PLACE. PLEASE DO SOMETHING ABOUT THIS BEFORE SOMEONE'S KID OR MY KIDS GET HURT. THANK YOU *TR *KB
Fuel system, Gasoline, Oct 4, 2011
TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT WHILE DRIVING 25 MPH, THE VEHICLE STALLED WITHOUT WARNING. THE VEHICLE WAS TOWED TO THE DEALER WHERE IT WAS DIAGNOSED WITH A FAULTY FUEL PUMP DRIVER MODULE. THE DEALER PERFORMED THE REPAIRS. THE MANUFACTURER WAS AWARE OF THE FAILURE. THE CURRENT AND FAILURE MILEAGES WERE 61,552. UPDATED 11/03/11 *BF UPDATED 12/16/11
Seat belts, Oct 4, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE FRONT PASSENGER SIDE SEAT BELT FAILED TO UNLOCK, CAUSING THE CONTACT TO HAVE TO CUT THE SEAT BELT IN ORDER TO EXIT THE VEHICLE. THE VEHICLE WAS NOT TAKEN TO THE DEALER AND THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 9,435 AND THE CURRENT MILEAGE WAS 13,541.
Power train, Sep 29, 2011
THE REAR DIFFERENTIAL IS MAKING A CHATTERING NOISE AT LOW SPEEDS. IT HAS A POSI-TRAC REAR DIFFERENTIAL, AND I CAN FEEL A 'STOP AND GO' TYPE ACTION AS I AM DRIVING IN A STRAIGHT LINE AT LOW SPEEDS. EVEN AFTER I ADDED A LIMITED SLIP ADDITIVE, THE PROBLEM IS STILL THERE. IT TENDS TO BE WORSE AFTER A COLD START, AND WHEN I AM GOING UP HILLS OF AFTER I GO OVER A SPEED BUMP. *TT
Engine and engine cooling, Sep 29, 2011
THE ENGINE HAS EJECTED A SPARK PLUG TWICE IN TWO MONTHS. *TT
Visibility, Sep 28, 2011
FIRST INCIDENT: AUGUST, 2009 I WAS DRIVING DOWN THE HIGHWAY GOING APPROXIMATELY 65 MILES AN HOUR WHEN THE BACK PASSENGER SIDE WINDOW STARTED DECENDING WITHOUT ANYONE PUSHING THE BUTTON. I WAS THEN UNABLE TO USE THE WINDOW AGAIN. MY INFANT SON WAS IN THE BACK SEAT NEXT TO THE WINDOW AND IT WAS RAINING. I TOOK THE VEHICLE TO THE FORD DEALERSHIP AND HAD THE WINDOW REGULATOR REPLACED. SECOND INCIDENT: JANUARY, 2010 ONCE AGAIN I WAS DRIVING AND THE FRONT PASSENGER SIDE WINDOW WENT DOWN WITHOUT PROMPTING AND NEVER WORKED AGAIN. I AM AN ATTORNEY AND WAS ON MY WAY TO THE COURTHOUSE AND WAS FORCED TO LEAVE MY CAR UNATTENDED FOR A SHORT AMOUNT OF TIME AND OBTAIN CONTINUANCES ON ALL OF MY CASES THAT DAY IN ORDER TO HAVE MY WINDOW REPAIRED. I WAS INFORMED THAT IT WAS THE WINDOW REGULATOR AND THE PART NEEDED REPLACED. THIRD INCIDENT: AUGUST, 2011 SAME SCENERIO, MY HUSBAND WAS DRIVING THE VEHICLE ON THE HIGHWAY AT APPROX. 55 MPH WHEN HIS WINDOW DECENDED WITHOUT PROMPTING AND WE WERE UNABLE TO MAKE THE WINDOW WORK AGAIN. I HAD TO HAVE THE WINDOW REGULATOR REPLACED. BESIDES THE COST OF REPAIRS ($350.00 EACH WINDOW), I BELIEVE THAT THIS IS A SAFETY HAZARD. I HAD AN INFANT BY THE WINDOW IN THE FIRST INCIDENT AND DRIVING AT SPEED THE WINDOW COULD HAVE SHATTERED. ALSO, ALL INCIDENTS OCCURED WHILE I WAS DRIVING AND PROVED QUITE DISTRACTING. IT COULD HAVE CAUSED AN ACCIDENT. LAST, BECAUSE I WAS UNABLE TO MAKE THE WINDOW(S) GO BACK UP I HAD TO LEAVE MY VEHICLE UNSECURED. *TT
Other or unspecified, Sep 16, 2011
THE SPARK PLUGS IN THE 2004 F-150 PICKUP TRUCKS DID NOT GET ANIT-SEIZE COMPOUND WHEN INSTALLED IN FACTORIES. JUST GOOGLE 2004 F-150 SPARK PLUGS AND YOU WILL SEE MUCH MORE INFORMATION. NOW WHEN YOU REPLACE THE SPARK PLUGS, THEY HAVE A TENDENCY TO BREAK OFF. DEALERSHIP COST TO REPLACE THE SPARK PLUGS IS $350.00 PLUS $90.00 FOR EACH SPARK PLUG THAT IS BROKEN. THIS IS AN OBVIOUS DESIGN FLAW THAT IS COSTING THE PUBLIC MILLIONS OF DOLLARS WORLD WIDE AND THE NTSB NEEDS TO STEP IN AND ORDER A RECALL TO PROTECT CONSUMERS AND STOP FORD FROM TAKING ADVANTAGE OF THE CONSUMERS BECAUSE OF THEIR SPARK PLUG DESIGN FLAW.. *TT