2004 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 2,036

Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.

Primary concernVisibility844 reports · 41% of complaints
Owner complaints2,036Filed with NHTSA
Recall relationship16 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility844
  2. Power train233
  3. Engine and engine cooling169
  4. Service brakes122
  5. Suspension118
  6. Structure104
  7. Electrical system100
  8. Hydraulic95

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  3. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  4. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Vehicle speed controlAug 3, 2007

    ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

    THIS COULD RESULT IN AN UNDERHOOD FIRE.

    DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

    Campaign 07V336000 on NHTSA.gov

  10. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  11. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  12. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  13. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  14. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  15. Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004

    ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.

    FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

    DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

    Campaign 04V443000 on NHTSA.gov

  16. Fuel system, gasoline, storage, tank assemblyApr 26, 2004

    CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.

    IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.

    DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.

    Campaign 04V200000 on NHTSA.gov

Representative owner complaints

2,036 reports, newest first.

  1. Visibility, Feb 28, 2011

    TL*THE CONTACT OWNS A 2004 FORD F150. WHILE THE VEHICLE WAS PARKED THE CONTACT ATTEMPTED TO OPEN THE FRONT DRIVERS SIDE WINDOW WHEN THE GLASS FELL INTO THE DOOR. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THE TECHNICIANS REPLACED THE WINDOW REGULATOR. THE CONTACT STATED THAT THE DRIVERS SIDE REAR WINDOW AND THE FRONT PASSENGERS SIDE WINDOW ALSO EXPERIENCED THE SAME FAILURE BUT HAD NOT BEEN REPAIRED BECAUSE THE WARRANTY EXPIRED. THE APPROXIMATE FAILURE MILEAGE WAS 50,000.

  2. Air bags, Feb 25, 2011

    TL* THE CONTACT OWNS A 2004 FORD F150. WHILE DRIVING APPROXIMATELY 40-45 MPH, THE AIR BAG WARNING LIGHT ILLUMINATED INTERMITTENTLY. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR REPAIRS. THE FAILURE PROGRESSED AND ONCE THE VEHICLE WAS STARTED, THE AIR BAG WARNING LIGHT WOULD REMAIN ILLUMINATED. THE MANUFACTURER WAS CONTACTED AND WAS ADVISED THAT THERE WERE NO RECALLS FOR THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 51,000 AND THE CURRENT MILEAGE WAS 51,700.

  3. Air bags, Feb 24, 2011

    I HAVE A 2004 FORD F150. THE DRIVERS AIRBAG LIGHT FLASHES INTERMITTENTLY. I FOUND THAT THERE IS AN UPCOMING RECALL BY FORD TO FIX THE PROBLEM FOR 05' AND 06' BUT NOT 2004. I READ IN AN ARTICLE THAT NHTSA HAS RECOMMENDED THAT FORD INCLUDE THE 2004 MODELS. I CONTACTED MY LOCAL DEALER AND THEY SAID THE DID NOT KNOW OF ANY RECALLS FOR THE F150 AIRBAG PROBLEM. I OFFERED TO EMAIL THEM THE ARTICLES BUT THEY SAID THEY DID NOT HAVE EMAIL. I TOLD THEM THE LIGHT WAS FLASHING AND THEY TOLD ME IT WOULD COST 49.95 TO LOOK AT THE PROBLEM AND I WOULD HAVE TO PAY FOR THE TOTAL REPAIR. I AM CONCERNED THAT THE DEALER DOES NOT HAVE THIS KNOWLEDGE AND ARE UNWILLING TO DEAL WITH SOMETHING SO OBVIOUSLY DANGEROUS. IN ONE ARTICLE IT SAID THAT IF THE WARNING LIGHT WAS FLASHING I SHOULD TAKE MY TRUCK TO THE DEALER IMMEDIATELY. IS THE 2004 MODEL GOING TO BE RECALLED AND WHEN??? IF I PAY FOR THIS EXPENSIVE REPAIR I AM CONCERNED I WILL NOT BE REIMBURSED ONCE THE RECALL OCCURS. HOW LONG WILL IT TAKE FOR NHTSA TO FORCE FORD TO STEP UP BEFORE A FATALITY OCCURS?? I HAVE A TEXTBOOK SITUATION OCCURRING THAT NHTSA HAS IDENTIFIED AND I CAN NOT GET ANYTHING DONE ABOUT IT! *TR

  4. Engine and engine cooling, Feb 24, 2011

    2004 FORD F150 WITH 5.4 LITER V-8. ENGINE PROBLEMS, STALLING WHEN SLOWING DOWN, HESTITATION, SPARK PLUGS RATCHETED DOWN THAT THEY BREAK WHEN REMOVING. ENGINES THAT NEED TO BE REPLACED BECAUSE OF DESIGN. FORD AWARE OF PROBLEM BUT TECHS AT FORD TELL PEOPLE ITS BAD GAS UNTIL IT IS TOO LATE. CHECK F150FORUM.COM AND YOU WILL SEE HOW BIG THE PROBLEM REALLY IS. I BELIEVE FORD KNEW OF THIS PROBLEM AND IS TRYING TO BURY IT. MY ENGINE FAILED IN A SNOWSTORM GOING UP HILL. I WAS ALMOST IN A TERRIBLE ACCIDENT WITH SNOW COVERED ROADS. MECHANICS KNOW ITS A FLAWED ENGINE, AND I WANT TO KNOW WHY THE NHTSA DIDN'T DO ANYTHING ABOUT IT. YOU ARE TOLD IT IS BAD GAS AND TO KEEP CHANGING YOUR FUEL FILTER. MY TRUCK WOULD NOT GO OVER 85 MILES AN HOUR SINCE I BOUGHT IT NEW. I WAS TOLD IT WAS BAD GAS. I KEPT CHANGING THE FILTER EVERY SIX MONTHS AS I WAS TOLD. I THINK THEY KNEW THIS ENGINE HAD A BAD DESIGN AND KEPT PEOPLE IN THE DARK HOPING THE ENGINE WOULD LAST UNTIL IT WAS OUT OF WARRANTY. *TR

  5. Visibility, Feb 23, 2011

    I OWN A 2004 FORD F150 AND HAVE HAD 3 WINDOW REGULATOR FAILURES, 2 WHILE DRIVING. THE DANGEROUS ONE WAS ON THE DRIVERS SIDE AT NIGHT DURING A RAIN STORM. FORD DEALER STATES HE REPLACES 1-2 A WEEK BUT IS NOT YET A RECALL. HE SAYS IT WONT GET A RECALL UNTIL SOMEONE DIES. I THINK IT IS A KNOWN DANGEROUS PROBLEM THAT FORD NEEDS TO TAKE CARE OF BUT WONT UNTIL A RECALL IS MANDATORY. PLEASE RECALL THIS PROBLEM BEFORE "SOMEONE DIES" AND "ONLY THEN" MANDATES A RECALL. THANK YOU FOR YOUR TIME. *TR

  6. Parking brake, Feb 23, 2011

    I DRIVE A 2004 FORD F-150 HERITAGE WITH ONLY 73,000 MILES THAT HAS NEVER BEEN TAKEN OFF ROAD OR TOWED ANY HEAVY WEIGHT AND HAS HAD REGULAR MAINTENANCE. TWO DAYS AGO WHILE I WAS DRIVING DOWN THE STREET, MY PASSENGER SIDE REAR WHEEL LOCKED UP, MAKING IT DIFFICULT TO STEER AND AFTER STOPPING THE TRUCK WOULD THEN NOT MOVE AS THE WHEEL REMAINED LOCKED. THE VEHICLE WAS TOWED TO A LOCAL REPAIR SHOP WHERE THE LICENSED MECHANIC TOLD ME THAT MY EMERGENCY BRAKE SYSTEM HAD ESSENTIALLY FELL APART (EXPLODED) AND THAT ALL THE LOOSE PARTS FLOATING AROUND IN THE WHEEL HAD JAMMED THE WHEEL. HE CLAIMS THAT FORD USED CHEAP PARTS IN THE EMERGENCY BRAKE SYSTEMS AS PEOPLE WHO HAVE AUTOMATIC TRANSMISSIONS RARELY USE THEM. MY VEHICLE IS A MANUAL TRANSMISSION SO THE EMERGENCY BRAKE IS A NECESSITY. I ASKED HIM IF THIS COULD HAVE HAPPENED IF I WERE DRIVING DOWN THE INTERSTATE AT 70 MPH AND HE RESPONDED "ABSOLUTELY". WHICH MEANS I COULD HAVE LOST CONTROL OF MY VEHICLE AND POSSIBLY FLIPPED. HE AND MY HUSBAND INFORMED ME THAT EVEN WITH ANY POSSIBLE WEAR, THESE PARTS SHOULD NOT BREAK. THE MECHANIC HAD ALSO INFORMED ME THAT I WAS NOT THE FIRST CUSTOMER HE HAD SEEN WITH THIS ISSUE. I THEN PROCEEDED TO LOOK ON THE INTERNET AND FOUND SEVERAL COMPLAINTS ABOUT THE SAME ISSUE. FORD REFUSED TO REPLACE THE E-BRAKE AND I HAD TO PAY FOR THE REPAIR AND OTHER DAMAGED PARTS INSIDE THE WHEEL. BUT MY REAL CONCERN IS ONE OF SAFETY AS I NO LONGER FEEL SAFE DRIVING THIS TRUCK SINCE I KNOW IT HAS BEEN BUILT WITH LESS THAN QUALITY PARTS. I BELIEVE THIS IS A SAFETY ISSUE THAT IS GOING TO COST SOMEONE SERIOUS INJURY IF THIS SHOULD HAPPEN AT HIGHER SPEEDS. I SHOULD ALSO STATE THAT I HAD A MULTIPOINT INSPECTION PERFORMED ON THE VEHICLE 1 WEEK PREVIOUS BY A FORD DEALER AND WAS INFORMED THAT THE EMERGENCY BRAKE WAS GOOD. I ALSO FOUND A 2008 TSB FOR THE PARKING BRAKE ON FORD F-150S OF THIS YEAR THAT DEALT WITH THE NOISE THEY MAKE THAT I THINK IS AWARNING THAT THIS IS ABOUT TO HAPPEN. BUT MY TRUCK NEVER GAVE ME A WARNING. *TR

  7. Visibility, Feb 21, 2011

    2004 FORD F150 POWER WINDOW REGULATOR FAILURE. I LIVE IN A HOT AND HUMID PART OF TEXAS SO WINDOWS ARE SELDOM ROLLED UP AND DOWN. HOWEVER THIS IS THE THIRD WINDOW REGULATOR TO FAIL ON THIS VEHICLE. EACH TIME THERE IS A LOW POP AND THE WINDOW SUDDENLY DROPS AND YOU CANNOT ROLL IT DOWN. THE 2ND TIME THIS HAPPENED IT WAS THE DRIVER SIDE WINDOW WHILE I WAS DRIVING ON I-30, IN DOWNTOWN DALLAS IN THE POURING RAIN. TRY TELLING ME THAT WASN'T A SAFETY ISSUE! *TR

  8. Visibility, Feb 19, 2011

    THE REAR WINDOW PASSENGER SIDE OF MY 2004 F-150 LARIAT SUPER CAB CAME CRASHING DOWN AFTER A LOUD POP WHICH STARTLED MY WIFE DRIVING OUR GRAND DAUGHTER HOME FROM SCHOOL WITH OUR THREE YEAR OLD GRANDSON SITTING IN THE REAR PASSENGER SEAT IN A CAR SEAT SECURELY BUCKED WHICH CAUSED HER TO LEAVE THE ROAD WAY. *TR

  9. Visibility, Feb 19, 2011

    WHILE DRIVING IN PARKING LOT (APPROX. SPEED 5MPH) DRIVER SIDE WINDOW FELL INTO DOOR AND WOULD NOT RESPOND TO ELECTRIC WINDOW OPERATION. WINDOW REGULATOR REPLACED BY FORD DEALER. WITHIN THREE MONTHS SAME EXACT THING HAPPENED TO THE DRIVERS SIDE REAR WINDOW, RESULT FAILED WINDOW REGULATOR. AT THIS MOMENT VEHICLE IS AT FORD DEALER BEING REPAIRED. *TR

  10. Other or unspecified, Feb 18, 2011

    THE THIRD WINDOW REGULATOR IN MY 2004 FORD F-150 LARIAT JUST FAILED CAUSING THE WINDOW TO FALL. THE DEALERSHIP CLAIMS THAT THIS IS NOT A DEFECT BUT THOUSANDS OF OTHER F-150 OWNERS HAVE HAD THE SAME PROBLEM. THE FIRST TWO FIXES COST $450 EACH. *LN

  11. Engine and engine cooling, Feb 16, 2011

    TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT WAS DRIVING 10 MPH AS THE VEHICLE BEGAN JERKING VIOLENTLY. THE MANUFACTURER WAS CONTACTED WHO ADVISED HIM TO TAKE THE VEHICLE TO THE DEALER FOR DIAGNOSIS. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THE FAILURE AS THE CAM SHAFT WHICH WOULD NEED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE AND CURRENT MILEAGE WAS 120,000.

  12. Visibility, Feb 15, 2011

    JUST DRIVING DOWN THE ROAD AND THE WINDOW CAME DOWN BY ITSELF. THIS IS THE SECOND POWER WINDOW TO GO OUT ON OUR TRUCK. HAD FORD REPLACE IT ONCE AND NEED IT DONE ON THE OTHER DOOR NOW. *TR

  13. Visibility, Feb 15, 2011

    TL*THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT BOTH REAR WINDOW REGULATORS WERE BROKEN. HE REPLACED ONE PREVIOUSLY AT HIS OWN EXPENSE AND NOW THE OTHER ONE WAS BROKEN. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 38,000.

  14. Visibility, Feb 15, 2011

    JUST REPLACED MY BACK PASSENGER WINDOW MOTOR/HARNESS AND NOW MY FRONT PASSENGER WINDOW HAS DONE THE SAME THING A MONTH LATER. I HAVE TWIN BOYS THAT I TAKE WITH ME ON A REGULAR BASE JUST A SAFETY HAZARD I THOUGHT THAT WOULD HAVE OR SHOULD HAVE A RECALL. HAPPENED IN MY FORD 2004 F150 FX4. THE THING IS I BARELY USE THE WINDOWS AND I WAS ON THE HIGHWAY MY WINDOW JUST FALLS DOWN THANK GOD. MY KIDS WEREN'T WITH ME. NOT SAFE AND SOUNDS LIKE A LOT OF PEOPLE HAVE COMPLAINED ABOUT THE SAME THING ON BLOGS AND FORMS THAT I HAVE READ. ALSO IT COST ALMOST 400 BUCKS TO HAVE IT FIXED EVER TIME IT HAPPENS NOT A CHEAP FIX FOR A FATHER OF TWO. SO IM AT 800. *TR

  15. Visibility, Feb 15, 2011

    THE WINDOW REGULATORS FAILED ON 3 OF THE 4 WINDOWS ON OUR 2004 FORD F150 TRUCK CAUSING THE WINDOWS TO FALL ABRUPTLY AND DROP DOWN INTO THE DOOR PANELS. THE WINDOWS NO LONGER STAY UP AT ALL AND THERE IS NO WAY TO PROP THEM UP INTERNALLY. THE WINDOWS NOW LEAK WHEN IT RAINS. YOU CANNOT GO OVER A POTHOLE, BUMP OR EVEN GO THE SPEED LIMIT ON THE HIGHWAY WITHOUT THE WINDOWS FALLING DOWN AGAIN. *TR

  16. Equipment, Feb 14, 2011

    2004 F150 3 WINDOW REGULATORS HAVE FAILED. ONE WAS REPAIRED BY FORD7/09 TWO HAVE FAILED IN THE LAST WEEK THE WINDOW JUST DROPS DOWN IN THE DOOR, IT CAN NOT HAVE FAILED FROM WEAR AND TEAR BECAUSE THE WINDOWS ARE NEVER USED. *TR

  17. Visibility, Feb 14, 2011

    2004 F150 WINDOW REGULATOR AND NYLON CLIP DEFECTIVE. 2 OF 4 WINDOWS HAVE COME CRASHING DOWN SCRATCHING THE TINT AND FORD DEALER CHARGING OUT THE REPAIR TO MY EXTENDED WARRANTY. THESE WINDOW REGULATORS ARE OBVIOUSLY DEFECTIVE AND THE DEALER OR MANF. HAS DONE NOTHING TO RESOLVE. SAFETY HAZARD. *TR

  18. Visibility, Feb 10, 2011

    TL*THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING VARIOUS SPEEDS THE RIGHT PASSENGER SIDE WINDOW SUDDENLY FELL INSIDE THE DOOR AND HE WAS UNABLE TO CLOSE IT . THE VEHICLE WAS NOT INSPECTED BY THE DEALER NOR HAD IT BEEN REPAIRED. THIS FAILURE OCCURRED ON THE DRIVERS SIDE WINDOW ONE YEAR PRIOR AND WAS INSPECTED BY A DEALER WHO STATED THAT THE FAILURE WAS DUE TO A DEFECTIVE WINDOW REGULATOR AND NEEDED TO BE REPLACED. THE DRIVERS SIDE WINDOW REGULATOR WAS REPLACED. THE FAILURE MILEAGE WAS APPROXIMATELY 95,000.

  19. Other or unspecified, Feb 7, 2011

    I HAVE A 2004 FORD F150 WITH A DEFECTIVE WINDOW REGULATOR. I ALREADY KNOW FORD HAS PUT IN A DEFECTIVE PART CAUSING THE WINDOWS TO COLLAPSE AND HAVE SEEN MANY CASES WHERE THIS HAPPENS TO PEOPLE WITH FORDS. THERE ARE THOUSANDS OF COMPLAINTS THAT I READ FOR THE SAME PROBLEM. I DO NOT UNDERSTAND WHY YOU DON'T PUSH FORD FOR A RECALL? ITS NOT RIGHT FOR CUSTOMERS TO PAY FOR REPAIRS DUE TO A MANUFACTURER DEFECT. *LN

  20. Visibility, Jan 27, 2011

    DRIVER SIDE WINDOW FELL DOWN AFTER I TRIED TO ROLL IT UP, A FEW WEEKS LATER THE BACK PASSENGER WINDOW FELL DOWN BY ITSELF. *TR

  21. Equipment, Jan 27, 2011

    I HAVE A 2004 FORD F150. I HAVE HAD TO REPAIR ALL FOUR OF THE POWER WINDOWS. THE WINDOWS WOULD JUST SLIDE DOWN INTO THE DOOR FRAME. ALL FOUR TIMES THE FORD DEALER HAD TO REPLACE THE POWER WINDOW REGULATOR. NOW I SEE FROM THE INTERNET I AM NOT ALONE. COULD YOU PLEASE LOOK INTO THIS ISSUE AND MAYBE MAKE FORD RECALL THE TRUCK AND FIX THIS ISSUE AND REIMBURSE PEOPLE LIKE ME WHO HAD TO PAY TO FIX THE WINDOWS. I AM SURE THIS WILL HAPPEN AGAIN. *TR

  22. Visibility, Jan 24, 2011

    I HAVE HAD MY SECOND WINDOW REGULATOR FAILURE ON MY FORD F150 2004 SUPERCREW. THIS AUTO ONLY HAS 80,000 MILES AND THIS HAS HAPPENED TWICE IN 6 MONTHS. I FEEL THIS IS DANGEROUS AND THEY NEED TO BE RECALLED BEFORE SOMEONE GETS HURT OR PROPERTY DAMAGE. *TR

  23. Visibility, Jan 20, 2011

    MY GIRLFRIEND & I WERE DRIVING OUR 2004 FORD F-150 ON THE FREEWAY GOING ABOUT 70 MPH WHEN WE HEARD A REALLY STARTLING, LOUD BANG & SAW MY DRIVERS SIDE WINDOW SLAM DOWN INTO THE DOOR. I THOUGHT SOMEONE WAS SHOOTING AT THE TRUCK OR SOMETHING & SWERVED INTO OTHER LANES IN A PANIC. WE WERE ALMOST IN A SERIOUS ACCIDENT BECAUSE OF IT. AFTER TAKING THE DOOR PANEL OFF & SEEING ALL THE WIRE CABLES HANGING THERE & BROKEN PLASTIC PIECES I DID SOME RESEARCH & FOUND THOUSANDS OF COMPLAINTS ABOUT THE SAME THING. THIS IS A SAFETY ISSUE FOR US & OTHERS. WE WERE FORTUNATE ENOUGH TO NOT BE INJURED OR INJURE ANYBODY ELSE. FROM WHAT I HAVE READ, WE SHOULD EXPECT IT TO HAPPEN AGAIN WHICH REALLY BOTHERS ME. WE HAVE 3 SMALL CHILDREN & IF THIS HAD HAPPENED OR HAPPENS AGAIN WHEN THEY ARE IN THE CAR & WE GET INTO AN ACCIDENT, WE ALL COULD GET SERIOUSLY INJURED OR EVEN KILLED. THIS IS COMPLETELY UNACCEPTABLE & NEEDS TO BE RECALLED IMMEDIATELY. FORD NEEDS TO BE HELD ACCOUNTABLE FOR PUTTING OUT FAULTY PARTS BEFORE SOMEONE GETS HURT OR KILLED. WE KNOW THERE IS A PROBLEM, WHY HASN'T ANYBODY DONE ANYTHING ABOUT IT IS BEYOND ME THOUGH. AND TO ADD INSULT TO INJURY THEY ARE ASKING OVER $400 PER WINDOW TO REPLACE WITH THE SAME FAULTY PART. I'M NOT POSITIVE, BUT I BELIEVE IT WILL HAPPEN TO MY PASSENGER SIDE WINDOW SOON TOO BECAUSE IT HAS NOT WORKED RIGHT SINCE THE FIRST COUPLE WEEKS I BOUGHT MY TRUCK, NOT EVEN A FULL YEAR AGO & ITS BEEN MAKING NOISES. RECALL IMMEDIATELY PLEASE! *TR

  24. Visibility, Jan 20, 2011

    I HAVE HAD ALL FOUR WINDOW REGULATORS GO OUT ON MY 2004 FORD F150 TRUCK. THIS IS RIDICULOUS THAT THERE HAS NOT BEEN A RECALL BECAUSE THEY ARE OBVIOUSLY DEFECTIVE. TONS OF PEOPLE ARE GOING THROUGH THIS AND I AM FED UP WITH DRIVING WITH TWO BROKEN BACK WINDOW THAT FALL DOWN WHEN THEY ARE NOT TAPED UP. *TR

  25. Visibility, Jan 20, 2011

    DATE OF INCIDENT: 1/20/2011 VEHICLE: 2004 FORD F-150 COMPLAINT: PASSENGER WINDOW SUDDENLY DESCENDED INTO DOOR AND SHATTERED. DRIVER SIDE WINDOW HAD THIS ISSUE IN AUGUST OF 2010. REPLACED BY DEALER AT MY COST (APPROX $400). INTERNET SEARCH SHOWED OVER 1000 COMPLAINTS ON THIS ISSUE AND NO RECALL FROM FORD. THIS IS A POTENTIAL SAFETY ISSUE AND NEEDS TO BE ADDRESSED BY FORD!! *TR