2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints
2,036 reports, newest first.
Engine, Feb 13, 2017
TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE STALLED WITHOUT WARNING AND WAS ABLE TO RESTART THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE ALTERNATOR AND BATTERY NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED; HOWEVER, THE FAILURE PERSISTED. THE DEALER DIAGNOSED THAT THE AIR CONDITIONING COMPRESSOR AND PLENUM KIT NEEDED TO BE REPAIRED. THE VEHICLE WAS REPAIRED, BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 84,000. UPDATED 03/21/17*LJ *CN
Engine, Feb 7, 2017
BLEW THE SPARK PLUG CLEAN OUT OF MOTOR LEAVING NO THREADS WHILE SITTING AT A STOP LIGHT
Power train, Feb 4, 2017
I OWN A 2004 F-150 WITH 120,000 MILES. WHEN I AM STOPPED AND START TO TURN THE REAR END MAKES A HORRIBLE SHAKING NOISE. I HAVE OWNED THIS TRUCK FOR 40,000 MILES AND IT HAS ALWAYS HAD THIS BROBLEM. IF FORDS COMPANY SLOGAN IS BUILT TOUGH THEN THIS TYPES OF PROBLEMS SHOULD BE RECALLED. IT SEEMS MAJORITY OF 2004 OWNERS ARE HAVING THE SAME PROBLEM
Power train, Jan 25, 2017
80, 000 MILES ON THE TRUCK, AND IT NOW NEEDS ITS REAR DIFFERENTIAL REPLACED FOR THE 6TH TIME. ON TOP OF THAT , NOW THE CAM PHASERS ARE GOING BAD. CAN'T DRIVE IT NOW AGAIN AS IT MAY LEAVE ME STRANDED IN AN INTERSECTION AGAIN. I DRIVE 7 MILES EACH WAY TO WORK, AND OCCASIONALLY USE THE TRUCK FOR VACATIONS.
Air bags, Jan 10, 2017
TAKATA RECALL WHEN I GOT INTO MY VEHICLE GETTING READY TO TAKE OFF THE AIRBAGS DEPLOYED RIGHT IN MY FACE I HURRIED AN CHECKED MYSELF AND MY DAUGHTER WAS NOT HIT THEY JUST EXPLODED IN MY FACE. I GOT OUT THE CAR AN IMMEDIATELY CALLED MY INSURANCE COMPANY BECAUSE I THOUGHT MY CAR HAS BEEN HIT AND IT WAS A DELAY IN THE AIRBAGS I WAS ASSURED THAT NO ONE HAD HOT ME AND IT WAS A FACTORY MALFUNCTION RECALL AND FORD WOULD HAVE TO TAKE CARE OF IT. THROUGH A LONG PROCESS FORD IS DENYING ANY HELP WITH MY VEHICLE IVE NEVER RECEIVED ANY RECALL NOTICE FOR MY VEHICLE IVE ONLY HAD IT LESS THAN A YEAR HAD I BEE AWARE I WOULD HAVE TAKING IT IN WRIGHT AWAY NOW IVE BEEN OUT OF A CAR AND NO HELP FROM FORD.
Other or unspecified, Dec 9, 2016
FRAME RUSTED OUT WITH HOLES YOU CAN SEE THROUGH. TRUCK NOW FLEXES AND WILL PROBABLY BREAK THE FRAME WHILE DRIVING DOES NOT SEEM SAFE TO DRIVE.
Seat belts, Dec 1, 2016
TL* THE CONTACT OWNS A 2004 FORD F-150. WHEN THE BRAKE PEDAL WAS DEPRESSED, THE SEAT BELT DID NOT PREVENT THE PASSENGERS FROM GOING FORWARD. THE DEALER WAS UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE FAILURE MILEAGE WAS 39,000. UPDATED 01/04/17*LJ
Structure, Nov 14, 2016
MY TRUCK HAS 106,XXX MILES ON IT. I HAVE ONLY OWNED IT FOR 9 MONTHS. I TOOK IT TO THE SHOP FOR A REPAIR AND WAS TOLD THE FRAME WAS SO ROTTEN OUT THEY COULDN'T PUT IT ON THE LIFT.
Engine, Nov 11, 2016
I PURCHASED MY 2004 F150 WITH 10,000 MILES ON THE ENGINE IN DECEMBER OF 2004. I NOW HAVE 130,000 MILES ON THE ENGINE AND IM TOLD THE ENGINE IS JUNK. I CHANGED THE OIL RELIGIOUSLY EVERY 3000 MILES AND I EVEN HAD THE SPARK PLUGS TAKEN OUT AND THE ENGINE COMPLETELY CLEANED INTERNALLY. I LOVE THIS TRUCK AND AM FINDING IT HARD TO BELEIVE THAT AT 130,000 MILES ITS JUNK. THE CAMS ARE NOT GETTING OIL AND ITS CAUSING THE ENGINE TO RATTLE AND MAKE LOUD NOISES, WHEN I DRIVE THE TRUCK ON THE HIGHWAY AT 65 OR 70 MILES AN HOUR IT RUNS GREAT BUT AS SOON AS I SLOW DOWN ON THE RAMP, THE NOISE AND RATTLE START. THE ENGINE CHECK LIGHT CAME ON. THE MECHANIC SAYS I NEED A NEW ENGINE. THE WARNING WAS CAM RETARDED. THE REST OF THE TRUCK IS IN GREAT CONDITION. THE INTERIOR LOOKS ALMOST NEW. I KEPT MY TRUCK CLEAN INSIDE AND OUTSIDE. I EVEN KEPT MY FLOORS SCRUBED AND CLEAN. I JUST HAD TO SELL MY HOUSE BECAUSE OF MY HEALTH AND NOW MY ONLY VEHICLE WENT TO HELL. IS ANYONE PAYING ATTENTION TO THESE COMPLAINTS AND TRYING TO FIX THEM. I'M TOLD THIS ENGINE IS NOTED FOR THIS PROBLEM. REALLY!!! 130,000 MILES ON A PICKUP TRUCK IS NOTHING. WHY ARE THESE ENGINES THAT WERE PUT IN THESE TRUCKS BREAKING DOWN AND NOTHING IS BEING DONE ABOUT IT? AFTER THIS EXPERIENCE WITH BUYING A NEW VEHICLE, I KNOW I'LL NEVER PURCHASE A NEW VEHICLE AGAIN. ESPECIALLY NOT A FORD. I BELIEVE THAT THE FORD COMPANY IS AWARE OF THIS PROBLEM, BUT ISN'T CONCERNED WITH THE CONSUMERS PROBLEM, BECAUSE NOTHING IS BEING DONE TO HELP THE CONSUMER FIX THE PROBLEM. I THE CONSUMER AM SHOCKED THAT I HAVE TO JUNK MY VEHICLE WITH THE LOW MILEAGE. I'M TOLD $8000.00 FOR A NEW ENGINE. WOW!!! NOT POSSIBLE FOR ME TO EVEN CONSIDER. PLEASE PLEASE LOOK INTO THIS PROBLEM AND HELP THE CONSUMER WITH A RESOLUTION. I DON'T WANT TO JUNK MY TRUCK!
Structure, Nov 10, 2016
WITHIN A COUPLE YEARS OF MANUFACTURE NOTICED OXIDATION APPEARING ON UNDERSIDE OF HOOD, AND SOME PAINT BLISTERING ON FRONT EDGE OF UPPER SIDE OF HOOD. THESE ISSUES HAVE WORSENED OVER TIME
Structure, Nov 10, 2016
MY TRUCK HAS ALWAYS BEEN WELL TAKEN CARE OF HAS 92, 000 MILES ON IT WHICH IS VERY LOW ON A 2004. IT WAS ALWAYS SERVICED AT THE DEALER WHERE WE PURCHASED THE TRUCK. I HAD 2 EXTENDED SERVICE WARRANTIES THROUGH THIS DEALER. THERE IS NO RUST ON THE BODY AT ALL. I TOOK IT TO ANOTHER GARAGE TO HAVE SOME WORK DONE ON IT AND WHEN THEY PUT IT ON THE LIFT THE BOX ON THE TRUCK STARTED TO PULL AWAY FROM THE CAB. WHEN IT WAS LOWERED, AND INSPECTED THE FRAME ON BOTH SIDES OF THE TRUCK WAS COMPLETELY ROTTED THRU. I HAD NO IDEA THAT IT WAS THIS BAD. THE FRAME MUST BE COMPLETELY RECONSTRUCTED AND OF COURSE FORD AND THE DEALER DON'T WANT TO TAKE ANY RESPONSIBILITY FOR IT. SOMEONE COULD HAVE BEEN KILLED NOT KNOWING THE SEVERITY OF THE FRAME. I DEPENDED ON FORD TO CONSTRUCT A SAFE VEHICLE AND FOR THE DEALER TO SERVICE MY TRUCK IN GOOD FAITH. PEOPLE SHOULD BE REIMBURSED BY FORD TO GET THE PROBLEM FIXED AND FOR THEIR LACK OF A QUALITY PRODUCT AND SERVICE. SOMETHING NEEDS TO BE DONE BEFORE SOMEONE LOSES THEIR LIFE.
Suspension, Nov 5, 2016
112000 MILES 90% DRIVEN IN SUMMER MONTHS. GARAGED EXTENSIVE RUST AND FRAME DAMAGE FROM CORROSION .BODY AND INTERIOR FLAWLESS ALL SERVICE RECOMMENDATIONS BY FORD FOLLOWED
Power train, Nov 1, 2016
MY TRUCK GETS UP TO ABOUT 50 MPH THEN ACTS LIKE IT GOES INTO NEUTRAL , NO POWER TO THE BACK WHEELS. I'VE NOTICED THAT MORE THAN A FEW 2004 F-150 OWNERS HAVE THE SAME COMPLAINT. HAS ANY INVESTIGATION BEEN DONE AND IF SO WHAT WERE THE FINDINGS. I LIVE ON DISABILITY SOCIAL SECURITY AND CAN'T AFFORD TO HAVE A TRANSMISSION REPAIRED.I WAS ON A PAVED ROAD AT THE TIME. *TR
Suspension, Oct 21, 2016
TL* THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT NOTICED RUST ON THE REAR AXLE HOUSING. THE DEALER DIAGNOSED THAT THE AXLE WAS NEARLY RUSTED ALL THE WAY THROUGH AND THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE VIN WAS EXCLUDED FROM NHTSA CAMPAIGN NUMBER: 15V608000 (SUSPENSION). THE MANUFACTURER WAS NOTIFIED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 76,000.
Power train, Oct 15, 2016
TAKATA RECALL : TRUCK IS SLIPPING IN FORWARD GEARS AND THE REVERSE WILL NOT MOVE EVEN IF U YOU REV IT UP IT'S LIKE IT'S IN NEUTRAL. ALL THIS HAPPENED WHEN I WAS LEAVING WORK TO GO HOME
Structure, Oct 10, 2016
FRAME RUSTED IN HALF,
Power train, Sep 28, 2016
GRINDING IN REAR AXLE ASSEMBLY, DIFFERENTIAL NEEDS REBUILD,57K...
Other or unspecified, Sep 13, 2016
LOUD RATTLING/VIBRATION THROUGHOUT THE TRUCK, CAUSING TIRES AT TIMES TO BOUNCE AND SLIP. OPENED DIFFERENTIAL AND CARRIER HAS MALFUNCTION.
Structure, Aug 22, 2016
HOOD PAINT AND ROOF PAINT PEELING UP FOR THE LAST 7 YEARS. IT STARTED WITH SMALL BLISTERING AND WHAT APPEARED TO BE JUST A FEW KNICKS ON THE HOOD. HOWEVER IT QUICKLY SPREAD AND THE ENTIRE HOOD AS WELL AS ROOF ARE IN NEED OF A PAINT JOB DUE TO RUST. I AM THE ORIGINAL OWNER AND HAVE APPS 129000 MILES ON IT.
Power train, Aug 18, 2016
UNKNOWN. MAJOR POPPING IN REAR END WHILE TURNING. WHEN TRUCK IS IN PARK I CAN ROLL IT BACK AND FORTH A GOOD 10 INCHES IN BOTH DIRECTIONS.
Other or unspecified, Aug 11, 2016
I WAS DRIVING DOWN THE ROAD WHEN MY LEFT REAR WINDOW WENT CRASHING DOWN INSIDE THE DOOR. AFTER DOING A LOT OF SEARCHING ON THE NET I FOUND THIS IS HAPPENING A LOT ON A NUMBER OF THE FORD F-150 TRUCKS, A CHEAP PLASTIC PART FAILS AND THE WINDOW FALLS DOWN. NO WARNING THE WINDOW JUST FALLS DOWN IN THE DOOR
Structure, Aug 1, 2016
THE FRAME UNDER MY F150 IS RUSTED THROUGH. I ONLY HAVE 81K MILES ON IT AND I DON'T UNDERSTAND WHY THE FRAME IS RUSTING SO BADLY. IT HAS ALREADY COST ME 2,400 TO HAVE A CERTIFIED WELDER REPLACE SOME OF THE SECTIONS THAT WERE RUSTED OUT. I KNOW JUST FOUND ANOTHER PART OF THE FRAME THAT IS RUSTED UNDER THE LEAF SPRING. THAT IS NOW GOING TO COST ME ANOTHER $500.00.
Other or unspecified, Service brakes, Fuel/propulsion system, Jul 18, 2016, fire
I WAS PULLING A TRAILER OVER THE CONTINENTAL DIVIDE WITH MY FAMILY AND STOPPED TO GET GAS IN LEADVILLE, COLORADO. AS I WAS PUMPING GAS I SAW SMOKE COMING FROM UNDER MY TRUCK BED. I LOOKED UNDER THE TRUCK AND SAW FLAMES NEAR MY SPARE TIRE. I STOPPED PUMPING GAS AND RAN TO GET A FIRE EXTINGUISHER. AFTER THE FIRE WAS OUT I OBSERVED THAT MY TAIL-PIPE HAD BROKEN AWAY FROM MY MUFFLER. THE HEAT FROM MY EXHAUST HAD MELTED THE RUBBER COATING ON MY REAR RIGHT BRAKE CABLE. THE HEAT HAD ALSO MELTED SOME PLASTIC NEAR MY SPARE TIRE. THE MECHANIC IN LEADVILLE WHO WELDED MY TAIL PIPE BACK TO THE MUFFLER TOLD ME THE MELTED PLASTIC CAME FROM AN EVAPORATIVE FUEL EMISSIONS SYSTEM MOUNTED NEAR MY SPARE TIRE. (BAD PLACE TO PUT IT IF YOU ASK ME) MY TRUCK BED-LINER ALSO STARTED TO MELT FROM THE HEAT. I CALLED FORD TO NOTIFY THEM OF THE SAFETY PROBLEM AND THEY ONLY RECOMMENDED THAT I TAKE IT TO A FORD DEALER AND HAVE IT LOOKED AT. I DOUBT I WILL EVER HEAR FROM THEM AGAIN. I'M NOT GOING TO PAY OUT OF MY POCKET TO HAVE THIS PROBLEM OFFICIALLY DIAGNOSED. I GUESS I'M JUST LUCKY TO BE ALIVE AND THAT THE WHOLE GAS STATION DIDN'T BLOW UP.
Power train, Jul 1, 2016
VIBRATION AT 45 TO 55. WHEN COLD STRONG JERK IN REAR END AREA AND SOMETIMES ON TURN TO RIGHT. ALSO COMES IN AT TIMES WHEN GOING TO PASSING GEAR. IT IS A DIFFERENTIAL ISSUE MORE THAN A DRIVE SHAFT ISSUE. ALL U JOINTS ARE TIGHT. NO IMBALANCE IN DRIVE SHAFT. HAVE GONE TO SPECIAL TEFLON GEAR OIL... THIS APPEARS TO BE DESIGN AND POSSIBLE SAFETY ISSUE.
Service brakes, Hydraulic, May 23, 2016
TL* THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 55 MPH AND ATTEMPTING TO SLOW DOWN, THE BRAKES FAILED TO ENGAGE. THE CONTACT DISCOVERED THAT THE BRAKE VACUUM HOSE SEPARATED DUE TO A DEFECTIVE CLAMP. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER STATED THAT THE VIN WAS NOT INCLUDED IN NHTSA CAMPAIGN NUMBER: 08V208000 (SERVICE BRAKES, HYDRAULIC). THE FAILURE MILEAGE WAS 226,000. ....UPDATED 07/05/16 *BF *CN