2004 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 2,036 owner complaints filed for this model year. This is the highest complaint count among 26 F-150 model years with reports.
Of the 2004 reports, 75 involved a crash and 40 involved a fire. 74 people were injured and 6 people died.
What owners report most often
Recalls and investigations
Fuel system, gasoline, storage, tank assembly, mountingJul 29, 2011
FORD IS RECALLING CERTAIN 1997 THROUGH 2003 MODEL YEAR FORD F-150, 2004 MODEL YEAR FORD F-150 HERITAGE, 1997 THROUGH 1999 MODEL YEAR F-250 LESS THAN 8,500 LBS. GROSS VEHICLE WEIGHT RATING (GVWR), AND 2002 AND 2003 LINCOLN BLACKWOOD VEHICLES MANUFACTURED FROM JUNE 20, 1995, THROUGH AUGUST 4, 2004, ORIGINALLY SOLD, OR CURRENTLY REGISTERED IN, CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, KENTUCKY, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. PROLONGED EXPOSURE TO ROAD DEICING CHEMICALS MAY CAUSE SEVERE CORROSION OF THE FUEL TANK STRAPS WHICH SECURE THE TANK TO THE VEHICLE.
AS A RESULT OF THE CORROSION, ONE OR BOTH STRAPS MAY FAIL ALLOWING THE FUEL LINES TO SEPARATE FROM THE TANK, OR IN SOME CASES, CAUSING THE TANK TO CONTACT THE GROUND. EITHER SCENARIO MAY RESULT IN A FUEL LEAK PRESENTING A FIRE HAZARD.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN DEALER TO HAVE THE FUEL TANK STRAPS REPLACED WITH STRAPS THAT HAVE INCREASED CORROSION PROTECTION. EARLY IN THIS CAMPAIGN, IF REPLACEMENT STRAPS ARE NOT AVAILABLE, DEALERS MAY INSTALL A CABLE SUPPORT UNDER THE STRAP AS AN INTERIM REPAIR OR A STEEL REINFORCEMENT OVER THE EXISTING STRAP AS A PERMANENT REPAIR. ANY REPAIRS WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 16, 2011. OWNERS MAY CONTACT FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332. FORD'S RECALL CAMPAIGN NUMBER IS 11S21
Campaign 11V385000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Vehicle speed controlAug 3, 2007
ON CERTAIN PICKUP TRUCKS, PASSENGER VEHICLES, SPORT UTILITY VEHICLES, AND MOTOR HOMES CHASSIS, THE SPEED CONTROL DEACTIVATION SWITCH MAY, UNDER CERTAIN CONDITIONS, LEAK INTERNALLY AND THEN OVERHEAT, SMOKE, OR BURN.
THIS COULD RESULT IN AN UNDERHOOD FIRE.
DEALERS WILL INSTALL A FUSED WIRING HARNESS. OWNERS OF THE PASSENGER CARS INCLUDED IN THIS CAMPAIGN WILL BE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED AS AN INTERIM REPAIR. AS SOON AS REPAIR PARTS ARE AVAILABLE (EXPECTED OCTOBER 2007), OWNERS WILL BE INSTRUCTED TO RETURN TO THE DEALERS FOR INSTALLATION OF A FUSED WIRING HARNESS. THE RECALL BEGAN ON AUGUST 13, 2007, AND MAILING COMPLETED BY SEPTEMBER 19, 2007. OWNERS MAY CONTACT FORD AT 1-888-222-2751.
Campaign 07V336000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsJun 12, 2006
CERTAIN EAGLE EYES HEADLAMPS, P/NOS. FR208-B101R, FR208-B101L, FR208-B001R, AND FR208-B001L, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE PASSENGER VEHICLES LISTED ABOVE. THESE HEADLAMPS FAIL TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABRY LEE WILL NOTIFY OWNERS AND OFFER FULL CREDIT FOR ANY NONCOMPLIANT HEADLAMP. THE RECALL IS EXPECTED TO BEGIN ON JUNE 14, 2006. OWNERS MAY CONTACT SABRY LEE ACCOUNT EXECUTIVE AT 1-866-467-2279.
Campaign 06E052000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Fuel system, gasoline, storage, tank assembly, mountingSep 13, 2004
ON CERTAIN TRUCKS EQUIPPED WITH 4.2L, 4.6L AND 5.4L GASOLINE ENGINES, THE FUEL TANK MAY HAVE A DEPRESSION AT THE SEAM BETWEEN THE TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, ILLUMINATION, OF THE "SERVICE ENGINE SOON" INDICATOR LIGHT, OR A FUEL LEAK.
FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.
DEALERS WILL REPLACE THE FUEL TANK. THE RECALL BEGAN SEPTEMBER 17, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V443000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 26, 2004
CERTAIN PICKUP TRUCKS MAY HAVE A FUEL TANK WITH LOCALIZED DEPRESSIONS IN THE FUEL TANK WALL AT THE SEAM BETWEEN TOP AND BOTTOM HALVES OF THE TANK. IF A DEPRESSION IS LARGE ENOUGH, FUEL MAY PERMEATE THE FUEL TANK WALL RESULTING IN A FUEL ODOR, OR THE "SERVICE ENGINE SOON" INDICATOR LIGHT IN THE INSTRUMENT CLUSTER MAY ILLUMINATE.
IF LEFT UNCORRECTED, A FUEL LEAK COULD EVENTUALLY DEVELOP.
DEALERS WILL REPLACE THE FUEL TANK ON THESE VEHICLES. OWNER NOTIFICATION BEGAN ON MAY 6, 2004. OWNERS SHOULD CONTACT FORD AT 1-800-248-0186.
Campaign 04V200000 on NHTSA.gov
Representative owner complaints
2,036 reports, newest first.
Other or unspecified, Jun 3, 2005
DT: PROBLEM OCCURED ON 5/27/05 WHILE VEHICLE WAS PARKED IN THE DRIVEWAY. AFTER OPENING AND SHUTTING THE DOOR, THE BACK GLASS SHATTERED. NO PREVIOUS PROBLEMS WITH VEHICLE. THE VEHICLE WAS TAKEN TO DEALERSHIP, WHO REPORTED THAT THE GLASS WAS NOT UNDER WARRANTY. LA WEST IS THE MANUFACTURER AND WERE SUPPOSED TO SEND A GLASS BUT HAS NOT DONE SO YET.
Trailer hitches, Equipment, Jun 2, 2005
WHILE TURNING INTO A PARKING LOT THE VEHICLE'S FORD HITCH BROKE ON BOTH SIDES. *NM THE TRAILER WAS TAKEN TO A WELDING SHOP WERE THEY SAID THERE WASN'T ANY PENETRATION ON THE WELD, WHICH WAS WELDED PART WAY AND TO TAKE THE OLD RECEIVER TO THE DEALERSHIP. THE CONSUMER THEN TOOK THE RECEIVER TO THE DEALERSHIP, WHERE THEY CLAIMED THE TRAILER WHICH WEIGHT IS 2500 LBS WAS TOO BIG, HAD CAUSED THE FAILURE. 2500 LBS, IS LESS THEN WHAT FORD GUARANTEE THERE TRUCKS WILL PULL. JEANNETTE GOMES OF HARTFORD INS. IS CURRENTLY IN POSSESSION OF THE RECEIVER THAT FAILED.*NM *SB
Engine and engine cooling, May 31, 2005
I OWN A 2004 FORD F150 SUPER CAB TRUCK.WHILE EXITING THE EXPRESSWAY IWAS COASTING DOWN THE RAMP AND WHEN I APPROACHED THE TRAFFIC LIGHT I APPLIED THE BRAKES AND THE VEHICLE STARTED ACCELLERATING WHEN I FIGURED OUT WHAT I PUT IT IN NEUTRAL AND SLID INTO THE INTERSECTION.THE VEHICLE OPERATED NORMAL AFTER I GOT IT STOPPED.THE FOLLOWING DAY I TOOK IT TO THE FORD DEALERSHIP.THEY SAID THERE WHERE NO FAULTS STORED IN THE COMPUTER AND IT TEST DROVE NORMAL COULD NOT DUPLICATE PROBLEM. IT HAS THE 5.4 V/8 ENGINE
Electrical system, May 31, 2005, fire
DT: THE CONTACT OWNS A 2004 FORD F150. WHILE THE CONTACT WAS INSIDE HIS PARENTS HOME THE ALARM WENT OFF. WHEN HE LOOKED OUTSIDE TRUCK WAS ENGULFED IN FLAMES. VEHICLE WAS TOTALED. *AK.
Engine and engine cooling, May 31, 2005
DT: WITHOUT WARNING, CARBON MONOXIDE SMELLED IN VEHICLE AND WATER LEEKING FROM EXHAUST SYSTEM. THE SMELL HAPPENED MOST OF THE TIME WHEN THE WINDOWS WERE CLOSED AND WHEN IT WAS RAINING . BUT IT SMELLEDALSO WHEN IT WAS DRY. DEALER STATED THEY COULDN'T HELP HELP BECAUSE THEY WERE NOT ABLE TO REDESIGN THE SYSTEM. MANUFACTURER STATED THEY COULDN'T HELP CALLER. *AK
Engine and engine cooling, May 25, 2005
DT: WITHOUT WARNING THE CAR DIES WHILE DRIVING. AT A STOP LIGHT IT DIED, AND CONSUMER COULD NOT GET IT STARTED. PUSHED IT TO THE SIDE OF THE ROAD, AND AFTER 15 MINUTES IT STARTED. THEY DIDN'T KNOW WHEN IT WAS GOING TO HAPPEN, AND IT HAPPENS INTERMITTENTLY. DEALER REPLACED THE STARTER, AND DID SOMETHING ON THE COMPUTER. MANUFACTURER DID NOT OFFER ANY HELP.*AK
Structure, May 13, 2005
POOR PAINT FROM FACTORY, RUNS IN CLEAR COAT. THEY ONLY WANTED TO REPAINT IT AND THE SHOP THEY WANTD TO USE WAS NOT EVEN A FORD SHOP. 2004 F-150. JOPLIN FORD LINCOLN MERCURY WAS THE DEALER.
Engine and engine cooling, May 12, 2005
I PURCHASED A NEW 2004 F-150 VIN [XXX] IN AUG 2004. THE SAFETY ISSUE I HAVE IS THAT WE BEGAN HAVING A PROBLEM WITH THE VEHICLE STALLING WHILE IT WAS BEING DRIVEN AND FOR SOME REASON WHEN THE VEHICLE WAS TURNING LEFT. IT WAS NOT A CONSTANT THING WHEN WE WERE DRIVING THE TRUCK. HOWEVER AFTER A FEW OCCASIONS OVER A COUPLE MONTHS WE TOOK IT TO THE DEALER.WE TOOK IN ON FEB.1 2005. THE VEHICLE HAD 2600 MILES ON IT AT THIS TIME.THE DEALER CONCURRED WITH THE PROBLEM AND THE DEALER CONTACTED FORD MOTOR COMPANY FOR ASSISTANCE ON HOW TO CORRECT THE PROBLEM.THE DEALER DID AS THEY WERE INSTRUCTED BY FORD AND DID CHECKS AND INSPECTIONS OF SEVERAL SYSTEMS. THEY THOUGHT THEY HAD IT RESOLVED.BUT A MONTH TO SIX WEEKS LATER IT BEGAN STALLING AGAIN.ONLY A COUPLE OF TIMES AT LOW SPEED.THEN SOME TIME PASTED IT DID IT AGAIN THEN A WEEK LATER IT SHUTTERED WHILE ENTERING TRAFFIC. THEN 3 DAYS LATER IT STALLED IN THE MIDDLE OF A THREE LANE EXPRESSWAY BLOCKING TRAFFIC FOR MORE THAN AN HOUR.IN THE PAST EVERYTIME IT STALLED IT WOULD RESTART. THIS TIME IT WOULD NOT CRANK OVER BUT IT HAD A HOT BATTERY.IT WAS TOWED TO THE DEALER THEY DIAGNOSED IT AS A BAD MIRCOPROCESSOR I BELIEVE. THIS WAS REPLACED ,IT DID NOT CURE THE PROBLEM.THE CURRENT MILEAGE ON THE VEHICLE IS 4700 MILES. MY SAFETY CONCERN IS THAT AS MANY TIMES AS THIS VEHICLE HAS STALLED I HAVE NOT BEEN HIT BY ANOTHER VEHICLE. BUT MY LUCK MAY RUN OUT. HAVE OTHERS HAD SIMILAR PROBLEMS,HAVE THERE BEEN RECALLS IN THIS PROBLEM OR SERVICE BULLETINS. I EMAILED FORD AND IT WAS CONFIRMED THAT THEY RECEIVED MY EMAIL BUT THEY DID NOT RESPOND FOR THE SECOND TIME.THE DEALER IS VERY UNDERSTANDING BUY IF FORD HAS DATA THAT WILL HELP THEY NEED TO CONVEY IT TO THE DEALER.I NEED A RESOLUTION AND AN ASSURANCE THAT THE PROBLEM IS SOLVED.ITS NO DIFFERENT FROM DRIVING A VEHICLE THAT THE STEERING MAY BREAK AT ANY TIME.WHEN IT STALLS I LOSES POWER BRAKES AND POWER STEERING PLUS THE DANGER OF APPROACHING TRAFFIC. *JS INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Vehicle speed control, May 6, 2005
CONSUMER'S VEHICLE EXPERIENCED THREE INSTANCES OF SPONTANEOUS ACCELERATION. ONE TIME IT HAPPENED WHILE CONSUMER WAS BACKING THE VEHICLE OUT OF THE GARAGE. CONSUMER TURNED THE KEY OFF.*AK VEHICLE HAD A 4TH ACCELERATION EPISODE WHILE THE VEHICLE WAS PARKED. THE CONSUMER SAW THE ACCELERATION ON THE TACHOMETER. *BF *NM
Service brakes, Hydraulic, May 3, 2005
CONTACT STATES: REAR END SHOOK WHILE GOING ABOUT 25-30 MPH. WHEN DRIVING ACROSS SMALL POT HOLES THE VEHICLE MADE NOISE. BRAKES SQUEALED AT ABOUT 18,000 MILES. WHEN APPLYING PRESSURE TO THE BRAKES THERE WAS A LOT OF POWDER FROM THE BRAKES ON THE FRONT OF THE VEHICLE. DEALER CHECKED BRAKE PADS AND THEY WERE MORE THAN HALF WORN OUT AT ABOUT 18, 000 MILES. ALSO , THERE WAS VIBRATION IN THE STEERING WHILE APPLYING PRESSURE TO THE BRAKES. WHILE DRIVING VEHICLE PULLED TO THE RIGHT. *AK
Power train, May 3, 2005
REAR END DIFFERENTIALS MAKE A LOUD NOISE WHEN DRIVING AT 50+ MPH.
Power train, Apr 28, 2005
MY 2004 FORD F150 VIBRATES. THE DEALER HAS MAD E FOUR ATTEMPTS AT REPAIRS WITH NO SUCCESS. CURRENTLY, THE VEHICLE WILL SUDDENLY START TO VIBRATE SEVERELY AT FREEWAY SPEEDS, AND THE ONLY WAY TO STOP THE VIBRATIONS IS TO SLOW DOWN TO 20 TO 25 MPH. SLOWING DOWN THIS MUCH ON THE FREEWAY IS UNSAFE IT COULD CAUSE AN ACCIDENT. WHEN THIS SEVERE VIBRATION STARTS, IT'S AS IF SOMETHING IS ABOUT TO FAIL IN THE DRIVELINE. AS IT IS NOW, I HAVE NO CONFIDENCE IN THIS VEHICLE, AND AM RELUCTANT TO DRIVE IT. VEHICLE WAS PURCHASED NEW ON 7-10-04, AND NOW HAS 6770 MILES.*AK
Service brakes, Hydraulic, Apr 25, 2005
THE BRAKES HAVE BEEN A PROBLEM SINCE I PURCHASED THE VEHICLE. THE WHEEL SHIMMY'S WHEN I APPLY THE BRAKES AND IT GETS PROGRESSIVELY WORSE. I HAVE TO TAKE IT INTO THE SHOP AGAIN TO HAVE IT LOOKED AT - THE FIRST TIME THEY GROUND THE ROTORS - NOW I WILL WANT THEM TO REPLACE THE PADS AND BRAKE ROTORS. IT IS VERY SCARY TO DRIVE AROUND A CORNER WHEN YOU MUST APPLY THE BRAKES.*AK
Tires, Apr 23, 2005
THE FRONT STEERING ON MY 2004 FORD F-150 TRUCK WILL START TO WOBBLE AFTER SLOWING DOWN FROM HIGHWAY TRAVEL. IT ACTS LIKE THE WHEELS ARE OUT OF BALANCE. HOWEVER, I JUST HAD THE TIRES ROTATED AND BALANCED BECAUSE OF THIS, BUT IT DID NOT HELP. THE VEHICLE HAS 23,000 MILES. ANOTHER PERSON I KNOW IS EXPERIENCING THE SAME PROBLEMS WITH HIS 2004 FORD F-150 WITH 17,000 MILES. *JB
Suspension, Apr 21, 2005
THE ENTIRE TRUCK WILL VIBRATE AT ANY SPEED WITH CAUSE UNKNOWN. THE AREA DEALERSHIP EXAMINED THE TRUCK BUT WAS UNABLE TO DETERMINE A CAUSE. WHILE AT THE DEALERSHIP THE OWNER WAS MADE AWARE OF TWO SIMILAR F150 PICKUPS WITH THE SAME INTERMITTENT VIBRATION. PLEASE PROVIDE DETAILS. *NM
Suspension, Power train, Visibility, Structure, Apr 20, 2005
2004 FORD F150 PROBLEMS WITH UPPER BALL JOINT ASSEMBLY AS WELL AS TIRE WEAR.*MR THE UPPER JOINT WAS THE CAUSE OF THE TIRE WEAR ON ONE TIRE. THE CONSUMER STATED SINCE HE PURCHASED THE VEHICLE IT EXHIBITED A RATTLE NOISE, THE SIDE VIEW MIRROR HAD TO BE REPLACED BECAUSE IT WAS VIBRATING SO BADLY, THE HOOD HAD TO BE REINFORCED SO IT WOULD NOT FLUTTER AT HIGHWAY SPEEDS. THE VEHICLE NEEDED A NEW TRANSMISSION. *JB
Power train, Apr 20, 2005
CONTINUING PROBLEM WITH THE TRUCK, THERE IS A VIBRATION FROM THE DRIVELINE. IT HAS BEEN IN AND OUT OF SERVICE SINCE 11/25/04 UNTIL PRESENT FOR THE SAME ISSUES. FORD ORGINALLY DID NOT KNOW THE PROBLEM, AND WENT DOWN THE TSB LIST REPLACING DIFFERENT PARTS SUCH AS TRANSMISSION MOUNTS AND DIFFERENTIAL BEARINGS UNTIL THE LAST SERVICE ON 1/27/05 FINALLY FIXED THE PROBLEM BY REPLACING THE RING AND PINION IN THE REAR DIFFERENTIAL. HOWEVER, ON 4/15/05 I NOTICED A VIBRATION AND GRINDING NOISE FROM THE REAR END WHEN TURNING FROM A STOPPED POSITION. VEHICLE WIKK BE BACK IN SERVICE ON 4/25/05.*AK
Power train, Apr 19, 2005
PERSISTANT DRIVELINE VIBRATION, MUCH MORE PREVALENT WHEN TOWING. UNDER HEAVY LOAD THE VIBRATION IS SO SUBSTANTIAL THAT VEHICLE CANNOT BE USED. *AK
Structure, Apr 15, 2005
MY TRUCK HAS A PROBLEM WITH THE BED JUMPING UP AND DOWN AS IT GOES DOWN THE ROAD. THIS IS VERY DANGEROUS WHEN YOU GOING AROUND A CORNER. I HAVE BROUGHT THIS PROBLEM UP TO THE DEALER SEVERAL TIMES, AND THEY TOLD ME THAT THE WAS THE WAY THE VEHICLE WAS SUPPOSE TO PERFORM. NO, IT WAS NOT RIGHT FOR A VEHICLE TO PERFORM THIS WAY. *AK
Vehicle speed control, Apr 14, 2005
I RENTED A FORD F-150 TRUCK ON APRIL 14, 2005. WHILE AT A STOP SIGN AND MY FOOT ON THE BRAKE THE ENGINE SUDDENLY REVVED OUT OF CONTROL. THE RPMS WENT FROM IDLE SPEED TO 3000 RPMS. ALL WHILE MY FOOT WAS ON THE BRAKE. THE TRUCK STARTED TO LURCH FORWARD UNTIL I PRESSED ON THE BRAKE AS HARD AS I COULD. I QUICKLY PUT THE TRUCK BACK INTO PARK, THEN PUT IT BACK INTO DRIVE AND THE PROBLEM STOPPED. *AK
Power train, Apr 13, 2005
CLUNKING SOUND IN THE TRANSMISSION AREA, WHEN TURNING CORNERS AND/OR SLOWING DOWN AND THE TRUCK IS SHIFTING INTO A LOWER GEAR. AS SOON AS I GIVE IT GAS I WILL GET THE CLUNKING SOUND AGAIN ( IT IS A VERY HARD SOUND). THE DEALERSHIP AND FORD SAYS THIS IS TYPICAL, AND ALL OF THE TRUCKS DO THIS. FORD REMEDY-LUBE THE YOKE. THIS DOES NOT WORK OR SOLVE THE PROBLEM. *AK
Power train, Apr 11, 2005
BOUGHT MY 2004 F 150 2WD FROM DEALER IN OK. 5800MI HAVE A VIBRATION @ 38-42MPH AND 58-62MPH. HAVE TAKEN TO THE DEALER 4 TIMES IN WHICH THEY HAVE REPLACED THE DRIVESHAFT, RECLOCKED THE DRIVESHAFT ON SECOND VISIT, REBALANCES AND ROTATED THE TIRES BUT STILL HAVE THE PEROBLEM IN WHICH THEY MENTIONED WILL BE ACCEPTABLE. IT ISN'T NORMAL.*AK
Electrical system, Apr 6, 2005
THE VEHICLE WILL EMIT AN ELECTRICAL SMELL, THAT EVENTUALLY RESULTS IN THE OCCUPANTS HAVING TO EXIT THE VEHICLE SO THAT THEY WON'T GET ASPHYXIATE BY THE SMELL. THE OWNER TOOK THE VEHICLE TO A DEALERSHIP, WHO STATED THAT THERE WAS NO RECALL, AND PROVIDED NO FURTHER ASSISTANCE. *AK *SC *JB
Power train, Air bags, Apr 5, 2005
I WAS DRIVING MY NEW FORD F150 ,3 WEEKS OLD, UP THE HIGHWAY 70 MPH WITH CRUISE CONTROL ON. SUDDENLY THE AIR BAG DEPOLYED, BURING MY RIGHT EAR LOBB. I THEN PULLED OVER TO THE SIDE OF THE HIGHWAY ,WITH OUT ANY INCEDENT, WHEN I GOT OUT I NOTICED THAT THE DRIVESHAFT FELL OUT OF THE TRANSMISSION. THE TRANSMISSION WAS SHATTERED LIKE AN EGG SHELL. THE MECHANICS AT THE DEALERSHIP POINTED OUT THAT ONE C-CLIP WAS EITHER NEVER PUT IN THE FRONT U-JOINT. THEY DID NOT KNOW WHY THE AIT BAG SHOULD HAVE GONE OFF.THEY THEN TRIED TO TELL MY MY INSURENCE SHOULD FIX IT. THERE IS NO BODY DAMAGE NOT EVEN A PIECE OF DIRT MISSING. THEN THEY SAID THEY WOULD FIX IT. WWHEN I WENT UP TO SIGN WORK RELEASE THE SAID THEY WANT TO SEND THE TRUCK BACK TO THE FACTORY. BUT THEYNEVER DID THIS. I THEN TOLD THEM I DO NOT WANT IT BACK THEY CAN JUST KEEP IT. UNDER THE LEMON LAW. IT WAS ALRREADY IN THE SHOP FOR OVER 30 DAYS. THEY HAD THERE LEGAL DEPT. CALL ME AND TELL THAT IT IS NOT A LEMON AND I MUST KEEP THIS TRUCK. I DID NOT ARGUE. BUT THEN OUT OF THE BLUE THEY AGIAN SAYING I COULD COME UP THERE AND PICK OUT 1 OF 2 2005 F150 THAT WERE MORE EXPENSIVE AND DID NOT HAVE OPTIONS MINE HAD. I WOULD HAVE TO PAY THE CASH DIFFERENCE UP FRONT TO PICK 1 UP. I DID NOT HAVE THAT KIND OF CASH SO I STUCK TO MY WORD THAT I DONT WANT A NOTHER FORD TRUCK.AFTER THIS TIME NO ONE ELSE WOULD DISCUSS THE MATTER WITH ME THEY JUST HANG UP. NOW THEY SENT A LETTER TO SAY THEY SELLING MY TRUCK TO PAY FOR LEGAL FEES AND REPIARS. PLEASE HELP ME TO DECICED WHAT ACTION I SHOULDI TAKE . PS I DID NOT GO TO THE HOSPITAL SO LAYER DO NOT WANT TO HELP. *AK
Service brakes, Hydraulic, Apr 4, 2005
BRAKE PEDAL WENT TO THE FLOOR WHILE ON THE ROAD, CAUSING THE BRAKES TO MALFUNCTION. OWNER WILL TAKE VEHICLE TO DEALER FOR CHECK UP.*AK