2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints
2,036 reports, newest first.
Visibility, Mar 31, 2009
THE PASSENGER SIDE REAR WINDOW CAME DOWN ON ITS OWN AND WILL NOT GO UP. THIS IS THE THIRD WINDOW IN THE TRUCK TO HAVE THIS ISSUE, THE DRIVER WINDOW WENT DOWN AND WOULD NOT GO UP AND THE DRIVER SIDE REAR WINDOW ALSO WENT DOWN AND WOULD NOT GO UP. THIS OCCURRENCE IS ESPECIALLY TROUBLING AS THE WINDOW WENT DOWN UNATTENDED LEAVING THE VEHICLE AND CONTENTS OPEN TO THEFT. *TR
Engine and engine cooling, Mar 30, 2009
DRIVING MY TRUCK ON MY LUNCH BREAK I NOTICED A POP SOUND WHICH FOLLOWED WITH A BAD IDLE, A CHECK ENGINE LIGHT, AND A LOUD MIS-FIRE SOUND... I PULLED INTO MY JOBS PARKING LOT AND NOTICE THAT MY 2004 FORD F150 SHOT SPARK PLUG NUMBER 2 OUT OF THE CYLINDER HEAD AND SHATTERED THE COIL BOOT INTO MANY PIECES THIS WAS WITH ONLY 76,000 MILES. BEING IN THE AUTO PARTS BUSINESS I KNOW THAT THEY ARE KNOWN FOR THIS AND DEAL WITH MANY PEOPLE DAILY HAVING THIS ISSUE YET FORD HAS STILL NOT MADE A RECALL TO HELP US WITH THIS PROBLEM... I HAD TO REPLACE ONE SPARK PLUG, AND ONE COIL BOOT.. SO FAR MY COIL HAS MANAGED TO HOLD UP HOWEVER FROM WHAT I HAVE NOTICED IT IS JUST A MATTER OF TIME BEFORE THIS HAPPENS AGAIN AND I WOULD LIKE TO HAVE SOME SORT OF INFO ON WHY OR HOW THIS HAPPENS AND WHAT FORD PLANS TO DO ABOUT THIS ISSUE. *TR
Electrical system, Other or unspecified, Mar 30, 2009
WE OWN A 2004 F150 LARIAT 4X4 PICKUP WITH JUST OVER 50K MILES ON IT. IN LESS THAN 3 MONTHS TWO (2) OF THE FOUR (4) POWER WINDOWS HAVE DROPPED WITHOUT WARNING. THESE WINDOWS HAVE SIMPLY FALLEN DOWN DRIVING THE VEHICLE WITHOUT ANY BUMPS OR ACCIDENTS PRECEDING THEM FALLING. WHAT IS WORSE IS THAT MY TWO YEAR DAUGHTER WAS IN CAR SEAT YESTERDAY NEXT TO THE BACK WINDOW THAT DROPPED AS WE WERE DRIVING. WHAT IF SOME DEBRIS FROM PASSING TRAFFIC OR SEMI TRAILER HAD BLOWN BY...THIS WOULD HAVE BEEN A MAJOR CATASTROPHE. AND ALL FORD CAN SAY IS..."SORRY, IT WILL COST YOU $400 TO FIX." WELL, THAT ISN'T GOOD ENOUGH. SOMETHING NEEDS TO BE DONE ABOUT IT. FAR TOO MANY INCIDENTS LIKE THIS ARE HAPPENING. SEE THE FOLLOWING HYPERLINK FOR OTHERS WITH SIMILAR PROBLEMS. HTTP://WWW.CARCOMPLAINTS.COM/FORD/F-150/2004/WINDOWS_WINDSHIELD/WINDOW_DOES_NOT_ROLL_UP.SHTML. *TR
Visibility, Mar 30, 2009
DRIVER SIDE WINDOW DROPPED INTO DOOR .HAD TO HAVE FIXED .THIS TRUCK SHOULD NOT HAVE THIS PROBLEM ,IT IS A 2004 LARIAT 4 DOOR . PLEASE DO SOMETHING I BOUGHT THIS TRUCK NEW AT FRANKLIN FORD,FRANKLIN,MASS. *TR
Structure, Mar 30, 2009
I WAS DRIVING DOWN I-35 IN THE RAIN WHEN A LOUD BANG STARTLED ME. I NOTICED RIGHT AWAY THAT MY 2 YEAR OLD GIRL WAS CRYING AND HER WINDOW WAS DOWN WITH RAIN POURING IN. I HAD TO PULL OVER IN TRAFFIC ON THE INTERSTATE IN THE RAIN TO TRY AND FIX THE PROBLEM. THE BANG HAD SCARED HER AND SHE WAS GETTING WET. WE MOVED THE CARSEAT OVER TO THE OTHER SIDE AND I WAS ABLE TO PULL THE WINDOW UP. MY WIFE HAD TO HOLD IT UP WITH HER HAND ALL THE WAY HOME. FROM THE SOUND OF THAT BANG I AM SUPRISED THE WINDOW DIDN'T SHATTER. IF IT WOULD HAVE MY LITTLE GIRL COULD HAVE LOST AN EYE OR BEEN CUT BADLY. I WAS ABLE TO LOOK AT IT TODAY AND IT SEEMS THAT THE LITTLE CABLE THAT PULLS THE WINDOW UP HAS BROKEN LOOSE FROM THE PLASTIC PULLEY IT WINDS UP ON. I HAVE DONE A BIT OF RESEARCH TONIGHT AND THIS IS A VERY COMMON PROBLEM. FORD KNOWS ABOUT THE PROBLEM SINCE THEY TEND TO KEEP PLENTY OF THESE WINDOW REGULATORS IN STOCK. MANY OF THE PEOPLE ON THESE WEBSITES HAVE HAD MULTIPLE FAILURES. ONE HAD REPLACED ALL FOUR WINDOW REGULATORS ON HIS F-150. THE PROBLEMS STARTED WHEN THEY CHANGED FROM A SOLID METAL SCISSORS TYPE TO THIS MOUSE TRAP LOOKING THING WITH PLASTIC PULLEYS. THE ENGINEER THAT DESIGNED THIS THING SHOULD HAVE HIS P.E. LICENSE REVOKED. IT IS A TERRIBLE PIECE OF ENGINEERING. FORD SHOULD FIX THIS PROBLEM AND DO A RECALL ON THIS PROBLEM BEFORE ONE OF THESE WINDOWS SHATTERS AT HIGHWAY SPEED AND THROWS GLASS INTO THE FACE OF A SMALL CHILD. *TR
Visibility, Mar 29, 2009
THE DRIVERS SIDE WINDOW REGULATOR FAILED IN MY 2004 F-150 XLT. THE WINDOW POPPED AND THEN DROPPED WHILE I WAS DRIVING DOWN THE FREEWAY. IT WAS VERY COLD OUT. A QUICK SEARCH OF THE INTERNET WILL SHOW YOU THIS IS AN EXTREMELY COMMON PROBLEM WITH THIS MODEL, AND I BELIEVE IT TO BE A DANGER TO DRIVERS. *TR
Electrical system, Mar 28, 2009
I HAVE A 2004 FORD F150, WITH A 5.4L ENGINE. I WENT TO HAVE BATTERY REPLACED AND AFTER REPLACEMENT THE ENGINE WOULD NOT IDLE. THE REPAIR FIRM I HAD TAKEN IT TO, CALLED CHAMPION FORD IN SANDY, UTAH AND THE TECHNICIAN TOLD THEM FORD HAD A SERVICE BULLETIN OUT SAYING THAT THE VEHICLE MIGHT NOT IDLE AND THE ENGINE WILL SHUT DOWN AFTER THE BATTERY HAS BEEN DISCONNECTED AND REPLACED. THEY HAD TO TAKE MY TRUCK OVER THERE AND THE COMPUTER HAD TO BE REPROGRAMMED. WHAT IS A PERSON TO DO, HAVE THE COMPUTER REPROGRAMMED EVERY TIME THE BATTERY DIES OR IS REPLACED? SOUNDS TO LIKE FORD SHOULD HAVE HAD A RECALL TO CORRECT THE PROBLEM. THAT'S A NASTY SURPRISE FOR ANYONE. *TR
Engine and engine cooling, Electrical system, Mar 28, 2009
THE VEHICLE WRENCH LIGHT CAME ON AND THE ENGINE QUIT. HAD I BEEN ON A FREEWAY, A SERIOUS ACCIDENT MIGHT HAVE OCCURRED. I CALLED THE WARRANTY SERVICE FOR A WRECKER AS IT WAS STILL IN WARRANTY. ABOUT 40 MINUTES LATER, THE WRECKER ARRIVED AND THE DRIVER ASKED ME IF I HAD TRIED TO RESTART THE ENGINE. I HADN'T, TRIED, AND IT STARTED. I RESEARCHED THE INTERNET AND FOUND SOME INFORMATION INCLUDING A SUGGESTION TO DISCONNECT THE BATTERY TO RESET THE COMPUTER. UNFORTUNATELY, I DID THAT AND WHEN I TOOK IT TO THE DEALER THE FOLLOWING TUESDAY THEY COULDN'T TELL WHAT CAUSED THE PROBLEM. IT HAPPENED AGAIN ON MARCH 25, 2009. AGAIN, I WAS GLAD I WAS ON A SIDE STREET. I WILL TAKE THE TRUCK TO THE DEALER TUESDAY EVEN THOUGH THE WARRANTY HAS EXPIRED AS THIS COULD BE A VERY SERIOUS PROBLEM ON A HIGHWAY. *TR
Visibility, Mar 28, 2009
I HAVE ALWAYS BEEN AN AVID FORD PICKUP PERSON AND WAS SHOCKED WHEN MY '04 MODEL PICKUP DRIVERS SIDE WINDOW QUIT WORKING....THE MORE I RESEARCH THIS SUBJECT THE MORE I SEE THAT THERE IS A SERIOUS PROBLEM THAT FORD SHOULD ADDRESS AND THEY ARE OFFERING NO HELP, VERY EXPENSIVE REPAIR QUOTES, AND THE PRICES OF THE REPAIR PARTS AT THE DEALER ARE ALMOST TWICE AS HIGH AS YOU CAN GET THROUGH INTERNET SOURCES. *TR
Engine and engine cooling, Mar 26, 2009
ON MY 2004 FORD F150 WITH A 5.4L 3 VALVE ENGINE, THE SPARK PLUGS ALL BROKE OFF WHEN A TUNE-UP WAS ATTEMPTED. THIS IS DUE TO A KNOW DEFECT IN THE HEAD DESIGN ON THE 04/05 MODELS. THE DEALER CHARGED ME $904 DOLLARS TO CHANGE THEM. FORD IS NOT REIMBURSING CUSTOMERS FOR THIS OUTRAGEOUS CHARGE EVEN THOUGH THEY KNOW IT IS A DESIGN FLAW, AND ARE DOING NOTHING TO FIX THE PROBLEM. MY UNDERSTANDING IS THAT ALL OF THESE ENGINES WILL HAVE THIS PROBLEM. *TR
Visibility, Mar 26, 2009
YOU NEED TO RECALL THE 2004 F150 POWER WINDOW REGULATORS. I HAD BOTH OF THE REAR PASSENGER REGULATORS GO BAD (SUPERCREW). I HAVE REPLACED ONE ALREADY BECAUSE THE WINDOW WENT DOWN BY ITSELF, WOULD NOT GO BACK UP AND THE CABLE GOT ALL EATEN UP. DID I MENTION THAT IT WENT DOWN ON THE HIGHWAY AND MY 4 YEAR OLD WAS IN THE BACK SEAT. MY 2 YEAR OLD IS ON THE OTHER SIDE AND HER WINDOW HAD THE SAME ISSUE. THE WINDOW IS TUCK IN THE SHUT POSITION AND HAVE NOT MESSED WITH IT YET. I AM GOING TO TELL YOU THAT SHE IS NOT RIDING IN MY TRUCK BECAUSE OF THE FAULTY EQUIPMENT. I DON'T WANT TO TAKE MY CHANCES. PLEASE FEEL FREE TO CONTACT ME SHOULD YOU HAVE ANY QUESTIONS. SO FAR, I KNOW 4 PEOPLE WHO HAVE REPLACED AT LEAST ONE (OR MORE) REGULATORS ON THEIR TRUCK. *TR
Visibility, Mar 24, 2009
DRIVERS SIDE WINDOW WAS DOWN SUNDAY, WARM OUT, WENT TO PUT IT UP AND NOTHING WORKED, JUST A GRINDING NOISE. AFTER REMOVING THE DOOR PANEL , WINDOW REGULATOR GONE BAD, WIRING EVERYWHERE. AFTER A MINOR INTERNET SEARCH THOUSANDS OF COMPLAINTS ABOUT THIS PART. APPARENTLY WHEN THEY FAIL THE WINDOW DROPS AND IN SOME INSTANCES THE WINDOWS BREAK, CAUSING MAJOR DAMAGE IN THE DOOR. THIS IS A SAFETY HAZARD . NOW I HAVE TO PAY TO HAVE THIS REPAIRED, BUT I WILL NOT PAY FORD FOR THERE INCOMPETENCE AND REFUSAL TO CORRECT A KNOWN FACTORY DEFECT !!! 2004 FORD F150 !!! I HAD RESERVATIONS IN BUYING A FORD AND NOW I KNOW WHY,, SAME COMPANY,, NOTHINGS CHANGED. *TR
Visibility, Mar 23, 2009
TL*THE CONTACT OWNS A 2004 FORD F-150. THE CONTACT STATED THAT ALL FOUR WINDOW REGULATORS STOPPED WORKING ON HIS VEHICLE. WITHIN TWO WEEKS OF EACH OTHER, THE REGULATORS COMPLETELY FAILED. WHEN THE LAST REGULATOR FAILED, THE DRIVER'S SIDE WINDOW SHATTERED INWARD WHILE DRIVING APPROXIMATELY 65 MPH. PRIOR TO THE FAILURE, THE CONTACT HEARD A LOUD POPPING SOUND. HE TOOK THE VEHICLE TO THE DEALER AFTER THE FIRST FAILURE AND WAS PROVIDED THE NECESSARY PART TO REPAIR THE VEHICLE HIMSELF. HE FILED A COMPLAINT WITH THE MANUFACTURER. THE CURRENT MILEAGE WAS APPROXIMATELY 60,000 AND FAILURE MILEAGE WAS APPROXIMATELY 50,000.
Visibility, Mar 22, 2009
I HAVE A NEW BODY STYLE 2004 FORD F-150 AND JUST THE OTHER DAY MY PASSENGER SIDE FRONT WINDOW JUST DROPPED INTO THE DOOR WHILE I WAS DRIVING ABOUT 55 MILES AN HOUR DOWN THE INTERSTATE. THERE WAS A SORT OF POPPING NOISE AND THEN THE WINDOW JUST FELL INTO THE DOOR. THE SITUATION STARTLED ME A GREAT BIT, BUT LUCKILY THERE WAS NO ACCIDENT. UPON FURTHER PERSONAL INVESTIGATION I FOUND THAT THE FAILURE OF THE WINDOW REGULATOR WAS THE REASON FOR THE WINDOW DROPPING. THE CABLE DRIVEN WINDOW REGULATOR IS MADE UP OF CHEAP PLASTIC PARTS THAT ARE OBVIOUSLY NOT STRONG ENOUGH TO HOLD THE WEIGHT OF THE LARGE WINDOW OVER TIME. *TR
Engine and engine cooling, Mar 20, 2009
I HAVE A FORD F150 AND ONE OF THE SPARK PLUGS JUST JUMPED OUT. THIS IS THE ORIGINAL PLUG FROM THE FACTORY. THE SERVICE MAN AT THE FORD DEALER SAID HE HAD NEVER SEEN THAT HAPPEN BEFORE. CHECKING THE NET THERE ARE MANY COMPLAINTS ABOUT THE PROBLEM. THEY WANTED TO REPLACE THE HEAD FOR 4K. I CALLED AROUND AND FOUND OUT ABOUT PUTTING A SLEEVE IN FOR FOUR HUNDRED. *TR
Visibility, Mar 18, 2009
I HAVE A 2004 FORD F150. DECEMBER 28, 2007 A THOUSAND MILES OVER WARRANTY THE PASSENGER SIDE WINDOW FELL. NO BUTTONS WERE TOUCHED. IT JUST FELL. NOW A LITTLE OVER A YEAR LATER THE DRIVER SIDE WINDOW DOES THE SAME THING. THIS TIME THE SAME DEALERSHIP, DUVAL FORD 9043876541 WANTS OVER $500 TO REPAIR THE WINDOW. IF THIS PART IS CONTINUOUSLY BREAKING THEN WHY IS IT NOT ON RECALL? IT IS NOT NORMAL FOR A WINDOW THAT IS BARELY PUT DOWN JUST FALLS AND BREAK. THAT'S NOT EVEN CONSIDERED WEAR AND TEAR. THAT'S JUST POORLY MADE AND ASSEMBLED. THESE ARE JUST A FEW OF THE WEBSITES THAT I FOUND WITH OTHER PEOPLE COMPLAINING OR TRYING TO SOLVE THIS PROBLEM: HTTP://WIKI.ANSWERS.COM/Q/WHAT_CAUSES_FORD_F150_TRUCK_WINDOWS_TO_GO_DOWN_AT_WHIM HTTP://WWW.FORDF150.NET/ARTICLES/IDX.PHP/0/019/ARTICLE/HOW-TO-REPAIR-THE-POWER-WINDOW-REGULATOR--MOTOR.HTML HTTP://WWW.CARCOMPLAINTS.COM/FORD/F-150/2005/WINDOWS_WINDSHIELD/POWER_WINDOW_REGULATOR_FAILURE.SHTML I JUST THINK THIS IS RIDICULOUS AND NEEDS TO BE LOOKED INTO FURTHER. THIS SHOULD NOT BE HAPPENING. NOT TWICE IN A YEAR AND THE SAME THING ON SEPARATE SIDES. UNACCEPTABLE. *TR
Visibility, Mar 18, 2009
WINDOW REGULATOR FAILURE IN BOTH FRONT WINDOWS IN THE LAST 6 MONTHS. *TR
Engine and engine cooling, Vehicle speed control, Mar 16, 2009, fire
TL*THE CONTACT OWNS A 2004 FORD F-150. APPROXIMATELY THIRTY MINUTES AFTER PARKING THE VEHICLE IN THE GARAGE, THE CONTACT HEARD A NOISE AND FOUND THE VEHICLE ON FIRE. THE FIRE DEPARTMENT ARRIVED, BUT COULD NOT DETERMINE THE ORIGIN OF THE FIRE. A REPORT WAS FILED. THE FLAMES WERE LOCATED IN THE REAR CAB OF THE VEHICLE. THE INSURANCE COMPANY DECLARED THE VEHICLE TO BE DESTROYED. THERE WERE NO INJURIES. THE FAILURE MILEAGE WAS 46,000. UPDATED 4/23/09 *CN UPDATED 04/27/09.*JB
Engine and engine cooling, Mar 16, 2009
TL*THE CONTACT OWNS A 2004 FORD F150. THE CONTACT STATED THAT THE SPARKS PLUGS SPLIT INTO THREE PIECES WHEN REMOVING THEM FROM THE ENGINE BLOCK. HE TOOK HIS VEHICLE TO A REPAIR SHOP AND THE SPARK PLUGS SPLIT INTO PIECES WHEN THE MECHANIC ATTEMPTED TO INSTALL NEW SPARK PLUGS. FORD'S TSB NUMBER 08-7-6 WAS REFERENCED. THE CONTACT WILL CALL THE FORD MANUFACTURER REGARDING THIS ISSUE. THE FAILURE MILEAGE WAS 85,000. 4/01/09 *NJ UPDATED 04/07/09. *JB
Visibility, Equipment, Mar 15, 2009
MY 2004 F-150 ELECTRIC WINDOWS KEEP FAILING. THEY FALL INTO THE DOOR WHILE I AM DRIVING AND IT HAPPENS WITH NO NOTICE AND AT HIGHWAY SPEEDS. WHEN IT HAPPENS IT IS QUITE DISTRACTING BECAUSE OF SUDDEN THERE IS A LOUD NOISE AND A HUGE FORCE OF AIR COMING INTO THE CABIN. WHEN IT FIRST HAPPENED I THOUGHT SOMEONE HAD FIRED A WEAPON AT MY TRUCK. THE FIRST TIME IT HAPPENED THE DEALER FIXED THE PROBLEM UNDER WARRANTY BUT WOULD NOT FIX THE OTHER WINDOWS EVEN THOUGH THEY ADMITTED THE PROBLEM WAS COMMON WITH MY TYPE OF VEHICLE. IT HAPPENED AGAIN JUST AFTER WARRANTY EXPIRED AND THE DEALER SPLIT THE COST WITH ME. THE THIRD TIME IT HAPPENED I WAS ON MY OWN. IT IS A SEVERAL HUNDRED DOLLAR REPAIR. THE PROBLEM APPEARS TO BE A SIMPLE PIECE OF PLASTIC WITH A PULLEY THAT ALLOWS A CABLE TO WIND AROUND A MOTOR SHAFT. ALTHOUGH THE CAUSE IS SIMPLE, THE REPAIR IS NOT AND THE ENTIRE DOOR MUST BE TAKEN APART. THE BIGGEST PROBLEM IS THAT THE FAILURE WILL SCARE THE DRIVER AND SIGNIFICANTLY TAKE YOUR MIND OFF THE ROAD. IF A CHILD IS SITTING NEXT TO THE WINDOW, THE EVENT COULD EVEN HAVE MORE SEVERAL CONSEQUENCES. FORD APPARENTLY KNOWS OF THE PROBLEM BASED OF FORD MECHANIC COMMENTS ABOUT THE ISSUE BEING COMMON TO THE 2004 F-150 AND THE NUMBER OF REPAIR KITS THEY GO THROUGH. BELOW THE DATE IS THE MOST RECENT OCCURRENCE. *TR
Engine and engine cooling, Mar 15, 2009
TRUCK TAKEN INTO BE SERVICED. MECHANIC BROKE SPARK PLUG OFF INTO THE HEAD. POSSIBLY LEADING TO COMPLETE REMOVAL OF ENGINE AND HEAD. *TR
Visibility, Mar 13, 2009
THE CABLE THAT OPERATES THE AUTOMATIC WINDOW IN MY DRIVER SIDE DOOR BROKE AND THE WINDOW ROLLED ITSELF DOWN AND WOULD NOT ROLL UP. THE SAME THING HAPPENED TO MY DAD'S F-150. *TR
Engine and engine cooling, Mar 13, 2009
TL*THE CONTACT OWNS A 2004 FORD F150. THE CONTACT TOOK THE VEHICLE IN FOR A ROUTINE TUNE-UP IN 2007. A FEW MONTHS LATER, HE HAD TO REPLACE THE MOTOR. ON MARCH 9, 2008, THE VEHICLE STALLED AND THE CHECK ENGINE INDICATOR ILLUMINATED. HE TOOK THE VEHICLE TO A REPAIR SHOP AND THE DIAGNOSTIC INDICATED THAT THE TIMING CHAIN SLIPPED AND CAUSED THE METAL CLIPS TO FAIL. THE MANUFACTURER STATED THAT BECAUSE A FORD DEALER DID NOT REPLACE THE MOTOR, THEY WOULD NOT ASSIST WITH THE REPAIRS. THE VEHICLE WAS REPAIRED AT THE COST OF $1,893 AT AN INDEPENDENT REPAIR SHOP. THE FAILURE MILEAGE WAS 94,000 AND CURRENT MILEAGE WAS 95,000. UPDATED 0424/09. *LJ UPDATED 04/27/09.*JB
Service brakes, Hydraulic, Mar 12, 2009
TL*THE CONTACT OWNS A 2004 FORD F-150. WHILE DRIVING APPROXIMATELY 70 MPH ON NORMAL ROAD CONDITIONS, THE VEHICLE VIBRATED EXCESSIVELY WHEN THE BRAKE PEDAL WAS DEPRESSED. THE FAILURE OCCURRED WITHOUT WARNING. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION AND THEY REPLACED BOTH FRONT ROTORS UNDER THE WARRANTY. ON THREE SEPARATE OCCASIONS, THE VEHICLE WAS TAKEN BACK TO AN AUTHORIZED DEALER FOR THE IDENTICAL FAILURES. THE FRONT BRAKE PADS AND ROTORS WERE REPLACED AT THE CONTACT'S EXPENSE. THE MANUFACTURER HAS BEEN NOTIFIED OF THE MALFUNCTIONS. THE FAILURE MILEAGE WAS 30 AND CURRENT MILEAGE WAS 32,000.
Visibility, Mar 11, 2009
I RECENTLY RETURNED TO MY TRUCK AFTER PURCHASING A MOVIE TO HAVE MY DRIVER SIDE WINDOW SLAM DOWN INTO THE DOOR WHEN CLOSING IT. THE MOTOR IS NOW MAKING A GRINDING, CRACKLING NOISE BUT THE WINDOW WILL NOT MOVE. FORD NEEDS TO STEP UP AND TAKE RESPONSIBILITY FOR FAULTY PARTS AND FIX THE PROBLEM. *TR