2004 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 2,036

Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.

Primary concernVisibility844 reports · 41% of complaints
Owner complaints2,036Filed with NHTSA
Recall relationship16 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility844
  2. Power train233
  3. Engine and engine cooling169
  4. Service brakes122
  5. Suspension118
  6. Structure104
  7. Electrical system100
  8. Hydraulic95

Recalls and investigations

  1. Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011

    FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.

    AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21

    Campaign 11V385000 on NHTSA.gov

  2. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  3. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  4. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Vehicle speed controlAug 3, 2007

    ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.

    THIS COULD RESULT IN AN UNDERHOOD FIRE.

    DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.

    Campaign 07V336000 on NHTSA.gov

  10. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  11. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  12. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  13. Exterior lighting, headlightsJun 12, 2006

    CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.

    Campaign 06E052000 on NHTSA.gov

  14. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  15. Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004

    ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.

    FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

    DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

    Campaign 04V443000 on NHTSA.gov

  16. Fuel system, gasoline, storage, tank assemblyApr 26, 2004

    CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.

    IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.

    DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.

    Campaign 04V200000 on NHTSA.gov

Representative owner complaints

2,036 reports, newest first.

  1. Fuel system, Gasoline, Power train, Exterior lighting, Other or unspecified, Sep 26, 2005

    A CHATTER/ VIBRATION IN THE REAR- CLUTCHES IN THE REAR WERE REPLACED. CHECK ENGINE LIGHT CAME ON- REPLACED THE FUEL VAPOR MANAGEMENT SYSTEM. BRAKE LIGHT ON ROOF LEAKING- LIGHT WAS REPLACED. ROOF OF TRUCK RUSTING- NOTHING DONE. *JB

  2. Steering, Sep 25, 2005

    2004 F150 SUPER CREW 4X4 WITH VIBRATION AND TENSION CHANGES IN STEERING WHEEL. HAVE TAKEN TO TWO DIFFERENT DEALERSHIPS MULTIPLE TIMES EACH WITHOUT RESOLUTION. TIRES HAVE BEEN ROTATED AND BALANCED NUMEROUS TIMES, ROAD FORCE TESTED, DAMPER KIT INSTALLED, DRIVE SHART RE-INDEXED, TRIED NEW TIRES BUT MADE PROBLEM WORSE. ALSO TOLD BY DEALERSHIP TO DRIVE IT FOR AWHILE AND SEE IF IT GOES AWAY. *JB

  3. Power train, Vehicle speed control, Sep 23, 2005

    DT: THE VEHICLE ACCELERATED WHEN PRESSING ON THE BRAKES. CONTACTED THE DEALER, THEY DID SOME WORK TO IT AND SAID IT WAS A DIAPHRAGM, AND THEY FIXED IT. THIS WORKED FOR A WHILE AND THEN IT STARTED DOING THE SAME THING AGAIN. THIS WAS AUGUST 1, 2005. NOTICED IT MADE A GROANING SOUND AND SHOOK. THEY REPLACED THE TRANSFER CASE, AND IT HASN'T MADE THE SOUND SINCE THEN. WHEN STANDING AT STOP IT SURGED, GAVE A LITTLE JUMP/PULSATED AND TOUCHED THE BRAKES. IT HAPPENED INTERMITTENTLY. *AK *JB

  4. Fuel system, Gasoline, Sep 11, 2005

    I HAVE A 2004 F150 EXT CAB LONG BED 4X4 WITH LESS THAN 3/8 OF A TANK OF GAS MY TRUCK WILL NOT OPERATE OFF ROAD ON HILLS AND DESCENTS IT STARVES FOR FUEL CUTS OFF AND DIES II LOSE ALL POWER STEERING AND BRAKES. I HAVE THE UPGRADED GAS TANK WITH 37.5 GAL CAPACITY. IT EVEN DIED ON ME ON THE INTERSTATE I-40 SEVEN MILES DESCENT COMING OUT OF ASHVILLE. IT NEARLY KILLED ME LOSING CONTROLS OF MY VEHICLE. I THOUGHT I WAS GOING TO HAVE TO HIT ONE OF THE RUNOFF SANDTRAPS TO STOP MY TRUCK. IT CONSTANTLY LEAVES ME STRANDED ON JOBSITES JUST TRYING TO PARK CLOSE TO A HOUSE ON A HILL. THE FORD DEALER (TOWN AND COUNTRY CHARLOTTE NC) SAYS MY ONLY CURE IS TO KEEP MORE GAS IN IT. I DID NOT BUY A 4X4 THAT I CAN NOT TAKE OFF ROAD PURPOSELY AND WOULD LOVE TO HAVE IT FIXED. IT IS DANGEROUS. I OFTEN DRIVE AS MUCH AS 80 MILES AT 13 MPG BEFORE THE LOW FUEL LIGHT EVER COMES ON AFTER IT DIES. WHEN I FUEL MY TRUCK WHEN THE LIGHT COMES ON I TYPICALLY PUT 30 -31.5 GALLONS, THAT MEANS AT FIRST FAILURE ON AN INCLINE I SHOULD HAVE ABOUT 14 GALLONS OF GAS GOOD FOR AT LEAST 100 MILES. I WORK AND HUNT AND CAMP OUT OF MY OFF ROAD TRUCK AND IT CAN NOT PERFORM ITS DUTY WITH LESS THAN A 1/2 TANK SAFELY. *NM

  5. Suspension, Tires, Sep 7, 2005

    EVERY TIME YOU REACH THE SPEED BETWEEN 65- 70 MPH THE VEHICLE / STEERING WHEEL SHAKES AS IF THE TIRES ARE NOT BALANCED. I HAD THEM BALANCED 3 TIMES ALREADY AND IT STILL DOES THE SAME. REAR END OF VEHICLE THROWS TO L/R WHEN GOING OVER BUMPS. I'VE TEST DRIVEN OTHER MAKES AND THERE ISN'T A PROBLEM GOING OVER THE SAME BUMPS. *JB

  6. Visibility, Aug 30, 2005

    USING POWER WINDOW CONTROLLER TO ROLL UP VEHICLE WINDOWS, A LOUD BANG SOUND LIKE A GUN GOING OFF HAPPENS, THEN THE WINDOW(S) FALL INTO THE DOOR FRAME. DEALER STATED THE PROBLEM IS A FAULTY WINDOW REGULATOR. I'M ONE OF APPROXIMATELY 30 PEOPLE AT THIS DEALERSHIP WITH THIS PROBLEM. CURRENTLY THE DEALER IS STATING THE PART IS ON A NATIONAL BACK ORDER AND COULD BE MONTHS BEFORE IT IS IN. THE VEHICLE IS RENDERED USELESS, UNABLE TO ROLL UP WINDOWS OR SECURE THE VEHICLE. *JB

  7. Power train, Aug 26, 2005

    DT: CONSUMER COMPLAINED ABOUT A TORQUE CONVERTER PROBLEM. WHEN DRIVING AND IN OVERDRIVE AT 45-55 MPH THE VEHICLE STARTED TO SHAKE. TOOK VEHICLE TO DEALER THREE TIMES. DEALER SAID IT HAS TO HAVE THE PROBLEM WHILE CONSUMER WAS DRIVING VEHICLE. DEALER COULD NOT DO ANYTHING TO HELP. VEHICLE VIBRATED. MANUFACTURER HAD NOT BEEN CONTACTED YET.*AK 8JB

  8. Power train, Aug 22, 2005

    DT: ON 8-15-05 TRANSMISSION SLIPPED WHILE DRIVING ON THE EXPRESSWAY AT 60 MPH. THE OWNER HAD TO PULL OVER. THE TRUCK STARTED TO BUCK AS IF IT WAS GOING IN AND OUT OF GEAR. NO WARNING LIGHT CAME ON. THE OWNER HAD TO PULL OFF SINCE TRAFFIC WAS BUSY, AND CHECKED THE TRANSMISSION FLUID, AND THERE WAS NO TRANSMISSION FLUID. OWNER HAD THE VEHICLE TOWED TO A DEALERSHIP, WHO ADVISED THE OWNER THAT THE TRUCK WAS MISSING ONE QUART OF FLUID, BUT COULD NOT FIND ANY OTHER PROBLEMS. THE DEALERSHIP FILLED THE TRANSMISSION FLUID. THE OWNER CHECKED THE TRANSMISSION FLUID A FEW MINUTES AGO AND IT WAS OVERFILLED. THE OWNER'S MANUAL INDICATED THAT THE HIGH FLUID LEVEL COULD BE AND INDICATION OF HAVING AN OVERHEATING PROBLEM. THE OWNER FELT THAT IT MAY BE A DECEPTION ON THE PART OF THE DEALERSHIP. HE FELT THAT THE TRANSMISSION WAS WARPED DUE TO BEING OPERATED WITHOUT ADEQUATE FLUID. THE DEALERSHIP DID FIND THE NUMBER 8 CYLINDER WAS MISFIRING, WHICH DID NOT SEEM TO RELATE TO THE TRANSMISSION SLIPPING. WHEN THE TRUCK WAS FIRST PURCHASED, THE OWNER NOTICED WHEN GOING UP A HILL IT STOPPED AND ROLLED. THE OWNER HAD TO KEEP THE FOOT ON THE BRAKE TO KEEP IT FROM ROLLING BACK. THE OWNER NOTIFIED THE DEALERSHIP ABOUT THIS PROBLEM. THE DEALERSHIP ADVISED THAT THIS WAS NORMAL. THE OWNER HAS NOT CONTACTED FORD YET.*AK

  9. Service brakes, Hydraulic, Aug 22, 2005, crash

    DT: THE BRAKES FAILED ON 8-21-05. THE CONSUMER WAS DRIVING WHEN THE BRAKES WENT OUT, RESULTING IN A COLLISION. THE CONSUMER NOTICED THAT THE CLAMP ON THE BREATHER WAS RUBBING THE BRAKE LINE. THE CONSUMER STATED THERE WERE NO PREVIOUS PROBLEMS WITH THE VEHICLE. THE CONSUMER WAS IN THE PROCESS OF HAVING THE REPAIRS DONE. *AK

  10. Suspension, Aug 20, 2005

    INTERMITENT SHAKING OF VEHICLE WHILE DRIVING AT ANY SPEED AND ONLY STOPS SHAKING WHEN VEHICLE IS BROUGHT TO A COMPLETE STOP. NO WARNING THAT TRUCK WILL START SHAKING. BROUGHT TRUCK TO DEALER THREE TIMES AND DEALER COULD NOT REPLICATE SHAKING, SAYS NOTHING IS WRONG, REFUSES TO TAKE ANY ACTION. SERVICE BULLETIN ADVISES ADDITION OF REAR SUSPENSION DAMPER BUT COULD NOT BE INSTALLED DUE TO INTERFERENCE WITH DEALER INSTALLED TRAILER HITCH. DEALER IS REFUSING TO REPLACE EXISTING TRAILER HITCH WITH ANOTHER TRAILER HITCH THAT WOULD ALLOW INSTALLATION OF DAMPER.

  11. Steering, Power train, Tires, Wheels, Aug 19, 2005

    DT: THE VEHICLE HAS BEEN TO THE DEALER 3 TIMES. THEY DIDN'T KNOW WHAT WRONG WITH IT. THERE WAS BAD VIBRATION , FELT LIKE A TIE ROD END OR WHEEL WAS GOING TO COME OFF. THEY REPLACED ALL THE TIRES, PUT A NEW RIM ON IT, AND PUT IN A NEW DRIVE SHAFT . THIS STARTED AROUND JUNE 15, 2005. THE VEHICLE WAS TAKEN BACK TO THE DEALERS TODAY FOR THE FOURTH TIME. HAVEN'T CONTACTED THE MANUFACTURER BUT HAVE CHECKED THE INFORMATION FOR THE LEMON LAW. *AK

  12. Visibility, Aug 19, 2005

    DRIVER SIDE WINDOW FELL INTO THE DOOR AND WILL NOT ROLL UP.

  13. Power train, Aug 16, 2005

    VEHICLE WILL NOT HOLD ON HILL. WILL TRAVEL BACK DOWN HILL AS IF IN NEUTRAL WHEN TRANSMISSION IS IN DRIVE. *NM

  14. Power train, Aug 13, 2005

    DRIVE TRAIN VIBRATION THOUGHT THE CAB FLOOR AND STEERING WHEEL OF VEHICLE. AFTER NUMEROUS ATTEMPTS TO REPAIR AND 6 NEW TIRES, DRIVESHAFT AND NEW CLUTCH LOCKING PLATES. NEW RING AND PINION GEAR THE PROBLEM STILL IS THERE. THE VIBRATION PROGRESSIVELY GETS WORSE AFTER LONG TRIPS. ALSO THERE IS A CLUNK IN THE DRIVE LINE ON ACCELERATION AND A SEVERE TO MODERATE SHUDDER . FORD SAYS THAT THIS IS NORMAL FOR THE NEW BODY STYLE TRUCKS WHICH IS TOTALLY FALSE. FORD SEEMS TO SET THEIR STANDARD AND CUSTOMER SATISFACTION IS SET ASIDE. THE LIVE WITH IT ATTITUDE WILL NOT BE TOLERATED. I AM GOING THROUGH THE BBB ARBRITRATION PROCESS AND HOPEFULLY THE ARBRITRATOR WILL SEE THE HISTORY OF THIS PROBLEM. ANYONE WITH SIMILAR PROBLEMS SHOULD E-MAIL ME AT GLENNLINOKC@YAHOO.COM *JB

  15. Suspension, Aug 12, 2005

    DT: CONTACT STATES AT SPEEDS OF 65 MPH, THE STEERING WHEEL STARTS TO SHIMMY BACK AND FORTH. THE VEHICLE HAS BEEN TO THE SERVICE DEALER 3 TIMES. THEY REPLACED ONE TIRE AND A STEERING WHEEL DAMPENER. THIS DID NOT REMEDY THE PROBLEM. THE SERVICE DEALER SAID THEY WOULD SEND AN ENGINEER TO THE DEALERSHIP NEXT WEEK TO INSPECT THE VEHICLE. THE SERVICE DEALER EMPHASIZED THAT THE PROBLEM POSES NO SAFETY DANGER. *AK

  16. Seat belts, Aug 5, 2005

    DT: WAS DRIVING TO WORK WEARING SEAT BELT AND HEARD A CLICK OR POP FROM THE SEAT BELT NEAR THE SHOULDER OF WHERE THE BELT CAME OUT. CONSUMER THOUGHT IT SOUNDED MECHANICAL IN NATURE. PULLED AT SEAT BELT, THERE WAS NO LOCKING. AFTER TAKING OFF SEAT BELT, THE SEAT BELT DID NOT RETRACT. NO REPAIRS. CALLED 2 DEALERS, AND THEY WERE OF NO HELP, BUT SUGGESTED TO BRING THE VEHICLE TO SHOP AFTER THE WEEKEND FOR REPAIRS. HAD NOT CONTACTED FORD CUSTOMER SERVICE AT THIS TIME BUT CONSUMER PLANNED TO DO SO. *AK

  17. Tires, Aug 3, 2005

    VIBRATION PROBLEM STARTED AT 26K. HAD VEHICLE INTO DEALER 5 TIMES. ROAD FORCE BALANCE DIDN'T RESOLVE PROBLEM. TOLD I NEEDED NEW TIRES WHICH I BOUGHT AT 30K, BUT DIDN'T TOTALLY ELIMINATE VIBRATION. FORD CORP. NOR SEVERAL DEALERS ARE INTERESTED IN RESOLVING. NEXT STEP LEMON LAW ARBITRATION. *NM

  18. Service brakes, Hydraulic, Parking brake, Tires, Aug 3, 2005

    REAR BRAKES APPLIED WITHOUT PROMPTING TRUCK VIBRATED WILDLY CAUSING LOSS OF CONTROL. RESULT RIGHT REAR EMERGENCY BRAKE CABLE DETACHED FROM SEAT, REAR BRAKES BURNT DOWN TO 33 MM. BRAKE ROTORS OUT OF TRUE. TIRES WEARING IRREGULARLY. *NM

  19. Vehicle speed control, Aug 2, 2005

    FORD F150 ACCELERATES WHEN THE BRAKES ARE APPLIED.*MR THE CONSUMER EXPERIENCED THE PROBLEM ONE WEEK AFTER PURCHASING THE VEHICLE. THE VEHICLE HAS BEEN TO THE DEALER AT LEAST 3-4 TIMES, HOWEVER THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *JB

  20. Engine and engine cooling, Aug 1, 2005

    (3) I HAVE TO HAVE THE PULLEYS AND TSB CLUTCH FAN REPLACED IN MY 2004 FORD F-150. I AM UPSET BECAUSE I TOOK MY VEHICLE IN ON JUNE 13, 2005 WITH SAME PROBLEM AND WAS TOLD THERE WAS NOTHING WRONG. NOW 6 WEEKS LATER THEY KNOW WITHOUT EVEN LOOKING AT IT AND A BULLETIN HAS BEEN OUT SINCE MARCH 7, 2005. *JB

  21. Power train, Jul 31, 2005

    3.37 REAR AXLE ISSUES. SHUDDER AT LOW SPEED TURNS / BINDING OF LMTD SLP DISKS. ORDER AND INST SPACER. "CORRECTED" BARELY NOTICEABLE SHUDDER BUT AT ABOUT 800 MILES, "WHINE" REAPPEARED. WHINE BECAME LOUDER OVER TIME. DEALER INSPECTED THE INSIDE GEAR AND PINION NEEDED TO BE REPLACE. MANUFACTURER OUT OF STOCK. 1 MONTH ON ORDER, NEW GEAR AND PINION ARRIVED. DEALER INST. AT 800 TO 1000 MILES "WHINE" REAPPEARS. DEALER AGAIN INSPECTS AND ORDERS 2ND GEAR AND PINION. REP MADE WITHIN A WEEK OF DIAG IMMEDIATELY NOTICED A LOW SPEED "RUMMING" NOISE. RETURNED TO DEALER. FORD FIELD SERVICE TECH RELENTED TO REPLACING THE ENTIRE REAR AXLE WHICH IS NOW ON ORDER. THIS DIAGNOSTIC WAS THE 7TH IN SHOP VISIT FOR THE SAME PROBLEM. *JB

  22. Vehicle speed control, Jul 26, 2005

    DT: LAST YEAR OWNER'S VEHICLE BEGAN HAVING ACCELERATION PROBLEMS. THE FIRST TIME OWNER DROVE THE VEHICLE AT 35 MPH AND WHEN HE TOOK FOOT OFF OF ACCELERATOR AND PUT IN ON THE BRAKES VEHICLE SURGED FORWARD LIKE IT WANTED TO GO 70 MPH. THEN A WEEK LATER, HIS WIFE WAS BACKING OUT OF THE DRIVEWAY AND LEFT SKID MARKS BECAUSE THE VEHICLE ACCELERATED AND SHE TRIED TO STOP IT. THE OWNER TOOK VEHICLE TO DEALER LAST YEAR. THE FIRST TIME MECHANIC CALLED FORD, AND THEY COULD NOT ADVISE WHAT WAS CAUSING THE PROBLEM. ON APRIL 14, 2005 DEALER REPLACED THE THROTTLE BODY, BUT THIS DID NOT HELP. YESTERDAY THE SERVICE MANAGER SPOKE WITH AN ENGINEER FROM FORD, STATING THAT CONSUMERS ACCIDENTALLY PUSHED THE GAS PEDAL AND THE BRAKE PEDAL AT THE SAME TIME. IN THE LAST FOUR YEARS OWNER HAS PURCHASED FOUR NEW FORDS, AND NONE H HAD THIS PROBLEM. SOMETIMES THE PROBLEM HAPPENED ONCE A MONTH. SOMETIMES IT HAPPENED SEVERAL TIMES IN A WEEK. THERE WAS NO WARNING WHEN IT HAPPENED. OWNER WAS NOT AWARE OF ANY RESULTS FROM DIAGNOSTIC TESTS DONE BY DEALERSHIP. OWNER WAS DRIVING VEHICLE IN AN UNSAFE CONDITION. *AK

  23. Vehicle speed control, Jul 26, 2005

    DT: LAST YEAR OWNER BEGAN HAVING PROBLEMS. THE FIRST TIME WHILE DRIVING AT 35 MPH OWNER TOOK FOOT OFF ACCELERATOR AND PUT IT ON THE BRAKE, AND THE VEHICLE SURGED FORWARD LIKE IT WANTED TO GO 70 MPH. THEN , A WEEK AGO, OWNER'S WIFE WAS BACKING OUT OF THE DRIVEWAY AND SHE LEFT SKID MARKS BECAUSE THE VEHICLE ACCELERATED AND SHE TRIED TO STOP. OWNER TOOK VEHICLE TO DEALER LAST YEAR. THE FIRST TIME THE SALESMAN CALLED FORD, AND THEY COULDN'T ADVISE WHAT WAS CAUSING PROBLEM. ON APRIL 14, 2005 DEALERSHIP REPLACED THE THROTTLE BODY, BUT THIS DIDN'T HELP. THEN YESTERDAY THE SERVICE MANAGER CALLED FORD, AND TALKED TO ENGINEER, AND ENGINEER CLAIMED THAT PEOPLE WERE ACCIDENTALLY PUSHING BRAKE PEDAL AND ACCELERATOR PEDAL AT THE SAME TIME. IN THE LAST FOUR YEARS, OWNER PURCHASED FOUR NEW FORDS, AND NONE HAD THE ACCELERATOR PROBLEM. THIS PROBLEM HAPPENED SOMETIMES LESS THAN ONCE A MONTH, THEN, IT MIGHT HAPPEN SEVERAL TIMES IN ONE WEEK. THERE WAS NO WARNING WHEN THIS HAPPENED. OWNER WAS NOT AWARE OF RESULTS OF DIAGNOSTICS ON THE VEHICLE. OWNER WAS DRIVING THE VEHICLE IN AN UNSAFE CONDITION. OWNER DIDN'T HAVE DEALER'S ADDRESS INFORMATION.*AK

  24. Equipment, Jul 25, 2005, crash

    THE BRAKE PEDAL IN OUR 04 F150 WAS NOT DEPRESSED AND OUR 5 YEAR-OLD HIT THE SHIFT AND THE TRUCK WENT INTO REVERSE AT A HIGH SPEED. THE TRUCK IS SUPPOSED TO BE EQUIPPED WITH A BRAKE-SHIFT INTERLOCKING FEATURE THAT DID NOT WORK. THE TRUCK IS SEVERELY DAMAGED, THERE WAS PROPERTY DAMAGE, I CALLED FORD AND THEY ARE NOT ACCEPTING ANY RESPONSIBILITY FOR THIS AND SAID THAT OUR INSURANCE PAID 900. SO THEY WILL NOT FIX THE PROBLEM OR REPAIR THE DAMAGED VEHICLE.

  25. Engine and engine cooling, Jul 25, 2005

    DT: THE CONSUMER BOUGHT A USED 2004 FORD F150 AND HAS BEEN EXPERIENCING A PROBLEM WITH THE ENGINE DYING WHEN APPLYING BRAKE PRESSURE. THIS OCCURS IN HIGH TRAFFIC AREAS AND AT SLOWER SPEEDS IN STOP AND GO TRAFFIC. TOOK TO A DEALER AND THEY PERFORMED EEC DIAGNOSTIC QUICK TEST AND PINPOINT TEST DIAGNOSTIC IGNITION TESTS AS WELL. AS A RESULT OF THOSE TESTS THEY REPLACED A MASS AIRFLOW SENSOR ASSEMBLY AND REPROGRAMMED THE PCM. HAS BEEN TO DEALER ON 4 OCCASIONS FOR THIS PROBLEM AND DEALER CLAIMS THEY CAN NOT FIND ANYTHING WRONG WITH IT. CONTACTED FORD MANUFACTURER THEY HAD "JOYSTICK"OR TEST STICK INSTALLED IN VEHICLE FOR 5 DAYS IN WHICH CONSUMER WAS UNABLE TO DUPLICATE THE PROBLEM AT THAT TIME. THIS HAS HAPPENED 1 TIME SINCE. ALSO ON THE DASH THERE IS A 4X4 HIGH/LO LIGHT THAT ILLUMINATES ON THE DASH WHEN THIS OCCURS BUT THE VEHICLE DOES NOT HAVE 4 WHEEL DRIVE. DEALER SAID THEY WERE UNABLE TO RESET THE PCM TO CORRECT THIS PARTICULAR PROBLEM. THIS IS STILL A PROBLEM, NO RECENT REPAIRS. DEALER CAN NOT DUPLICATE THE PROBLEM AT THIS TIME. *JB