2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints
2,036 reports, newest first.
Other or unspecified, Sep 16, 2017
VEHICLE FRAME RUSTED OUT ON BOTH SIDES. COULD NOT PASS PA. INSPECTION.
Power train, Other or unspecified, Engine, Sep 12, 2017, crash
TRUCK DIED, LOST ALL POWER WHILE DRIVING DOWN THE ROAD. THIS HAS HAPPENED 5 - 6 TIMES THROUGH THE YEARS STARTING AROUND 2010. SOMETIMES DRIVING DOWN FREEWAY SOMETIMES DRIVING SLOWLY INTO DRIVEWAY. BATTERY WAS CHECKED, IT WAS OKAY AND CONNECTED FINE. VARIOUS OTHER ENGINE PROBLEMS LATER INCLUDE A RATTLE NOISE AND LOW RPM. RUNNING HOT, CHUGGING ALONG LIKE RUNNING OUT OF GAS, ETC. HAVING TO PULL OVER TILL IT COULD GO AGAIN. CURRENTLY JUST A LITTLE OVER 100,000 MILES.
Engine, Sep 7, 2017
WHILE DRIVING THE VEHICLE AT HIGHWAY SPEEDS - RPMS ON ENGINE BEGIN TO FLUCTUATE BETWEEN 2000 AND 750. AT NEXT STOP, ENGINE DIES, BUT WILL IMMEDIATELY RESTART. NO ENGINE MALFUNCTION CODES WHEN CHECKED WITH AN OBD II READER, AND THE CHECK ENGINE LIGHT DOES NOT ILLUMINATE.
Electrical system, Aug 14, 2017, fire
TL* THE CONTACT OWNED A 2004 FORD F-150. WHILE THE VEHICLE WAS PARKED IN THE DRIVEWAY, A NEIGHBOR ALERTED THE CONTACT THAT THE VEHICLE WAS ON FIRE. THERE WERE NO WARNING INDICATORS ILLUMINATED PRIOR TO THE FIRE. THE FIRE DEPARTMENT ARRIVED AND EXTINGUISHED THE FIRE. A FIRE REPORT WAS FILED. THERE WERE NO INJURIES. THE VEHICLE WAS TOTALED. THE DEALER AND THE MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 150,000.
Fuel/propulsion system, Jul 26, 2017
FUEL TANK LEAKS PROFUSELY AFTER BEING FILLED PAST HALF WAY ABOUT 11 GALLONS
Exterior lighting, Other or unspecified, Engine, Jul 14, 2017
TO BEGIN WITH I HAD TO HAVE ALL 4 WINDOWS REPAIRED. THE MECHANISM THAT RAISES AND LOWERS THE WINDOWS BROKE. SINCE THIS WAS BOUGHT AS A USED VEHICLE, THERE WAS NO WARRANTY. SO I PD. $150. TO $175.00 EACH. WAS TOLD FORD KNEW OF THIS PROBLEM BUT SINCE IT WASN'T A "SAFETY FACTOR" NO RECALL WAS ISSUED. I FEEL LIKE THIS IS QUITE UNFAIR TO THE CONSUMER. WE PURCHASE A VEHICLE THAT HAS A GOOD REPUTATION AND THEN ARE TOLD THAT THIS EXPENSE IS OUR BABY TO TAKE CARE OF. I FEEL LIKE THIS WAS VERY UNFAIR TO THIS CONSUMER. I HAVE PURCHASED FORDS FOR YEARS WITH NO COMPLAINTS UNTIL NOW. ALSO, THE HEADLIGHTS DEVELOPED A LEAK AND FILLED WITH WATER THUS SHORTING OUT MY RIGHT HEADLIGHT,AND IS SLOWLY DOING THE SAME TO THE LEFT ONE. I HAVE BEEN TOLD THAT JUST THE BURNED OUT BULBS CANNOT BE REPLACED,THAT THE WHOLE ASSEMBLY HAD TO BE REPLACED AND THIS IS AT A COST OF APPROX. $175 TO $200. PER ASSEMBLY. THIS IS OUTRAGEOUS. ALSO,THERE IS A PROBLEM WITH WHAT USED TO BE "POINTS & PLUGS" WHICH ARE NOW A "COIL" ASSEMBLY. THIS PROBLEM DEVELOPED APPROX. 6 MONTHS AGO. ACCORDING TO THE READOUTS I HAVE GOTTEN, THE #1 PLUG IS MISFIRING APPROX. EVERY 1,000 REVOLUTIONS WHICH CAUSES A MISS IN THE ENGINE AND WAS VERY ALARMING TO ME SINCE I WAS ON THE HIGHWAY ABOUT 200-250 MILES FROM HOME, TRAVELING BY MYSELF. SO, ANOTHER EXPENSE IS LOOMING. I REALIZE THERE ARE EXPENSES TO OWNING A VEHICLE. I DO NOT EXPECT TO NOT HAVE ANY PROBLEMS OR REPAIRS WITH MY VEHICLE,BUT I DID NOT ANTICIPATE THIS MANY. NOR DID I EXPECT THE COST OF THE REPAIR PARTS ALONE TO BE SO OUTRAGEOUS. I AM ON A FIXED INCOME AND HAD I ANTICIPATED THESE PROBLEMS I WOULDN'T & #8203; HAVE MADE THIS PURCHASE. I TRULY LOVE MY TRUCK, BUT IS THERE ANYWAY THESE OTHER REPAIRS CAN BE DONE FOR A LESSER AMT? I'VE ALREADY PD. TO REPLACE MOTOR & ROTORS IN ALL 4 WINDOWS. ANY HELP YOU CAN GIVE ME WOULD BE GREATLY APPRECIATED. THANK YOU. [XXX] ('PARTS OF THIS DOCUMENT HAVE BEEN REDACTED TO PROTECT PERSONALLY IDENTIFIABLE INFORMATION PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6).')*JB
Steering, Jul 9, 2017, crash
WHILE DRIVING MY STEERING LOCKED UP BECAUSE THE STEERING SHAFTS LOCKED UP. CAUSING ME TO WRECK MY TRUCK.
Other or unspecified, Engine, Jul 2, 2017
COMPLETE ENGINE FAILURE LESS THAN 100,000 MILES. DRIVER AND FRONT PASSENGER WINDOW MOTOR FAILURE.
Steering, Jun 21, 2017, crash
WHILE DRIVING HOME I MADE A RIGHT TURN ON TO MY STREET AND THEN THE WHEEL SPUN ALL TGE WAY TO THE LEFT. I HAD NO CONTROL OF STEERING AND THE TRUCK HIT A GUARD RAIL. STEERING WHEEL DOESN'T TURN THE TIRES AT ALL NOW. THE STEERING WAS STIFF BEFORE ACCIDENT. I BELIEVE THAT THE RACK AND PINION SNAPPED. TRUCK IS A TOTAL LOSE. NO RECALLS FROM FORD FOR MY VIN.
Structure, Jun 16, 2017
I HAVE A 2004 FORD F-150 XL EXTENDED CAB PICK UP WITH 140,000 MILES. I RECENTLY PURCHASED NEW TIRES AND AN EXHAUST . DROPPED OF THE TRUCK AT THE MECHANIC TO HAVE ITEMS INSTALLED. RECEIVED A CALL THE NEXT MORNING THAT THERE WAS A PROBLEM, SO WENT IN TO SEE WHAT THE ISSUE WAS. TURNS OUT THE FRAME OF THE TRUCK HAS ROTTED ON BOTH THE PASSENGER AND DRIVERS SIDE, WHERE THE BED MEETS THE CAB. WHEN THEY TRIED TO LIFT THE TRUCK TO INSTALL THE TIRES THE TRUCK DIDN'T MOVE, THE LIFT JUST STARTED CRUSHING THROUGH THE FRAME RAIL. QUITE DEVASTATING NEWS TO RECEIVE SINCE THE TRUCK RUNS AND DRIVES GREAT, BUT IS NOW A BIG HUNK OF SCRAP. WORRISOME ALSO AS I HAD JUST TAKEN MY FAMILY ON A 7 HOUR TRIP IN THE TRUCK A MONTH EARLIER AND HATE TO CONSIDER WHAT COULD HAVE HAPPENED IF WE HAD BEEN INVOLVED IN AN ACCIDENT. I FEEL THAT IN THIS DAY AND AGE A 13 YEAR OLD TRUCK SHOULD NOT EXPERIENCE THIS ISSUE AND THE MANUFACTURER SHOULD STEP UP AND TAKE SOME RESPONSIBILITY FOR THEIR PRODUCT. BUILT FORD TOUGH. YEAH, RIGHT.
Structure, Jun 7, 2017
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE REAR DRIVER SIDE FRAME OF THE VEHICLE WAS RUSTED OUT NEAR THE FUEL TANK. THE CONTACT TOOK THE VEHICLE TO THE LANGLEY FORD DEALER WHO STATED THAT THE VEHICLE WAS NOT INCLUDED IN ANY RECALL REGARDING THE FRAME. THE VEHICLE WAS NOT OFFICIALLY DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE AND CONFIRMED THE DEALER'S INFORMATION. THE APPROXIMATE FAILURE MILEAGE WAS 124,000. UPDATED 08/09/17*LJ *TR
Steering, Power train, Jun 6, 2017
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE STEERING SHAFT LOCKED UP SEVERAL TIMES. IN ADDITION, THE OEM PART FOR THE SHIFTER CABLE WAS BLACK AND NOW IT WAS PLASTIC WITH A COATED METAL. THE CONTACT WAS UNCERTAIN IF THE CHANGE OF THE OEM PART WAS STRUCTURALLY SOUND BECAUSE THE SHIFT CABLE HAD TO BE REPLACED MORE THAN ONCE. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND PROVIDED NO SOLUTION. THE VIN WAS UNKNOWN. THE APPROXIMATE FAILURE MILEAGE WAS 211,240.
Engine, May 25, 2017
ON 5/21/08 SPARK PLUG # 3 POPPED OUT WHILE I WAS DRIVING DOWN THE FREEWAY I HAD IT REPAIRED. THEN ON 1/8/13 SPARK PLUG #3 CAME OUT OF MY 2004 FORD F150 AND I TOOK MY TRUCK TO FORD . WHEN THEY WERE REPLACING THE THREADS ON #3, #5 POPPED OUT SO THEY REPLACED THE HELIX COILS ON IT AS WELL. IN APRIL MY TRUCK START HAVING THE SAME ISSUE WITH THE # 1 SPARK PLUS. THIS DOES NOT SEEM LIKE SOMETHING THAT SHOULD JUST HAPPEN. THERE SHOULD HAVE BEEN A RECALL ON THIS A LONG TIME AGO.
Seat belts, Electrical system, Engine, Fuel/propulsion system, May 15, 2017
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE VEHICLE EXPERIENCED STALLING WITHOUT WARNING. IN ADDITION, THE SEAT BELT WOULD NOT LATCH. THE DEALER DIAGNOSED THAT THE VEHICLE'S SOFTWARE NEEDED TO REFLASHED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE CONTACT HAD THE ENGINE REPLACED AFTER IT WAS DIAGNOSED THAT THERE WAS WATER IN THE OIL PAN AND A FUEL ROD FAILURE. THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURES. THE VEHICLE WAS REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000.
Air bags, May 8, 2017, crash
TAKATA RECALL I WAS IN A ACCIDENT LAST WEEK. NONE OF MY AIRBAGS DEPLOYED IT WAS A FRONT END ACCIDENT WHICH RESULTED IN THE WINDSHIELD AND NEARLY ALL GALSS BEING BROKEN AS WELL AS THE OTHER VEHICLES AIRBAGS DEPLOYING. NOT A SINGLE AIRBAG IN MY VEHICLE DEPLOYED. I WAS DOING APPROXIAMATELY 43 MPH AND THE OTHER VEHICLE PULLED OUT IN FRONT OF ME CAUSING ME TO T-BONE THE OTHER VEHICLE. NONE OF MY AIRBAGS DEPLOYED.
Power train, May 5, 2017
THE WHOLE VEHICLE VIBRATES AND SHUDDERS AT HIGHWAY SPEED WITH NOW WARNING. IT NOW FEELS AS IF THE REAR AXLE IN MOVING, GIVE AN ODD SENSATION WHEN APPLYING THE GAS PEDAL OR TAKING YOUR FOOT OFF THE GAS PEDAL. I AM A TECHNICIAN BY TRADE, SO I PUT THE TRUCK UP ON THE LIFT AT MY SHOP AND HAVE NOTICED THE PINION IN THE REAR DIFFERENTIAL HAS SIGNIFICANT UP AND DOWN MOVEMENT. AFTER RESEARCHING A BIT, IT SEEMS THE PINION AND RING GEAR GALL THEMSELVES, I'M NOT SURE IF THE PINION BEARING FAILED CAUSING THIS. OR IF THE RING AND PINION FAILED CAUSING THE BEARING TO FAIL. AT ANY RATE THERE SEEMS TO BE A LOT OF INDIVIDUALS WITH MY EXPERIENCE, A QUICK SEARCH ONLINE MAY PROVIDE A SCOPE OF THE ISSUE.
Structure, May 5, 2017
TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE PERFORMING ROUTINE MAINTENANCE ON THE VEHICLE, THE CONTACT BECAME AWARE OF EXTREME CORROSION TO THE SUBFRAME OF THE VEHICLE. THE CONTACT WAS CONCERNED THAT THE VEHICLE COULD FRACTURE AND SEPARATE AT THE CENTER BETWEEN THE BED AND THE CABIN. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 75,000.
Power train, Air bags, Apr 29, 2017
TAKATA RECALL.
Engine, Apr 19, 2017
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT WHILE STATIONARY, THE CAMSHAFT PHASER MALFUNCTIONED. THE CONTACT STATED THAT THERE WAS A KNOCKING NOISE COMING FROM THE ENGINE OF THE VEHICLE. IN ADDITION, THE SPARK PLUGS AND THE TIMING CHAIN WERE THE SOURCE OF THE FAILURE AS WELL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 139,000.
Power train, Vehicle speed control, Fuel/propulsion system, Apr 6, 2017, crash
WITH MY FOOT ON THE BRAKE, I PUT THE TRUCK IN REVERSE TO BEGIN BACKING OUT OF A DRIVEWAY. I APPLIED A LITTLE GAS TO SLOWLY BACKUP AROUND THE TURN IN THE DRIVE. AS I WAS ROLLING BACKWARDS, I HAD MY FOOT ON THE BRAKE BECAUSE I WAS NAVIGATING PAST OTHER PARKED VEHICLES. AS I WAS CLEARING ONE OF THE VEHICLES, THE TRUCK SUDDENLY JOLTED BACKWARDS HITTING A TREE. SO THEN, WITH MY FOOT ON THE BRAKE, I PUT THE TRUCK IN DRIVE SO THAT I COULD PULL FORWARD AWAY FROM THE TREE. AS I BEGAN TO PRESS ON THE GAS PEDAL AND THE TRUCK INSTANTLY THRUST FORWARD, HITTING ANOTHER TREE, STOPPING THE TRUCK & KNOCKING THE TREE OVER. IT HAPPENED WITH SUCH POWER THAT THE WHEELS SPUN DOWN INTO THE MULCH BED BEFORE I WAS ABLE TO BRAKE, PUT THE TRUCK INTO PARK AND REMOVE THE KEYS TO TURN IT OFF. WHILE THE DAMAGE ON THE BACK BUMPER WAS MINIMAL, THE DAMAGE TO THE FRONT OF THE TRUCK WAS EXTENSIVE & THE INSURANCE COMPANY DECLARED THE TRUCK A TOTAL LOSS. THERE WAS ONE OTHER TIME, WHILE ON THE LOCAL HIGHWAY AT A STOPLIGHT, WITH MY FOOT ON THE BRAKE, THAT THE TRUCK BEGAN TO THRUST FORWARD ON ITS' OWN. AFTER IT FIRST ROCKED FORWARD, I PRESSED THE BRAKE ALL THE WAY TO THE FLOOR WHICH PREVENTED IT FROM ACTUALLY MOVING FORWARD ANY MORE. ONCE THE LIGHT TURNED GREEN, THE TRUCK SEEMED TO RETURN TO NORMAL FUNCTIONING. THIS INCIDENT OCCURRED AROUND THE TIME I WAS DUE FOR A TUNE-UP SO I FIGURED IT WAS A FLUKE AND WOULD HAVE BEEN RESOLVED WITH THE TUNE UP.
Power train, Mar 28, 2017
DRIVING ALONG AND SUDDENLY THE ENGINE REVED AND THE TRANSMISSION WAS NO ENGAGED. I PULLED OFF THE HIGHWAY AND TURNED THE ENGINE OFF AND STARTED AGAIN WITH NO PROBLEM. SINCE THEN, MY TRANSMISSION HAS QUIT WHILE DRIVING SEVERAL TIMES. I DID DISCOVER IF I TURNED THE OD ODD IT WOULD WORK BUT HAS NO OVERDRIVE. FORTINATELY, I WAS ABLE TO PULL OVER AND NOT HAVE AN ACCIDENT. THIS IS A DANGEROUS ISSUE AND NEEDS TO BE ADDRESSED BY FORD WITH A RECALL AND REPAIR.
Steering, Mar 20, 2017
THE STEERING SHAFT HAD TP BE REPLACED. IT WAS LIKE I DID NOT HAVE ANY POWER STEERING.
Structure, Mar 10, 2017
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT THE FRAME WAS FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 89,000.
Other or unspecified, Mar 6, 2017
THE FRAME IS SHOWING SERIOUS SIGNS OF RUST AND ROT. THE VEHICLE IS UNABLE TO BE INSPECTED WITH ONLY 84,000 MILE ON IT. DISGRACEFUL.
Engine, Mar 2, 2017
2 TIMES IN THE LAST 6 MONTHS, MOST RECENTLY ON 2/27/17 MY VEHICLE SUDDENLY ACCELERATED AS IF THE GAS PEDDLE WAS BEING HELD TO THE FLOOR. I WAS STOPPED AT A LIGHT THIS TIME AND HAD MY FOOT ON THE BRAKE, SO I WAS ABLE TO PREVENT MY VEHICLE FROM LURCHING INTO THE INTERSECTION. I PLACED THE TRUCK INTO NEUTRAL AND SHUT OFF THE IGNITION. WHEN RESTARTED THE VEHICLE FUNCTIONED NORMALLY. THE FIRST TIME THIS OCCURRED (ABOUT 6 MONTHS AGO) I WAS SLOWLY ENTERING A PARKING LOT WHEN THE TRUCK SUDDENLY ACCELERATED.