2005 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 1,121 owner complaints filed for this model year. This is the 4th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 1,121

Of the 2005 reports, 50 involved a crash and 29 involved a fire. 57 people were injured and 2 people died.

Primary concernVisibility261 reports · 23% of complaints
Owner complaints1,121Filed with NHTSA
Recall relationship14 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility261
  2. Engine117
  3. Engine and engine cooling114
  4. Power train113
  5. Service brakes112
  6. Air bags101
  7. Hydraulic90
  8. Structure77

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Service brakes, hydraulic, power assist, vacuum, hoses, lines/piping, and fittingsMay 7, 2008

    FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.

    ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.

    DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 08V208000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  10. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  11. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  12. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  13. Interior lightingFeb 6, 2006

    CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.

    THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.

    DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 06V033000 on NHTSA.gov

  14. Tires, tread/beltNov 21, 2005

    CERTAIN CONTINENTAL CONTITRAC TR OWL, CONTITRAC TR BSW, GENERAL GRABBER TR BSW, AND CONTITRAC BSW TIRES MANUFACTURED BETWEEN MAY 29 AND JUNE 11, 2005, AND SOLD AS ORIGINAL EQUIPMENT ON CERTAIN FORD TRUCKS AND SOLD AS REPLACEMENT TIRES. THESE TIRES CAN WEAR PREMATURELY WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 119, NEW PNEUMATIC TIRES FOR VEHICLES OTHER THAN PASSENGER CARS.

    AFFECTED TIRES MAY NOT MEET THE ENDURANCE TEST REQUIREMENTS OF THE STANDARD. CONTINUED USE OF THE AFFECTED TIRES CAN RESULT IN TIRE FAILURE WHICH COULD LEAD TO VEHICLE DAMAGE OR MOTOR VEHICLE CRASH.

    CONTINENTAL WILL NOTIFY OWNERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 7, 2005. OWNERS MAY CONTACT CONTINENTAL AT 704-588-5895.

    Campaign 05T022000 on NHTSA.gov

Representative owner complaints: engine and engine cooling

114 reports, newest first. Show all

  1. Engine and engine cooling, May 12, 2009

    REGARDING: 2005 FORD F 150 TRUCK PURCHASED NEW FROM DEALER, HAS BEEN HAVING PROBLEMS WITH STALLING. IT HAS STALLED IN REVERSE AND WHILE DRIVING ON FREEWAY. IT IS VERY DANGEROUS. I ALMOST GOT INTO AN ACCIDENT TODAY ON THE FREEWAY, WHICH IS WHY I AM TAKING THE TIME TO LOOK INTO THIS MATTER. I ALSO KNOW A FEW PEOPLE WITH THE SAME PROBLEM AND HAVE ALSO SEEN MANY POSTINGS ONLINE FOR THIS ISSUE. MANY PEOPLE HAVE BEEN INJURED IN ACCIDENTS AND MANY TRUCKS HAVE CAUGHT ON FIRE. ALL HAVE STARTED WITH THESE SAME PROBLEMS. FORD RECOGNIZED THIS PROBLEM UNTIL THE MADE YEAR OF 2004. I DO BELIEVE IT ALSO A PROBLEM WITH 2005, AND MAYBE WITH OTHER YEARS. THIS REALLY NEEDS TO BE CHECKED INTO. I HAVE HAD MY TRUCK LOOKED AT BY A MECHANIC, AND HE IS NOT SURE OF THE PROBLEM. I SEE A LOT OF PROBLEMS WITH FORD AND FUEL INJECTORS AND CRUISE CONTROL WITH MY YEAR OF TRUCK, BUT NO RECALLS. THIS IS A SERIOUS MATTER AND I WOULD APPRECIATE THAT IT BE HANDLED RESPONSIBLY. *TR

  2. Engine and engine cooling, Apr 22, 2009

    I HAVE A 2005 FORD F-150 (4.6L V8) AND I RECENTLY HAD A SPARK PLUG BLOW OUT OF THE ENGINE, FOR THE SECOND TIME. THE FIRST TIME IT COST ME $556.50 TO REPAIR IT. THIS TIME IT HAPPENED IN A DIFFERENT CYLINDER. THIS TIME I HAD MY 2YEAR OLD DAUGHTER WITH ME AND WAS STRANDED ALONG INTERSTATE 70 FOR OVER AN HOUR. I DIDN'T REPORT IT THE FIRST TIME, BECAUSE I THOUGHT IT WAS AN ISOLATED INCIDENT. NOW AFTER SOME RESEARCH, I HAVE FOUND THAT THIS HAPPENING AROUND THE NATION. I AM NOT SURE WHY THERE HASN'T BEEN A RECALL. NOT ONLY CAN THIS BE A FIRE HAZARD, BUT IN MY CASE, MY DAUGHTER AND I WERE STRANDED ALONG SIDE A VERY BUSY HIGHWAY. *TR

  3. Engine and engine cooling, Apr 21, 2009

    MY TRUCK IS A 2005 FORD F-150 WITH 45,000 MILES NO PRIOR PROBLEMS SERVICED AS PER THE FORD RECOMMENDATIONS AS WELL AS REGULAR OIL CHANGES. WHILE ON VACATION GETTING OFF THE FREEWAY OFF RAMP IN RENO NEVADA AND COMING TO A STOP AT A RED LIGHT MY CAR STARTED TO SHAKE AND SPUTTER AS IF IT WAS GOING TO TURN OFF AND THE CHECK ENGINE LIGHT WAS ON. AFTER THE LIGHT TURNED GREEN I PROCEEDED THROUGH THE GREEN LIGHT AND PARKED THE TRUCK IN A SAFE SPOT OFF THE STREET. I TURNED OFF THE ENGINE AND LIFTED THE HOOD AND THERE WAS A SMALL ODDER OF GAS FUMES. SEEING THAT I NEEDED TO GET TO A SAFE AREA I SLOWLY DROVE THE TRUCK TO A HOTEL. THE NEXT DAY ON MONDAY AT A SLOW SPEED NO MORE THAN 25 MILES PER HR. I DROVE THE TRUCK TO THE FORD DEALERSHIP WHERE I SPOKE WITH A FORD SERVICE ADVISOR. THE FORD SERVICE ADVISOR TOLD ME THAT THERE WAS A (FUEL INJECTOR NOTICE) FOR THIS YEAR MAKE AND MODEL FORD TRUCK. HE ALSO SAID THAT THERE COULD BE A POSSIBILITY THAT OTHER ENGINE PROBLEMS COULD INCUR AS A RESULT OF THE BAD FUEL INJECTOR. HE SAID THAT THERE COULD BE A POSSIBILITY THAT MY MOTOR COULD (HYDROLOCK) AND CAUSE OTHER PROBLEMS IN THE ENGINE AND THAT THERE WAS ALSO A POSSIBILITY THAT MY CATALYTIC CONVERTER COULD BE DAMAGED. AFTER RECEIVING THIS INFO I LEFT THE DEALERSHIP THEY SHUTTLED ME BACK TO MY HOTEL. LATER THAT DAY THEY DIAGNOSED THE PROBLEM. THIS IS THE EXPLANATION OF WHAT THE DEALERSHIP SAID WAS WRONG WITH MY TRUCK: (1)BAD FUEL INJECTOR. (2)BENT ROD. (3)BENT VALVE SPRING (4)SCORED VALVE HEAD (5)POSSIBLE BAD CATALYTIC CONVERTER ESTIMATED DAMAGE $4,300 AND IF CATALYTIC CONVERTER WAS DAMAGED $5,100. *TR

  4. Engine and engine cooling, Apr 2, 2009, fire

    TL*THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING APPROXIMATELY 45 MPH, THE CONTACT NOTICED THAT THE TEMPERATURE WARNING INDICATOR WAS ILLUMINATED ON THE INSTRUMENT PANEL, WHICH MEANT THAT THE VEHICLE WAS OVERHEATING. HE ALSO NOTICED SMOKE AND WATER EMANATING FROM THE VEHICLE. IF THE VEHICLE WOULD HAVE STALLED WHILE DRIVING, HE COULD HAVE BEEN SERIOUSLY INJURED IN A CRASH. THE VEHICLE WAS TOWED TO A LOCAL DEALER AND THEY REPLACED THE WATER PUMP AT THE COST OF $300. IMMEDIATELY AFTER THE REPAIR, HE NOTICED THAT THE VEHICLE IDLED ROUGHLY. HE TOOK THE VEHICLE BACK TO THE DEALER AND THEY STATED THAT THE ENGINE NEEDED TO BE REPLACED AT THE COST OF $5,000. THE VEHICLE HAS NOT BEEN REPAIRED. THE FAILURE AND CURRENT MILEAGES WERE 82,000.

  5. Engine and engine cooling, Power train, Mar 21, 2009

    WHILE DRIVING, THE VACUUM SOLENOID FOR THE 4 WHEEL DRIVE TRIES TO ENGAGE THE 4 WHEEL DRIVE - EVEN AT HIGHWAY SPEEDS- RESULTING IN A HORRIBLE SOUND. THE SOUND WAS "LIKE I HAD RUN OVER A SHOPPING CART OR HIT SOMETHING IN THE ROAD AND WAS DRAGGING IT UNDER THE TRUCK". THIS HAPPENED 5 TIMES IN TWO DAYS IN LESS THAN 30 MILES OF TOTAL DRIVING. THE NOISE IS SO LOUD AND ALARMING THAT IT MADE ME IMMEDIATELY APPLY THE BRAKES AND PULL TO THE SIDE OF THE ROAD BECAUSE I THOUGHT I HAD HIT SOMETHING/SOMEONE. AT FIRST I WONDERED IF MY MUFFLER OR DRIVE SHAFT OR SOME OTHER PART HAD FALLEN OFF OF THE TRUCK. THIS "FALSE ENGAGEMENT" OF THE 4 WHEEL DRIVE HAPPENS WITHOUT ANY WARNING IN ALL KIDS OF DRIVING CONDITIONS (SLOW, FAST, BREAKING OR ACCELERATING). A NEW, REDESIGNED (NOW HAS A COVER ON IT TO KEEP MOISTURE OUT- WHICH WAS CAUSING THE FAILURE) VACUUM SOLENOID WAS INSTALLED ON TRUCK - A $27.00 PART. DEALERSHIP KEPT OLD PART. TECH. AT DEALER TOLD ME THAT THIS PART WILL GO BAD AT SOME POINT AND NEED REPLACING ON ALL THE TRUCKS WITH THE PART. HE SAID "NOT IF BUT WHEN". FORD KNEW ABOUT THE PROBLEM - HENCE THE REDESIGNED PART. FORD HAS NOT NOTIFIED OWNERS OF THIS PART AND IT'S IMPENDING FAILURE. *TR

  6. Engine and engine cooling, Jan 21, 2009

    ENGINE SHUT DOWN WHILE DRIVING 30 MPH THIS HAPPENED TWICE DEALER SCANNED FOR CODE AND FOUND CODE P2104 IDLE AIR CONTROL VALVE STUCK CLOSED REPLACED BODY AND MOTOR ASSEMBLY 6036 WP94 NO CHARGE UNDER WARRANTY RECALL REPLACE SWITCH 6306 WP94 AND VACUUM TEBE 6L3Z*9W431*A. *TR

  7. Engine and engine cooling, Power train, Dec 10, 2008

    5.4L, SUPERCREW-- ENGINE WAS REPLACED BY FORD AT 38,000 MILES (AFTER COMPLAINT TO FORD CUST SVC) DUE TO INJECTOR FAILURE AND CYLINDER HYDRA-LOCK. NOW AT 46,000 MILES, COMPLETE TRANSMISSION FAILURE. ONLY USED FOR DAILY DRIVER, NO TOWING, NEVER OFF-ROAD. TRANSMISSION FAILED ON INITIAL START ON 60 DEGREE MORNING, NO PRE-FAILURE INDICATORS. PAID $2800 FOR TRANSMISSION REBUILD. I HAVE NOTICED A FAIRLY LARGE NUMBER OF PROBLEMS REPORTED ON SUB-STANDARD FACTORY TRANSMISSION AND ENGINE PARTS ON FORD TRUCKS. *TR

  8. Engine and engine cooling, Electrical system, Dec 4, 2008

    TL*THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING 55 MPH, THE VEHICLE STALLED WHEN THE BRAKE PEDAL WAS DEPRESSED. WHEN THE FAILURE OCCURRED, THE CHECK ENGINE INDICATOR ILLUMINATED ON THE INSTRUMENT PANEL. THE DEALER REPAIRED THE FAILURE AND THEY STATED THAT THE SENSORS FAILED; HOWEVER, THE FAILURE STILL PERSISTS. THE VEHICLE WAS TAKEN TO THE DEALER APPROXIMATELY TWO TIMES. THE FORD MANUFACTURER ISSUED A RECALL FOR THE POWER BOOSTER LINE. THE VEHICLE HAS NOT BEEN TAKEN IN TO HAVE THE RECALL REPAIRED. THE FAILURE MILEAGE WAS 18,000 AND CURRENT MILEAGE WAS 35,820.

  9. Engine and engine cooling, Nov 25, 2008, crash

    SLOWING TO A STOP AT LIGHT. WAS GONG ABOUT 25. ALMOST AT COMPLETE STOP, WHEN ENGINE WENT TO ALMOST FULL THROTTLE. I PUSHED BRAKE HARDER BUT STILL DROVE INTO THE PARKED CAR IN FRONT OF ME. NO DAMAGE DONE, JUST A VERY HARD BUMP. TURNED KEY OFF, PUT IN PARK. CAR IN FRONT OF ME DROVE AHEAD AND PARKED TO SIDE OF ROAD. I STARTED THE ENGINE AND IT IMMEDIATELY WENT TO VERY HIGH THROTTLE. TURNED KEY OFF, WAITED 20 SECONDS, TRIED AGAIN. AND IT WAS OK. I PULLED AHEAD AND OFF TO SIDE TO TALK TO OTHER PERSON INVOLVED. AFTER 15 MINS I CALMED DOWN AND WENT HOME. *TR

  10. Engine and engine cooling, Nov 18, 2008

    TL*THE CONTACT OWNS A 2005 FORD F-150. ON TWO SEPARATE OCCASIONS, THE VEHICLE MISFIRES AND LOSES POWER, BUT DOES NOT HAVE TO BE RESTARTED. THE DEALER STATED THAT THE SPARK PLUGS MAY NEED TO BE CHANGED; HOWEVER, THEY MAY BREAK OFF IN THE PROCESS. THE CURRENT MILEAGE WAS 52,838 AND FAILURE MILEAGE WAS 52,700.

  11. Suspension, Engine and engine cooling, Nov 10, 2008

    I BOUGHT A TRUCK AT SELINSGROVE FORD ABOUT A MONTH AGO. THE NIGHT I GOT IT HOME I NOTICED IT SOUNDED LIKE A DIESEL.. THAT WAS FINE THEN WHEN YOU GET UP TO ABOUT 55MPH ITS HAS A BAD SHIMMY AND I HAD IT BACK A COUPLE OF DIFFERENT TIME AND THEY SAY THEY DON'T KNOW WHAT TO DO ABOUT IT NOW. IT HAD TO BE WRECKED OR SOMETHING BECAUSE THERE WAS A CREASE ON THE BUMPER AND THE DRIVERS SIDE DOOR NEEDED ADJUSTED. *TR

  12. Engine and engine cooling, Nov 9, 2008

    I HAVE A 2005 FORD WITH THE 5.4 LT. ENGINE. AT THE 63,000 MILE MARK I DECIDED TO REPLACE THE SPARK PLUGS DUE TO SLIGHT IDLE PROBLEM. AFTER SPENDING $102.00 ON A NEW SET OF SPARK PLUGS I RAN INTO THE PROBLEM OF THE SPARK PLUG'S LOWER HALF BREAKING INSIDE THE CYLINDER HEAD, IT TOOK ME TWO DAYS TO COMPLETE THE REPLACEMENT DUE TO A FAULTY DESIGN OF THE SPARK PLUGS. THE SPARK PLUG STEEL SHELL IS MADE OF TWO PARTS A TOP HALF THAT HAS THE THREADS MADE ONTO IT AND THE LOWER HALF THAT HAS THE HOOD WERE THE GAP IS MADE BETWEEN THE ELECTRODE AND ITSELF ALLOWING FOR A SPARK TO HAPPEN. THE PROBLEM BEING IN THAT THESE TWO PARTS ARE ONLY CRIMPED TOGETHER, THE CRIMPING IS NOT STRONG ENOUGH AND THE LOWER HALF DUE TO THE CARBON BUILD UP MAINTAINS ITSELF JAMMED IN THE CYLINDER HEAD WHILE THE TOP PART SLIPS AT THE CRIMPING AREA TURNS AND IS THREADED OUT CAUSING THE SEPARATION, I WAS GOING TO WELD THE TWO PARTS TOGETHER SO THAT THE NEXT TIME I HAD TO CHANGE THE SPARK PLUGS THE LOWER HALF WOULD TURN WITH THE TOP HALF OF ALLOWING IT TO BREAK ITSELF FREE FROM THE CARBON BUILD UP AND NOT BREAK IN THE CYLINDER HEAD BUT DECIDED NOT TO GO WITH IT TOO MUCH TROUBLE I'LL GET RID OF THE TRUCK BEFORE THE SPARK PLUG NEED REPLACING. WELL WHAT I HOPE TO GET OUT OF THIS IS THAT FORD REVAMPS IT'S SPARK PLUG DESIGN BY EITHER WELDING THESE TWO PARTS TOGETHER OR MAKING THE SPARK PLUG SHELL A 1 PIECE SO THAT I DON'T HAVE THIS PROBLEM AGAIN IF I DO DECIDE TO BUY ANOTHER FORD PRODUCT AFTER THE HELL I HAD TO GO THOUGH CHANGING THESE SPARK PLUGS. *TR

  13. Engine and engine cooling, Oct 28, 2008

    2004-2007 F-150 TRUCK SAY TO CHANGE THE SPARK PLUGS OUT AT 100K. THE DEALERS SAY $300 TO CHANGE BUT IF THEY SNAP OF IT COULD COST MORE? THEY ALMOST ALWAYS SNAP!!! FORD HAS A SPARK PLUG THAT SNAPS IN HALF WHEN TRYING TO CHANGE OUT DO TO CARBON BUILD UP. BAD DESIGN AND THEN IS ABOUT $88 HR FOR A TECH TO FIX. ALMOST ALL DEALERSHIPS BREAK THEM AND COST THE OWNER $1000 TO $1800 FOR A SPARK PLUG CHANGE DO TO POOR DESIGN? EVERYONE IS BREAKING AND FORD IS MAKING A TON OF MONEY ON A PROBLEM THAT SHOULD BE RECALLED!!!!! IF YOU RESEARCH THIS ON THE WEB NEED I SAY NO MORE....I BOUGHT A $32,000 TRUCK THAT I CANT CHANGE THE SPARK PLUGS.. SOMETHING REALLY NEEDS TO HAPPEN. THANK YOU KEN BELK *TR

  14. Engine and engine cooling, Oct 27, 2008

    TL*THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING VARIOUS SPEEDS, THE VEHICLE BEGAN TO JERK, BACKFIRE, AND RUN BADLY. IN ADDITION, THE CHECK ENGINE LIGHT ILLUMINATED ON THE INSTRUMENT PANEL. THE VEHICLE HAD TO BE TOWED TWICE. THE FUEL INJECTORS WERE CLEANED TWICE AND THE DEALER STATED THAT THE CATALYTIC CONVERTER NEEDED TO BE REPLACED. THE VIN WAS UNKNOWN. THE CURRENT MILEAGE WAS 100,000 AND FAILURE MILEAGE WAS 90,000.

  15. Engine and engine cooling, Fuel system, Gasoline, Aug 22, 2008

    2005 FORD F-150 5.4 LITER ENGINE; ALL SERVICE WORK WAS PERFORMED AT THE RECOMMENDED SERVICE INTERVALS ON THIS VEHICLE. AT 102,000 MILES, I TOOK THE VEHICLE TO THE DEALERSHIP TO HAVE SPARK PLUGS REPLACED. (FORD RECOMMENDED 100,000 MILE TUNE-UP) THE FIRST THREE SPARK PLUGS ATTEMPTED TO BE REMOVED BY THREE DIFFERENT TECHNICIANS BROKE OFF EVEN WHEN FOLLOWING THE FORD TSB PROCEEDURE. THIS TUNE UP WILL COST ME ALMOST $2,000 DUE TO THE DEFECTIVE SPARK PLUG DESIGN. FORD WILL NOT HELP WITH THE REPAIR. *TR

  16. Engine and engine cooling, Fuel system, Gasoline, Electrical system, Seat belts, Aug 3, 2008

    MY TRUCK HAS 56K ON IT BOUGHT IT USED WITH 35K ON IT WHEN IT STARTS RUNS WITH HIGH IDLE AND THE TOP END TICKS REALLY BAD THE TICKING DOES NOT GO AWAY AT ALL SPEEDS AT A STOP LIGHT IT SOUNDS LIKE A DIESEL TIC TIC TIC SOUNDS LIKE A LIFTER IS STUCK. I PUT "LUCAS" IN IT TO TRY TO MAKE IT GO AWAY THEN I CHANGED THE OIL RAN ABOUT TWO WEEKS WITH NO DIFFERENCE AND CHANGED IT AGAIN AND NO CHANGE CALLED FORD DEALER THEY COULDN'T HELP THEY SAID I WOULD HAVE TAKE IT IN AND GET CHARGED $165. THEN I CHANGED THE SPARK PLUGS MAYBE A FOULED PLUG THAT WASN'T IT THERE GOES 120 BUCKS A COUPLE OF WEEKS AGO MY WIFE WAS DRIVING ON THE FREEWAY AND THE DRIVERS SIDE WINDOW FALLS THE WINDOW REGULATOR BROKE $140 REPLACED THAT ALREADY. THE PASSENGER SEAT BELT LOCKS UP SOMETIMES NOW TO THE FRONT THE STEERING WHEEL SHAKES REALLY BAD WHEN YOU APPLY THE BRAKES TURNED THE ROTORS AT NAPA $20 NEW BRAKE PADS $90 AT KRAGENS BALANCED TIRES FREE I WORK AT A TIRE SHOP SHAKING WENT AWAY FOR ABOUT THREE DAYS 350 MILES LATER THE SHAKING IS BACK WITH A VENGEANCE CHECKED THE BALANCING ON THE TIRES THEY WERE GOOD ROTORS ARE OUT OF SHAPE AGAIN STILL ON THERE NOW AND THE SHAKING IS GETTING WORSE I CANT AFFORD THEM RIGHT NOW SO THEY WILL STAY THERE HOOKED UP THE SNAP ON EHTOS COMPUTER TO IT AND REGISTERS THAT TWO SENSORS HAVE AN OPEN CIRCUIT BUT NO EXPLANATION FOR TOP END NOISE INJECTORS MIGHT BE BAD. *TR

  17. Engine and engine cooling, Jul 21, 2008

    ADVISED THAT THE 2005 F-150 5.4 TRITON ENGINE HAS A HISTORY OF SPARK PLUGS SEIZING IN THE ENGINE AND RECOMMENDED THAT THE PLUGS BE REPLACED. FORD SAYS THE PLUGS WILL LAST FOR 100,000 MILES. TSB 08-7-6 ISSUED BY FORD TO ADDRESS PROBLEM. HAD PLUGS REPLACED AT 43,123 MILES AND HAD THREE FROZEN OR SEIZED COSTING OVER $300.00 IN LABOR. FORD KNOWS OF PROBLEM AND HAS NOT ISSUED A RECALL TO CORRECT DESIGN FLAW. READ MANY OTHER SIMILAR STORIES ON INTERNET WHERE CITIZENS ARE PAYING THOUSANDS OF DOLLARS TO GET THE PLUGS OUT AND VEHICLE BACK IN OPERATION. *TR

  18. Engine and engine cooling, Jun 2, 2008, fire

    AT 2:.00 AM THE MORNING OF APRIL 24, 2008 WE WERE AWAKENED BY OUR SERIOUSLY AGITATED DOG, TO FIND OUR 2005 FORD F150 ENGULFED BY FLAMES AND TO SOON SEE OUR OTHER TWO VEHICLES AND OUR HOME DESTROYED BY FIRE. A TOTAL OF FOUR INVESTIGATORS HAVE CONCLUDED THAT THE CAUSE OF THE FIRE IS THE FORD F150. THE TRUCK IS PRESENTLY UNDER LOCK AND KEY AND THE INVESTIGATION CONTINUES TO FIND THE EXACT COMPONENT. *TR

  19. Engine and engine cooling, May 15, 2008

    SINCE JAN. 08 THERE HAVE BEEN 3 DEALERS LOOK AT & SUPPOSEDLY FIXED 5.4 LITER FORD ENGINE. FORD DOES NOT WANT TO HELP WITH ANY EXPENSE & I HAVE 3 OTHER VEHICLES THAT HAVE HAD SAME RECURRING PROBLEM. ALL THE ABOVE STARTED WITH RECALL AND HAS GONE DOWNHILL. *TR

  20. Engine and engine cooling, May 5, 2008, fire

    TL*THE CONTACT OWNS A 2005 FORD F150. WHILE DRIVING, THE VEHICLE LOST SOME POWER AND THE ENGINE LIGHT ILLUMINATED WHICH READ ENGINE FAILED SOFT MODE. THE CONSUMER TOOK THE VEHICLE TO THE DEALER, BUT THE COULD NOT DUPLICATE THE PROBLEM. THE DEALER TOLD THE CONSUMER THE VEHICLE WAS SAFE TO DRIVE, HOWEVER ONCE THE CONSUMER APPROACHED A LIGHT, THE VEHICLE STALLED, THE FAIL SAFE LIGHT CAME ON AND THE BRAKES LOCKED UP. SMOKE EMITTED FROM UNDER THE HOOD AND THEN THERE WAS A FIRE. THE VEHICLE WAS DESTROYED.

  21. Engine and engine cooling, Apr 16, 2008

    TL*THE CONTACT OWNS A 2005 FORD F-150. WHEN SLOWING DOWN FOR A TURN OR APPROACHING A STOP, THE ACCELERATOR PEDAL DOES NOT RETRACT. ON APRIL 16, 2008, THE VEHICLE COMPLETELY SHUT OFF. ON JANUARY 7, 2008, THE DEALER REPLACED THE THROTTLE POSITION SENSOR, BUT THE FAILURE RECURRED TWO ADDITIONAL TIMES. THE CONTACT HAS AN APPOINTMENT WITH THE DEALER ON APRIL 21, 2008 TO TAKE ANOTHER LOOK AT THE VEHICLE AND ATTEMPT TO IDENTIFY THE FAILURE. THE SPEED WAS UNKNOWN. THE FAILURE MILEAGE WAS 35,000 AND CURRENT MILEAGE WAS 38,300. THE CONSUMER STATED THE PROBLEM OCCURRED 5 TIMES PRIOR TO JANUARY 7TH 2008 AND 2 TIMES BETWEEN JANUARY 7TH AND APRIL 16TH. UPDATED 05/05/08 *TR

  22. Engine and engine cooling, Feb 11, 2008

    MY 2005 FORD F-150 W/ 4.6 TRITON ENGINE LOST COMPRESSION AROUND THE #3 SPARK PLUG FROM THE PASSENGER'S SIDE. THE ENGINE RAN, BUT WITH LOSS OF POWER AND A POPPING NOISE. THE TRUCK HAS LESS THAN 55,000 MILES. LEAVING ME STRANDED AND REQUIRING TOWING. *TR

  23. Engine and engine cooling, Feb 4, 2008

    KNOWN ISSUE OF SPARK PLUGS BREAKING OFF IN THE CYLINDERS. FORD IS WELL AWARE OF THIS ISSUE, BUT REFUSES TO ISSUE A RECALL FOR IT. DUE TO THE BREAKAGE, IT HAS BEEN KNOWN TO COST WELL OVER $2,000 IN REPAIR COSTS; JUST FOR A SPARK PLUG CHANGE! *TR

  24. Engine and engine cooling, Fuel system, Gasoline, Dec 20, 2007

    THE TRUCK STARTED CUTTING OUT AND ACTING LIKE IT WAS NOT GETTING ANY FUEL. WE CONTINUED TO DRIVE THE TRUCK HOME AND TURNED THE TRUCK OFF. THE NEXT DAY WENT OUT TO START TRUCK DID NOT WANT TO START HAD IT TOWED TO FORD DEALER. THEY SAID DUE TO FUEL INJECTION MALFUNCTION THE MOTOR HAD TO BE REPLACED. *TR

  25. Engine and engine cooling, Oct 28, 2007

    NEEDED TUNEUP, 75,549 MILES, TOOK F-150 TRUCK TO LOCAL AUTO SERVICE FACILITY FOR A TUNEUP. 2 PLUGS BROKE OFF IN HEAD DUE TO PLUG FAILURE PLUG MOTORCRAFT # PZT1F. THUS THE HEAD HAD TO BE REMOVED TO TAKE OUT THE BROKEN PLUG. THIS WAS VERY EXPENSIVE. WE HAVE ONE OF THE SPARK PLUGS USED IN THIS VEHICLE. *TR