2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints
2,036 reports, newest first.
Visibility, Apr 20, 2011
TL* THE CONTACT OWNS A 2004 FORD F150. WHILE DRIVING APPROXIMATELY 45 MPH, THE CONTACT NOTICED THAT THE DRIVER SIDE WINDOW HAD FRACTURED WITHOUT WARNING. HE STATED THAT THE WINDOW REGULATOR WAS FAULTY. THE DEALER ADVISED THE CONTACT TO NOTIFY THE MANUFACTURER OF THE FAILURE. THE MANUFACTURER INFORMED THE CONTACT THAT T WAS A KNOWN FAILURE; HOWEVER, DID NOT OFFER ANY ASSISTANCE. THE CURRENT MILEAGES WERE 61,000 AND THE FAILURE MILEAGES WERE 58,000.
Power train, Apr 16, 2011
MY TRUCK HAS BEEN VIBRATING HORRIBLY WHEN AROUND 30 - 60 MPH LIKE I WAS ON A WASHBOARD ROAD. IT IS INTERMITTENT. I HAVE NOT REPAIRED MY TRUCK YET, BUT FOUND OUT IT IS MY REAR DIFFERENTIAL CLUTCH AND POSSIBLY MY E-BRAKE. *TR
Air bags, Apr 15, 2011
TL*THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS PARKED OUTSIDE HER RESIDENCE WHEN THE HORN BEGAN INDEPENDENTLY SOUNDING. THE VEHICLE WAS THEN TAKEN TO A DEALER AND THEY ADVISED HER THAT THE AIR BAG HAD FAILED AND THE WIRING HARNESS WOULD NEED TO BE REPLACED. THE MANUFACTURER WAS THEN CONTACTED AND PROVIDED NO ASSISTANCE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 40,500.
Tires, Apr 15, 2011
TL*THE CONTACT OWNS A 2004 FORD F150 EQUIPPED WITH COOPER DISCOVERER ATR TIRES, TIRE SIZE 265-70-17. THE CONTACT STATED THAT THE FRONT PASSENGER AND DRIVER SIDE TIRES EXHIBITED EXCESSIVE CRACKS AND WERE DRY ROTTED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT TIRE CENTER WHERE THEY REFUSED TO PROVIDE A REFUND FOR THE DEFECTIVE TIRES. THE TIRES WERE NOT REPLACED. THE FAILURE MILEAGE WAS 80,000. THE VIN AND DOT NUMBERS WERE UNAVAILABLE.
Visibility, Apr 10, 2011
MY 1 AND A HALF YR OLD SON AND I HAD JUST PULLED UP TO CHURCH. I ROLLED DOWN THE FRONT PASSENGER WINDOW TO TALK TO A RELATIVE AND AS I PRESSED THE DOWN BUTTON I HEARD A LOUD POP. I WASN'T SURE WHAT THE NOISE WAS, SO I WENT TO QUICKLY ROLL THE WINDOW UP AND CHECK THE OUTSIDE OF THE TRUCK. AS I TRIED TO ROLL THE WINDOW UP, I REALIZED IT WAS THE WINDOW THAT MADE THE POP BECAUSE THE WINDOW QUICKLY FELL THE REST OF THE WAY INTO THE TRUCK. AS I DID NOT HAVE ANY OTHER OPTION, MY SON AND I HAD TO DRIVE 15 MILES HOME GOING 45 MILES PER HOUR IN THE COLD FEBRUARY NIGHT (I HAD TO BUNDLE HIM UP AS BEST AS I COULD) BECAUSE THERE WAS NOT ANOTHER OPTION FOR US TO GET HOME (AND THE WINDOW WOULD NOT STAY UP). AFTER RESEARCH ONLINE (AND TALKING TO FORD DEALERS) FOUND OUT IT WAS THE WINDOW REGULATOR AND QUITE COMMON IN 2004 FORD F150 LARIATS. I FEEL THIS SHOULD DEFINITELY BE A RECALL BECAUSE IT COULD BE VERY DANGEROUS IF THIS HAPPENED ON THE HIGHWAY GOING 65 - 70 MPH! 09/27/10 (63500 MILES) - DRIVING IN TOWN THE REAR DRIVER SIDE WINDOW JUST FELL DOWN INTO THE WINDOW. NO FORD DEALER IN OUR TOWN WE HAD TO DRIVE 45 MINUTES IN THE COLD OF OCTOBER WITH A PIECE OF CARDBOARD IN THE WINDOW (THAT KEPT MOVING AND CAUSING THE WINDOW TO CONTINUOUSLY FALL INTO THE TRUCK AND HAVING TO MAKE MANY STOPS ALONG THE WAY). SAME ISSUE - WINDOW REGULATOR HAD TO BE REPLACED. 04/10/11 (69000 MILES) - DRIVING HOME FROM CHURCH IN TOWN THE WINDOW STARTED TO FALL INTO THE TRUCK. AS THIS IS THE THIRD TIME THIS HAS HAPPENED, WE ARE 100% SURE IT IS THE WINDOW REGULATOR! SETTING UP AN APPOINTMENT WITH THE FORD DEALER TO GET IT FIXED. RESEARCHED ONLINE, AND THIS HAS HAPPENED TO MANY OTHER 2004 FORD F150 LARIAT TRUCK OWNERS! AGAIN, WE ARE VERY THANKFUL WE WERE NOT DRIVING ON THE HIGHWAY AT 70 MPH WITH OUR LITTLE ONE IN THE BACK IN THE MIDDLE OF WINTER! VERY UNSAFE!
Power train, Apr 9, 2011
ORIGINAL OWNER OF TRUCK, 37,000 MILES. TERRIBLE VIBRATION/SHUDDER WHEN TURNING. NOW IT ALSO DOES THIS DRIVING DOWN THE ROAD AT OVER 45 MPH. FEELS LIKE IT IS GOING TO FREEZE UP. WAS TOLD IT IS ISSUES WITH THE DIFFERENTIAL. THIS IS WRONG FOR A VEHICLE WITH LOW MILES. PLEASE INVESTIGATE. I'VE READ LOTS OF OTHER PEOPLE HAVE HAD THE SAME ISSUE WITH THIS MODEL. *TR
Trailer hitches, Apr 5, 2011, crash
2004 FORD F15, UNIT 1 WAS EASTBOUND IN FAR RIGHT LANE OF THE OHIO TURNPIKE. THE BALL OF TRAILER HITCH BECAME DISENGAGED FROM POWER UNIT. UNIT 1 TRAILER SEPARATED FROM THE POWER UNIT AND TRAVELED ONTO INSIDE BERM, STRIKING BARRIER WALL, CAUSING CAR A TOP TRAILER TO SLIDE FORWARD OFF OF TRAILER. *BF (OHIO TRAFFIC CRASH REPORT # 10-0072-90)*JB UPDATED 04/22/11 *BF
Vehicle speed control, Apr 5, 2011
TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT WAS DRIVING APPROXIMATELY 60-70 MPH WITH THE CRUISE CONTROL IN ACTIVATION WHEN SUDDENLY, THE CRUISE CONTROL FAILED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE VEHICLE WAS NEITHER DIAGNOSED NOR REPAIRED FOR THE FAILURE. THE FAILURE MILEAGE WAS UNKNOWN.
Engine and engine cooling, Apr 4, 2011
TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT HAD TAKEN THE VEHICLE TO AN AUTHORIZED DEALER FOR ROUTINE MAINTENANCE. WHILE THE TECHNICIAN WAS PERFORMING THE REPAIR, THE SPARK PLUGS FRACTURED. THE TECHNICIAN STATED THAT THE SPARK PLUG FAILURE WAS A COMMON ISSUE DUE TO THE DESIGN OF THE ENGINE. CURRENTLY, THE VEHICLE WAS BEING REPAIRED. THE FAILURE MILEAGE WAS 92,000. THE VIN WAS UNAVAILABLE.
Visibility, Apr 4, 2011
I KNOW HAVE TO REPLACE MY THIRD WINDOW MOTOR/REGULATOR, THIS IS NOT RIGHT. THE FIRST TIME I WAS DRIVING AND THE WINDOW JUST DROPPED DOWN. THE SECOND TIME SAME THING ONLY IT WAS RAINING, NOW THIS THIRD TIME MY DAUGHTER WAS IN THE BACK SEAT PUTTING THE WINDOW DOWN AND IT DROPPED DOWN CAUSING HER TO SCREAM (SHE IS ONLY 8) WITH HER DOING THAT I ALMOST WRECKED US ALL. I DID NOT KEEP THE PARTS FROM THE FIRST TWO BUT WILL KEEP THE THIRD WHEN I GET IT FIXED LATER THIS WEEK. *TR
Engine and engine cooling, Mar 23, 2011
MY FORD F-150 TRUCK BLEW THE #5 SPARK PLUG. BROKE THE COIL ON THE SPARK PLUG. HAD TO HAVE THE TRUCK TOWED AND THE REPAIRS COST ME ABOUT $90. ON MARCH 21ST, THE TRUCK BLEW THE #3 PLUG. THIS TIME IT STRIPPED THE THREADS IN THE BLOCK AND HAD TO BE RETAPPED AND REPAIRED. THIS REPAIR COST OVER $200. I CONTACTED FORD AND THEY CLAIM THEY WERE NOT AWARE OF THIS ISSUE. HOWEVER, BOTH THE MECHANICS THAT WORKED ON THIS TRUCK TOLD ME THAT THEY HAD REPAIRED A LOT OF THESE FORD TRUCKS. THIS COULD BE A VERY DANGEROUS SITUATION SINCE UNBURNED FUEL IS PUMPED OUT OF THE CRATER LEFT BY THE BLOWN PLUG AND ONTO THE HOT MOTOR. I HAVE BEEN LUCKY THAT MY TRUCK HASN'T CAUGHT FIRE. IF MY WIFE HAD BEEN DRIVING I DON'T KNOW THAT SHE WOULD HAVE KNOWN WHAT TO DO. IF YOU GOOGLE "BLOWN SPARK PLUGS ON FORD F150 TRUCKS" ONLINE, YOU WILL SEE THAT THERE HAVE BEEN THOUSANDS OF THESE ISSUES REPORTED TO FORD, AND VARIOUS OTHER AGENCIES THAT ARE SUPPOSED TO TAKE CARE OF THESE THINGS. FORD MOTOR COMPANY IS IGNORING THE PROBLEMS BECAUSE THEY DON'T WANT TO HAVE TO RECALL ALL THE DEFECTIVE VEHICLES. WILL EVERYONE JUST SIT AROUND AND WAIT UNTIL A FEW PEOPLE ARE KILLED BECAUSE OF THESE DEFECTS. PLEASE DO SOMETHING!!
Visibility, Mar 23, 2011
I HAVE A 2004 4-DOOR F150, AND HAVE NOW HAD TO REPLACE 3 WINDOW MOTORS, ONE IN EACH DOOR. THE 3RD ONE HAPPENED YESTERDAY. THE FIRST TWO HAPPENED BACK TO BACK IN 2010, SO IF THE PATTERN FOLLOWS, I'LL BE FORKING OUT MORE MONEY TO REPLACE THE FINAL ONE. ON THE FIRST 2 OCCURANCES, THE CAR WAS MOVING, AND THE WINDOWS JUST FELL DOWN. THE 3RD OCCURENCE HAPPENED WHEN THE CAR WAS PARKED. I HAVE 2 SMALL CHILDREN, AND IF THESE WINDOWS FALL DOWN WHEN THEY ARE NEAR, IT IS A MAJOR CONCERN OF MINE. THERE IS A OBVIOUS SIGN THAT THESE WINDOW MOTORS ARE DEFECTIVE. I CAN UNDERSTAND 1 OF THEM BREAKING, BUT I'M GOING ON 3, AND JUST WAITING FOR THE FINAL ONE TO BREAK HERE SHORTLY! THEN AFTER READING ALL THE 2004/2005 F150 COMPLAINTS ABOUT THE SAME THING HAPPENING, THERE NEEDS TO BE A RECALL BECAUSE THIS ISN'T JUST A COINCIDENCE AMONGST ALL F150 OWNERS! IT'S SAD THAT FORD CANNOT STAND BY THEIR "SO CALLED" #1 SELLING TRUCK. PEOPLE SPEND A GREAT DEAL ON THEIR CARS, AND THIS SHOULDN'T BE AN ISSUE THAT PEOPLE NEED TO BE SPENDING THEIR HRAD EARNED MONEY ON, ESPECIALLY SINCE IT SEEMS TO BE A RATHER REGULAR ISSUE FOR SO MANY PEOPLE!
Engine and engine cooling, Mar 18, 2011
WHILE DRIVING MY 2004 F150 AND APPROACHING A RED LIGHT OR TURN MY TRUCK WILL INTERMITTENTLY SHUT OFF AND NEED TO BE RESTARTED. ON SEVERAL OCCASIONS I HAVE HAD TO PUT BOTH HANDS ON THE WHEEL AND CRANK (NO POWER STEERING) OR BOTH FEET ON THE BRAKES (NO POWER BRAKES) BECAUSE THE TRUCK TURNED OFF AND I LOST ALL POWER FUNCTIONS. IT WOULDN'T HAVE BEEN AS BIG OF A DEAL IF THE DEALER IN MY AREA HADN'T TOLD ME THIS WAS "NORMAL" FOR F150S AND SENT ME ON MY WAY. SINCE THAT DEALER I HAVE DEALT WITH 2 OTHERS IN MY AREA WHO SAY ITS NORMAL AND TO JUST DRIVE MY TRUCK UNTIL IT FIXES ITSELF. I WASN'T AWARE THAT FORD MADE SELF DIAGNOSING/FIXING VEHICLES. IN EITHER CASE I AM EXTREMELY UPSET THAT THIS PROBLEM IS FOR SOME REASON NOT CONSIDERED A PROBLEM AND THAT THERE IS NO CURRENT FIX FOR THIS ISSUE. I NO LONGER FEEL SAFE IN MY TRUCK AND HAVE RESORTED TO DRIVING MY PARENTS VEHICLES UNTIL I CAN RID MYSELF OF THIS DEATH TRAP. ON ANOTHER NOTE I HAVE ALSO HAD THE VEHICLE FLASH DASH BOARD LIGHTS AT ME AFTER GOING OVER SMALL BUMPS AND THEN SHUTTING OFF 1/4 OF A MILE LATER. WHEN THIS PROBLEM WAS BROUGHT UP THE DEALER SAID IT WAS IMPOSSIBLE (IT'S HAPPENED TWICE) AND THAT I HAD TO BE IMAGINING IT. *TR
Engine and engine cooling, Mar 16, 2011
2004 F150 TRUCK. II HAD PLUGS CHANGED AND THE MECHANIC BROKE THREE OF THEM, DROPPING ONE DOWN ON THE HEAD. WHEN I COMPLAINED HE SAID EVERYONE KNOWS THAT THESE ENGINES DO THAT. I'M LOOKING AT $6000 TO PULL THE MOTOR AND GET THE REST OF THE PLUGS IN. EVIDENTALLY EVERYONE IN THE WORLD KNEW ABOUT THE PLUG PROBLEM BUT ME. NO MORE FORD PRODUCTS FOR THIS OLD BOY. 3/16/2011 CAMPBELLSVILLE,KY *TR
Other or unspecified, Mar 15, 2011
WHILE DRIVING, MY SON SITTING IN THE BACK PASSENGER SEAT PRESSED THE WINDOW SWITCH TO LOWER THE WINDOW. WHEN HE DID, THERE WAS A LOUD SOUND AND THE WINDOW DROPPED DOWN. I FOUND OUT FROM OUR MECHANIC THAT THE WINDOW REGULATOR BROKE. LATER IN THE YEAR, I WENT TO LOWER THE DRIVERS SIDE WINDOW WHILE STATIONARY, AND I HEARD THE MOTOR MOVING BUT THE WINDOW DID NOT LOWER. IT FINALLY SLOWLY FELL AS I STARTED DRIVING AND IT WOULD NOT GO BACK UP. AGAIN, IT WAS THE WINDOW REGULATOR THAT HAD FAILED. YESTERDAY, WHILE DRIVING FROM MY PLACE OF WORK AND MOVING ABOUT 25 MPH, I ACCIDENTLY HIT THE BACK DRIVERS SIDE WINDOW SWITCH, AND I HEARD A LOUD NOISE AND SAW THAT THE WINDOW HELD FELL PART WAY DOWN. AGAIN, THE REGULATOR HAD FAILED. SO, WITHIN THE PAST YEAR, THREE OF THE FOUR WINDOW REGULATORS HAVE FAILED AND I HAVE HAD TO REPLACE THEM.
Visibility, Equipment, Mar 14, 2011
2004 FORD F150 SUPERCREW. FOR THE 5TH TIME ONE OF THE WINDOWS HAS DROPPED INTO THE DOOR DUE TO THE REGULATOR MALFUNCTIONING. THE FIRST 3 TIMES WERE COVERED BY THE EXTENDED WARRANTY I PURCHASED. HOWEVER, THIS WILL BE THE SECOND ONE I WILL HAVE TO PAY FOR. EACH TIME, ALL FORD DOES IS REPLACE THE REGULATOR AND TELL ME I MUST HAVE GOTTEN A BAD ONE. THIS IS 5 WINDOWS IN 5 YEARS. *TR
Visibility, Mar 8, 2011
THE DRIVERS WINDOW FELL DOWN INTO THE DOOR WHILE TRUCK WAS MOVING. I WAS UNABLE TO GET THE WINDOW BACK UP. I WAS IN A REMOTE LOCATION, DRIVING OVER A SNOWY MOUNTAIN PASS. WHEN THE WINDOW REGULATOR FAILED, AND I UNDERSTAND THIS IS A COMMON OCCURRENCE, AND I CAN EXPECT MORE OF THE SAME IN THE FUTURE. THIS IS A POTENTIAL FOR A CRASH AS IT IS A STARTLING EVENT, AND A SERIOUS IMMEDIATE DISTRACTION. *TR
Visibility, Mar 8, 2011
THE DRIVERS WINDOW FELL DOWN INTO THE DOOR WHILE TRUCK WAS MOVING. I WAS UNABLE TO GET THE WINDOW BACK UP. I WAS IN A REMOTE LOCATION, DRIVING OVER A SNOWY MOUNTAIN PASS. HE WINDOW REGULATOR FAILED, AND I UNDERSTAND THIS IS A COMMON OCCURRENCE, AND I CAN EXPECT MORE OF THE SAME IN THE FUTURE. THIS IS A POTENTIAL FOR A CRASH AS IT IS A STARTLING EVENT, AND A SERIOUS IMMEDIATE DISTRACTION. *TR
Electrical system, Visibility, Mar 7, 2011
ELECTRIC WINDOW MOTORS FALL APART INSIDE DOORS. *TR
Air bags, Mar 3, 2011
TL* THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT THE AIR BAG WARNING LIGHT ILLUMINATED CONTINUOUSLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 67.000.
Visibility, Mar 2, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE WINDOW REGULATORS WERE DEFECTIVE AND WOULD INDEPENDENTLY OPEN TO BUT WOULD NOT CLOSE. THE DEALER REPLACED THREE OF THE WINDOW REGULATORS AND THE FOURTH WINDOW REGULATOR WAS REPLACED BY AN INDEPENDENT MECHANIC. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE CURRENT MILEAGE WAS 59,500 AND THE FAILURE MILEAGE WAS APPROXIMATELY 20,000.
Engine and engine cooling, Mar 1, 2011
WHILE TRAVELING ON I-70, WESTBOUND THROUGH ILLINOIS, MY FORD F-150 BEGAN SHAKING VIOLENTLY AND WAS BARELY CONTROLLABLE. THERE WAS NO PREVIOUS WARNING OF ANY KIND THAT THERE WAS A PROBLEM WITH THE TRUCK. I MANAGED TO GET TO AN EXIT AND GOT THE TRUCK TO THE NEAREST FORD DEALER, IN THE SMALL TOWN OF GREENVILLE, IL. THE FORD MECHANIC DIAGNOSED THE PROBLEM AS CATASTROPHIC ENGINE FAILURE. AT LEAST TWO VALVE STEMS HAD BROKEN AND THE VALVES HAD FALLEN INTO THE CYLINDERS. THEY COULD NOT TELL ME WHAT CAUSED THE FAILURE BUT SHOWED ME A FEW OF THE PARTS THEY HAD REMOVED (A BROKEN VALVE SPRING, PIECES OF VALVE STEM AND A FROZEN ROCKER ARM). THE ENGINE HAD BEEN SCRUPULOUSLY MAINTAINED AND THE OIL AND FILTER WERE CHANGED AT LEAST EVERY 5000 MILES. THE ENGINE WAS CLEAN AND THERE WAS PLENTY OF OIL. I HAVE SINCE SEEN SEVERAL ON-LINE POSTS ABOUT THIS ENGINE (FORD'S 5.4 LITER V-8 GAS) FAILING DUE TO FAULTY VALVE SPRINGS FAILING. I BELIEVE THIS ENGINE HAS SERIOUS FLAWS THAT MIGHT CAUSE SERIOUS PROBLEMS IF ENGINE FAILURE HAPPENS AT HIGH SPEED IN TRAFFIC. FORTUNATELY, I WAS IN VERY LIGHT TRAFFIC WHEN THE FAILURE HAPPENED.
Visibility, Mar 1, 2011
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE WINDOW REGULATORS WERE CONTINUOUSLY FAILING. THE VEHICLE WAS TAKEN TO THE DEALER UPON EACH FAILURE AND THE REGULATOR WAS REPAIRED BY REPLACING THE MOTOR WITH THE SAME TYPE OF MOTOR THAT ORIGINALLY FAILED. THE MANUFACTURER WAS CONTACTED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS 33,767 AND THE CURRENT MILEAGE IS 52,600. UPDATED 4/4/11 *CN UPDATED 07/22/11
Visibility, Mar 1, 2011
ALL FOUR WINDOWS ON MY 2004, F150, FORD TRUCK HAVE FALLEN INTO THE DOOR BECAUSE OF DEFECTIVE WINDOW REGULATORS. THE WINDOW FALLS INTO THE DOOR WHILE DRIVING AND THE COST OF REPLACEMENT IS $4-$500. *TR
Suspension, Feb 28, 2011
MY TRUCK IS A 2004 FORD F150 FX4, THE SUSPENSION ON THE FRONT IS BAD. I BOUGHT IT WITH 65,000 MILES AND IT WAS BAD. I HAVE HAD TO REPLACE IT AFTER NEARLY HITTING A SEMI HEAD-ON AFTER HITTING A BUMP AND IT ABOUT BOUNCED ME OFF OF THE ROAD. THIS HAS BEEN AN ONGOING PROBLEM THAT I COULDN'T FIGURE OUT AT FIRST. I HAVE CALLED FORD CORPORATE OFFICE WITH NO RETURN PHONE CALL. AFTER LOOKING ON THE INTERNET AT THE FORUMS ABOUT THIS TRUCK AND YEAR, I DETERMINED THAT THIS IS COMMON. I DON'T KNOW IF FORD KNOWS BUT THEY SHOULD. IT HAS COST ME OVER $850 TO GET THE SWAY BAR BUSHINGS REPLACED, TIE ROD ENDS, UPPER AND LOWER CONTROL ARM AND SHOCKS. I DRIVE ALOT A MILES IN A YEAR. *TR