2005 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 1,121 owner complaints filed for this model year. This is the 4th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 1,121

Of the 2005 reports, 50 involved a crash and 29 involved a fire. 57 people were injured and 2 people died.

Primary concernVisibility261 reports · 23% of complaints
Owner complaints1,121Filed with NHTSA
Recall relationship14 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility261
  2. Engine117
  3. Engine and engine cooling114
  4. Power train113
  5. Service brakes112
  6. Air bags101
  7. Hydraulic90
  8. Structure77

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Service brakes, hydraulic, power assist, vacuum, hoses, lines/piping, and fittingsMay 7, 2008

    FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.

    ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.

    DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 08V208000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  10. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  11. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  12. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  13. Interior lightingFeb 6, 2006

    CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.

    THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.

    DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 06V033000 on NHTSA.gov

  14. Tires, tread/beltNov 21, 2005

    CERTAIN CONTINENTAL CONTITRAC TR OWL, CONTITRAC TR BSW, GENERAL GRABBER TR BSW, AND CONTITRAC BSW TIRES MANUFACTURED BETWEEN MAY 29 AND JUNE 11, 2005, AND SOLD AS ORIGINAL EQUIPMENT ON CERTAIN FORD TRUCKS AND SOLD AS REPLACEMENT TIRES. THESE TIRES CAN WEAR PREMATURELY WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 119, NEW PNEUMATIC TIRES FOR VEHICLES OTHER THAN PASSENGER CARS.

    AFFECTED TIRES MAY NOT MEET THE ENDURANCE TEST REQUIREMENTS OF THE STANDARD. CONTINUED USE OF THE AFFECTED TIRES CAN RESULT IN TIRE FAILURE WHICH COULD LEAD TO VEHICLE DAMAGE OR MOTOR VEHICLE CRASH.

    CONTINENTAL WILL NOTIFY OWNERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 7, 2005. OWNERS MAY CONTACT CONTINENTAL AT 704-588-5895.

    Campaign 05T022000 on NHTSA.gov

Representative owner complaints

1,121 reports, newest first.

  1. Engine, Aug 5, 2014

    AT 58,000 MILES ENGINE MALFUNCTION DUE TO A BROKEN VALVE SPRING. AT 101,879 MILE STARTED TO MAKE A LOUD RATTLING AT STARTUP AND SUBSIDED UNTIL THE ENGINE WAS WARMED UP. THIS CONTINUED UNTIL I REACHED 273,000 MILES AND THE ENGINE JUST STOPPED DUE TO OIL STARVATION AND CAM PHASER FAILURES. OIL WAS CHANGED AS REQUIRED THROUGH OUT OWNERSHIP. *TR

  2. Engine, Aug 4, 2014

    WHILE AT IDLE MY ENGINE STARTED TO TICK,SO I TOOK IT TO THE MECHANIC AND HE TOLD ME I HAD A BAD LASH ADJUSTER,AND IT WAS VERY COMMON FOR THIS TO HAPPEN WITH THE 5,4L 3VALVE ENGINE,SO I WENT ONLINE TO SEE IF I COULD FIND ANY INFO ABOUT MY ISSUE AND IT SEAMS THAT THOUSAND OF PEOPLE ARE HAVING THE SAME ISSUE,AND HOW FORD WILL NOT RECALL THE MOTORS FOR REPAIR OF A MAJOR DEFECT TO THAT TYPE OF ENGINE,THE MECHANIC TOLD ME TO DRIVE IT UNTIL IT DIES,BECAUSE THE COST WILL BE THE SAME TO REPAIR OR REPLACE THE ENGINE,POWERTRAIN.COM SELLS THE UPGRADED ENGINE WHICH CORRECTS THE THREE MAJOR ISSUES WITH THIS ENGINE,WHICH ARE,LASH ADJUSTERS,CAM PHASERS,AND THE SPARK PLUG TREADS STRIPPING OUT OF THE HEADS,WHY HAS FORD BEEN ABLE TO HIDE THIS FOR SO LONG. *TR

  3. Engine and engine cooling, Aug 2, 2014

    WHEN TAKING MY VEHICLE OUT FOR TEST DRIVE AFTER PUTTING NEW BRAKES ON. WHILE DRIVING AN SPARK PLUG BLEW OUT. WHILE CHECKING ONLINE I FOUND THAT THIS IS A MAJOR PROBLEM. I WAS VERY UPSET TO FIND OUT FROM THE DEALER THAT IT'S GONNA COST $585.70 TO FIX ONE SPARK PLUG AND REPLACE COIL. I ASKED ABOUT REPLACING ALL THE PLUG AND THEY QUOTED $900 TO DO ALL OF THEM. AS A RETIREE OF FORD I THINK THIS IS CRAZY. THEY TELL YOU IN THE MANUAL THAT THE PLUGS ARE GOOD FOR 100,000 MILES. THE MECHANIC SAID THERE IS NO GUARANTEE THAT THIS WON'T HAPPEN AGAIN EVEN IF WE REPLACED ALL THE PLUGS. I'M THINKING OF TRADING MY TRUCK OFF AND AM CONSIDERING ANOTHER BRAND. *TR

  4. Structure, Jul 23, 2014

    TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING 25 MPH, THE REAR PASSENGER SIDE SHOCK ABSORBER DETACHED FROM THE FRAME OF THE VEHICLE. THE DEALER STATED THAT THE ENTIRE FRAME WAS CORRODED AND NEEDED TO BE REPLACED. THE CONTACT WAS INFORMED THAT THE VEHICLE WAS UNSAFE TO DRIVE. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOTIFIED. THE FAILURE MILEAGE WAS 13,000.

  5. Steering, Jul 21, 2014

    I HAD PROBLEMS STEERING MY CAR FOR THE LAST 3 WEEKS. I MADE AN APPOINTMENT AND THEY REPLACED THE SHAFT 8L3Z-3B676-B. THE SERVICE TECH SAID THE CROWN VICTORIA HAD THE SAME PROBLEM AND PART. HTTP://WWW.EDMUNDS.COM/CAR-NEWS/FORD-RECALLS-355000-VEHICLES-IN-US-FOR-POSSIBLE-STEERING-LOSS.HTML PLEASE DO SOMETHING, SO OTHER F150 OWNERS WILL BE WARNED, BEFORE THEY CRASH. THE REPAIR WAS OVER $400, BUT THAT MIGHT BE CHEAPER THAN CRASHING THE CAR. THANKS *TR

  6. Visibility, Jul 15, 2014

    THE WINDOW REGULATOR LINKAGE CONTINUALLY BREAK. FIRST INCIDENT WAS THE DRIVER'S SIDE DOOR, AND ON 7/14/14, THE RIGHT REAR DOOR. BY THE NUMBER OF COMPLAINTS ON THE WEB, IT IS OBVIOUS THESE REGULATORS HAVE A MANUFACTURE DEFECT THAT CAUSES PREMATURE FAILURE. THE ONLY WINDOW FALL INTO THE DOOR WHEN THE DEVICE IS OPERATED. *TR

  7. Air bags, Engine, Jun 28, 2014, crash

    I WAS TRAVELING SOUTH COMING TO A INTERSECTION WHEN A VEHICLE TRAVELING NORTH AND DECIDED TO TURN AND HIT ME! HE WAS TRAVEL 50 MPH. THE DRIVER RECEIVED 2 TICKETS AT CRASH SITE ALSO 1 TICKET 3 MINUTE BEFORE CRASH. I ALMOST DROVE 1/3 INTO HIS CAR. NO AIR BAG WENT OFF IN MY VEHICLE. MY HIPS HAVE BEEN HURTING EVER SINCE CRASH. ALLSTATE FORCED ME TO SETTLE THEM. I BELIEVE IF AIRBAG WENT OFF MY HIPS WOULD BE FINE! X-RAYS SHOW THEM 1" OUT OF ALIMENT AND I NEED TO CONTINUALLY SEE A CHIROPRACTOR *TR

  8. Suspension, Structure, Jun 26, 2014

    THE VEHICLE IS A 2005 FORD F 150. SHOCK FELL OFF DOING 30 MILES MPH. TOOK TO MY BODY SHOP TO REPAIR. SAID I NEEDED TO GO TO DEALER. I BOUGHT IT BRAND NEW. DEALER WAS NO HELP HE SAID HE HAD NEVER SEEN A FRAME AS BAD AS MINE. WHEN I ASKED WHAT AND TO DO, HE TOLD ME TO DECIDE FOR MYSELF WHAT TO DO. THE FRAME AND SUSPENSION WERE SO BAD HE SAID THE VEHICLE WAS UNSAFE TO DRIVE. CONFIRMED BY ANOTHER FORD DEALERSHIP. I NOW HAVE A VEHICLE WHICH IS FORD'S SIGNATURE TRUCK WHICH MAY SIMPLY GO TO THE JUNK YARD. ALL SAID IT CAN NOT BE FIXED. I WOULD NEED A NEW FRAME FOR CA. 18000. NOT WORTH REPAIRING. CALLED FORD AND THEY SIMPLY SAID THERE WAS NOTHING THEY COULD DO. IT IS EVIDENT THE FRAME WAS DEFECTIVE WHEN ASSEMBLED. *TR

  9. Suspension, Jun 26, 2014

    TL* THE CONTACT OWNS A 2005 FORD F150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THE REAR DRIVER SIDE SHOCK ABSORBER MALFUNCTIONED. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE DEFECT WAS CAUSED BY A RUSTED SUB FRAME. THE MANUFACTURER WAS NOTIFIED OF THE DEFECT BUT NO SOLUTION WAS OFFERED. THE FAILURE MILEAGE WAS 13,000.

  10. Electrical system, Engine, Jun 18, 2014

    2005 FORD F-150. CONSUMER WRITES IN REGARDS TO ENGINE FAIL SAFE MODE MALFUNCTIONS CAUSES VEHICLE TO LOSE ALL POWER, BRAKES AND STEERING. CONSUMER HAS DIFFERENT VEHICLE COMPLAINT IN ARTEMIS. *SMD THE DEALER INVESTIGATED THE COMPLAINT, BUT WAS UNABLE TO IDENTIFY THE CAUSE. *JB

  11. Electrical system, Jun 13, 2014

    I STARTED THE TRUCK AND THE ALL THE INITIAL BEFORE ENGINE STARTS LIGHTS CAME ON, TACHOMETER WENT TO ZERO AND THERE WAS A WARNING BUZZER. I RAPPED THE TOP OF THE DASH AFTER TRYING THREE RESTARTS WHERE NOTHING CHANGED. THE TRUCK NORMALIZED AND I DROVE IT. I DO NOT OFTEN DRIVE THE TRUCK, SO ABOUT THREE WEEKS LATER I WAS HEADED TO PENNSYLVANIA AND WAS ABOUT TO ENTER THE HRBT TUNNEL WHEN THE INSTRUMENT CLUSTER WENT TO KEY ON STATUS (NO TACHOMETER OR SPEEDOMETER FUNCTION, MULTITUDE OF WARNING LIGHTS AND WARNING BUZZER). SO AT 55MPH I HIT THE TOP OF THE DASH AND THE INSTRUMENT CLUSTER BRIEFLY CAME BACK ON THEN SHUT OFF AGAIN. I REPEATED THE BLOW ON THE TOP OF THE DASH AND THE PROBLEM WENT AWAY FOR ABOUT FIVE HOURS AND THEN CAME BACK AGAIN. IT'S QUITE DISCONCERTING TO HAVE THE SPEEDOMETER SHUT DOWN WHILE DRIVING AND THE REST OF THE INSTRUMENT CLUSTER NOT FUNCTION. THIS CONTINUES TO HAPPEN AND FORD'S FIX IS FOR ME TO HAVE TO SPEND APPROXIMATELY $900.00 TO COMPLETELY REPLACE THE CLUSTER. *JS

  12. Engine, Jun 5, 2014

    5.4L TRUCK ALWAYS MAINTAINED AND SERVICED AT FORD DEALERSHIPS. IT WAS RUNNING PERFECT UNTIL IT IMMEDIATELY BEGAN IDLING ROUGH AT A STOP. NO CHECK ENGINE LIGHT, WE JUST KNOW OUR TRUCK. TOOK IT IN FOR A TUNE-UP (REPLACED SPARK PLUGS, ETC.) AND OIL CHANGE. PERFECT BILL OF HEALTH - COULDN'T REPLICATE PROBLEM. ENGINE CHECKED OUT DIAGNOSTICALLY- PERFECT. THEY SUGGESTED IT COULD BE AN INTERMITTENT STICKING FUEL INJECTOR, SO WE WERE GOING TO GET AN ADDITIVE TO ADD TO THE FUEL TANK. DIDN'T MAKE IT THAT FAR. DROVE IT HOME - 35 MILES - GOT HOME AND ENGINE STALLED IN DRIVEWAY. TURNED BACK ON, ENGINE DIED AGAIN. LONG STORY SHORT - TOWED IT BACK TO FORD - THEY WERE ABLE TO REPLICATE THE PROBLEM - OIL PRESSURE DROPS SUDDENLY (INTERMITTENTLY)- POINTING TO CAM PHASER, TIMING AREA OF ENGINE - END RESULT - NEED NEW ENGINE - THIS ONE IS SHOT AT ONLY 68K MILES - ESTIMATED COST $7,400 PLUS TAX. EXTENDED WARRANTY EXPIRED. DID SOME INTERNET RESEARCH, APPEARS TO BE A COMMON PROBLEM. THESE 5.4L ENGINES ARE BREAKING DOWN LEFT AND RIGHT IN THESE TRUCKS. DON'T KNOW WHAT CHANGED. HAD A 1999 EXPEDITION WITH A 5.4L - GREAT VEHICLE. CONTACTED FORD CUSTOMER CARE - WAS TOLD TO KEEP ALL RECEIPTS IN THE EVENT OF A RECALL. AN ENGINE SHOULD NOT BLOW AT 68K MILES, ESPECIALLY A BUILT FORD TOUGH ENGINE. WE'VE OWNED FORDS SINCE HIGH SCHOOL AND THEY USED TO BE RELIABLE, LONG DRIVING VEHICLES. *TR

  13. Power train, Engine, Jun 4, 2014

    I BOUGHT A 2005 FORD F 150 USED NOT KNOWING ABOUT THE ENGINE AND REAR END PROBLEMS UNTIL I HEARD THE RATTLE COMING FROM UNDER THE HOOD SO I GO ASK DEALER ABOUT THIS PROBLEM HE SAID THIS TYPE ENGINE WAS FROM FORD WAS NOT GOOD LUCKY FOR ME THEY WERE REPAIRING ONE IT HAD BLOWN A SPARK PLUG OUT AND THEY WERE REPLACE PARTS FOR THE CAM HE SAID GET RID OF THE TRUCK OR RUN IT TILL IT BLOWS UP IT HAS NO POWER IT STALLS IN THE MOST BAD PLACES I AM AFRAID I AM GOING TO HAVE A WRECK AND HURT SOME ONE FORD NEEDS TO RECALL THESE ENGINE AND FIX THE REAR END PROBLEM ALSO I DON'T HAVE 5 TO 8 GRAND TO FIX IT. *TR

  14. Service brakes, Jun 2, 2014

    ON 6/01/2014 I WAS DRIVING MY TRUCK WHEN I STARTED TO APPROACH AN INTERSECTION TO STOP AND WHEN I PRESSED THE BRAKE PEDAL TO STOP AND THE TRUCK THE BRAKES WOULD NOT ACTIVATE. THE BRAKE PEDAL WENT ALL AWAY TO THE FLOOR, THEN I REALIZED THAT EITHER I WOULD HAVE TO CRASH THE TRUCK INTO THE WALL OF THE BRIDGE AND POSSIBLY GO OVER OR CRASH THE TRUCK IN TO OTHER VEHICLES. HOWEVER THIS WAS A PANICKY SITUATION IN THE LAST SECOND BEFORE CRASHING THE TRUCK I APPLIED THE EMERGENCY BRAKES. AFTER TOWING THE TRUCK TO THE GARAGE I TOOK FEW PHOTOS OF THE FRONT BRAKE LINE HOSES AND HOW CLOSE THEY ARE TO THE TIRE RIMS. ONE OF THOSE BREAK LINES WERE DAMAGE BY RUBBING AGAINST THE TIRE RIM. OTHER BREAK LINES PHOTO IS SHOWING HOW CLOSE THE BREAK LINES ARE TO THE TIRE RIM. I AM VERY DISAPPOINTED THAT FORD WOULD INSTALL OR DESIGN THE HOLDING BRACKETS THAT COULD POSSIBLY MOVE CLOSE TO THE TIRE RIM FOR THE BRAKE HOSES THAT CLOSE TO THE TIRE RIM. ALSO I STOP OVER TO A FORD DEALER IN READING PA WHY THEY WOULD NOT ADDRESS THIS PROBLEM WHEN I HAVE THE TRUCK INSPECTED IN OCTOBER OF 2013. THE SUPERVISOR AT THE DESK HAVE NO ANSWER TO MY QUESTION. THEN I CHECK SIMILAR TRUCKS THE YEAR WAS 2008 AND THE BRAKE LINE WAS LESS THAN .250" FROM THE TIRE RIM. WHEN I CHECKED THE 2014 E150 IT LOOKS THAT THE BRAKE LINES LOCATION WERE REDESIGN. SO OBVIOUSLY SOMEBODY NEW ABOUT THIS PROBLEM HOWEVER I WAS NEVER NOTIFY ABOUT THIS PROBLEM, THE BRACKET THAT HOLD THE BRAKE LINES WERE NEVER ADJUSTED AWAY FROM BEING THAT CLOSE TO A TIRE RIM AT THE INSPECTION. I AM DISAPPOINTED THAT A GOVERNMENT AGENCY WOULD ALLOW THE BREAK HOSES TO BE INSTALLED ABOUT .250" FROM THE TIRE RIMS OR MOVING PARTS. I WOULD LIKE TO BE REIMBURSED FOR A TOWING AND THE REPAIR OF THE TRUCK. *TR

  15. Engine, May 21, 2014, fire

    I HAD JUST CHANGED THE OIL AND CHECKED THE FLUIDS AND HAD TO RUN SOME ERRANDS UP TOWN ABOUT A MILE AND A HALF UP THE ROAD THE ENGINE STARTED MAKING A KNOCKING NOISE, I WAS CLOSE ENOUGH TO THE GARAGE I USE SO I PULLED IN THERE TO SEE WHAT WAS GOING ON THE OIL PAN WAS ON FIRE OIL AND WHAT LOOKED LIKE ANTI FREEZE WAS COMING OUT OF A HOLE FROM WHAT USE TO BE THE OIL PAN OR WHAT WAS LEFT OF THE PAN, THE FELLOW THAT RAN THE STATION TOLD ME IT HAD HYDRO LOCKED AND BENT A ROD AND PUSHED IT THRU THE OIL PAN, HE WENT ON TO SAY HE HAD SEEN SEVERAL OF THE 4.2 DO THIS AND IT LOOKED LIKE FORD WOULD HAVE DONE SOMETHING WHEN THEY WERE AWARE OF THE PROBLEMS WITH THE 4.2,I TALKED TO FORD ABOUT IT AND GOT THE RUN AROUND FROM THEM, JUST COULDN'T BELIEVE IT I HAD NEVER PULLED OR HAULED ANY HEAVY OBJECTS OR MISTREATED IT IN ANY WAY, DON'T UNDERSTAND WHEN THE POWERS THAT BE WERE AWARE OF THE PROBLEM WITH THIS ENGINE THE CONSUMER WAS LEFT HOLDING THE BAG TO A TUNE OF THOUSANDS OF DOLLARS IN REPAIRS, NOW GOT TO DO WITH OUT TO TRY AND SAVE THE MONEY TO GET IT FIXED, MOSTLY USED THE TRUCK TO GET MY WIFE BACK AND FORTH TO THE DR. SHE HAS M/S AND A HEART CONDITION, THE POOR ALWAYS CATCH IT IF THERE WAS ANYTHING TO FORD THEY WOULD MAKE IT GOOD AND THE SAME GOES FOR THE NHTSA THEY KNOW THE PROBLEM IS THERE JUST LOOK AT THE FORD FORMS, BUT GOD ALWAYS MAKES A WAY JUST HAVE TO WAIT AND SEE WHAT HIS PLAN ARE, ALOT OF FOLKS LIKE US HAVE NO FAMILY SO WE TAKE CARE OF OR TRUCKS, IT SURE WASN'T ABUSE THAT CAUSE THE PROBLEM. *TR

  16. Engine and engine cooling, Fuel system, Gasoline, Apr 26, 2014

    FORD FUEL PUMP DRIVER CORRODES BADLY CAUSING NO START AND/OR TOTAL FAILURE OF ENGINE POWER. REDUCTION OF POWER OR ENGINE STALLING CAN AND WILL HAPPEN AT HIGHWAY SPEEDS. WHEN ENGINE STALLS DRIVER CAN LOSE POWER STEERING POWER BRAKES AND CONTROL VEHICLE. THIS IS KNOWN BY FORD. FORD ALONG WITH A AFTERMAKET COMPANY HAS REDESIGNED THE PART. THE UPDATED PART HAS STANDOFFS ALONG WITH A PROTECTIVE COATING PREVENTING CORROSION. THE CORROSION OF THE PART HAPPENS FASTER IN THE SALT BELT STATES. I REPLACED MINE AND THE PART HAD A HOLE IN IT LETTING WATER AND PARTS OF METAL INSIDE UNIT. I STILL HAVE PART IF NEEDED. DO AN INTERNET SEARCH AND YOU WILL FIND ALLOT OF EXAMPLES OF THIS ISSUE. THIS ISSUE AFFECTS MILLIONS OF VEHICLES. *TR

  17. Structure, Apr 24, 2014

    BAD PERFORATION CORROSION AROUND WHEEL ARCHES. PAINT BLISTERING. *TR

  18. Engine, Apr 23, 2014

    THE 5.4L ENGINE INSTALLED IN THE FORD F150 HAS NOTHING BUT A BAD REPUTATION FOR COSTING CONSUMERS THOUSANDS AND NEVER BEING ABLE TO FULLY FIX THE ISSUE WITHOUT REPLACING THE ENTIRE ENGINE. THE VEHICLE CUTS OUT OF POWER, SHAKES VIGOROUSLY, MISFIRES AND IS DANGEROUS ON HIGHWAYS, HILLS, OR ANY ROADWAY FOR THAT MATTER. OUR PERSONAL EXPERIENCE ALMOST GOT US REAR ENDED BY A SEMI TRUCK WITH OUR CHILDREN IN THE VEHICLE BECAUSE WE COULD NOT GET IT TO MOVE WITHOUT LOSING POWER AND SHAKING AND JERKING! THERE HAVE BEEN SEVERAL THOUSAND COMPLAINTS FILED ON THIS ENGINE I'M SURE, JUDGING BY THE FORUMS, WEBSITES, CAR COMPLAINT SITES ETC. MEANWHILE, WE TOOK OUR TRUCK INTO A FORD DEALERSHIP AND WERE TOLD THAT THEY GET HUNDREDS OF PEOPLE WHO BRING THESE VEHICLES IN AND SPEND THOUSANDS TO REPLACE THE CAM PHASERS JUST TO HAVE THE SAME ISSUE THE NEXT MONTH! BY THE TIME YOU ARE ABLE TO FIX THE PROBLEM YOU'VE PUT OUT MORE MONEY THAN THE VEHICLE IS WORTH AT THAT POINT! GET THESE ENGINES RECALLED AND GET THEM OFF THE ROADS. THEY'RE UNSAFE FOR DRIVERS, FAMILIES AND OTHERS ON THE ROADWAYS! *TR

  19. Power train, Apr 22, 2014

    VEHICLE WENT INTO 'FAILSAFE MODE' AND STOPPED RUNNING WITH NO WARNING. MANUAL SAID THIS WOULD ALLOW THE VEHICLE TO PROCEED SAFELY HOME. DID NOT GET FAR BEFORE IT WOULD NOT RUN. WHEN IT DID RUN, IT RAN AT ABOUT 2 MPH BEFORE FAILING TO GO ANY FARTHER. LOOKING ON THE INTERNET, LOTS OF PEOPLE HAVE HAD THIS OCCUR WITH VARIOUS FORD VEHICLES. *TR

  20. Fuel system, Gasoline, Mar 31, 2014

    ENGINE CUT OUT WHILE DRIVING VEHICLE. WOULD NOT RESTART. BECAUSE I WAS STRANDED IN THE MIDDLE OF A BUSY ROAD, THERE WAS A 2 CAR REAR COLLISION THAT OCCURRED BEHIND ME. REPAIRS WERE $400.00 FOR ME NOT TO MENTION THE COST AND INJURY OF THE OTHER CARS INVOLVED IN THE ACCIDENT BEHIND ME. I HAVE SINCE LEARNED THAT THIS FUEL PUMP MODULE IS A COMMON PROBLEM IN THIS TRUCK DUE TO CORROSION PROBLEMS RESULTING FROM A POOR DESIGN. IT IS MY OPINION THAT THIS SHOULD BE A RECALLED ITEM. *TR

  21. Power train, Electrical system, Mar 26, 2014

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHENEVER HE CAME TO STOP, THE GEARS WOULD ENGAGE INDEPENDENTLY AND MAKE A LOUD NOISE. THE VEHICLE WAS TAKEN TO THE DEALER SEVERAL TIMES WHERE THE TECHNICIAN DIAGNOSED THAT THE ALTERNATOR WAS DEFECTIVE AND NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE CONTACT MENTIONED THAT HE HAD TO REPLACE THE ALTERNATOR A TOTAL OF FOUR TIMES. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 175,000 AND THE CURRENT MILEAGE WAS 190,000.

  22. Power train, Mar 24, 2014

    AROUND MIDDAY WHILE DRIVING ON A CITY STREET, I HEARD A VIBRATION COMING FROM THE UNDERSIDE OF THE VEHICLE. I DROVE A FEW BLOCKS BACK TO MY OFFICE AND THE VEHICLE SAT UNTIL I LEFT TO GO HOME LATER THAT DAY. A FEW BLOCKS FROM MY OFFICE ALSO WHILE DRIVING ON A CITY STREET, I HEARD A LOUDER VIBRATION AND THIS TIME A METAL ON METAL CLANKING SOUND. I IMMEDIATELY PULLED OFF INTO A PARKING AREA AND LOOKED UNDER THE VEHICLE TO SEE THAT THE DRIVE SHAFT HAD FALLEN FROM ITS CENTER MOUNT. THE TWO PIECE DRIVE SHAFT CARRIER BEARING MOUNTING BRACKET HAD FAILED DUE TO CORROSION OF THE MOUNTING BRACKET CAUSING THE DRIVE SHAFT TO NO LONGER BE MOUNTED TO THE FRAME. FORTUNATELY, I WAS ON A CITY STREET DRIVING AND ONLY DRIVING APPROXIMATELY 20 MPH AND NOT AT HIGHWAY SPEED WHERE I COULD HAVE LOSS DRIVER CONTROL OF THE VEHICLE. LESS THAN A YEAR EARLIER, THE VEHICLE FAILED A STATE SAFETY INSPECTION DUE TO AN EXCESSIVELY CORRODED STEERING SHAFT U JOINT. THE MECHANIC SAID THIS U JOINT COULD FAIL DURING DRIVING CAUSING LOSS OF DRIVER CONTROL. EITHER OF THESE COMPONENT PART FAILURE COULD HAVE CAUSED LOSS OF VEHICLE CONTROL, AN ACCIDENT AND INJURY OR DEATH TO MYSELF, MY PASSENGERS OR OTHERS IN OTHER VEHICLES OR ON OR NEAR THE ROADWAY. I HAVE HAD MULTIPLE OTHER NON LIFE SAFETY MECHANICAL DEFECTS WITH THIS VEHICLE BUT MORE IMPORTANTLY, THIS CONDITION EXISTS WITH MANY OF THESE VEHICLES ON THE ROADS TODAY AND ANY OF THOSE DRIVERS COULD EXPERIENCE A FAILURE OF EITHER THE STEERING SHAFT OR THE DRIVE SHAFT AT ANY TIME AND BE THE CAUSE OF AN ACCIDENT. *TR

  23. Power train, Engine, Mar 23, 2014

    FIRST OFF I WANT TO SAY THAT I WORK FOR FORD AND I AM VERY DISAPPOINTED THAT THE FIRST OF THE TWO ISSUE I HAVE HASN'T BEEN RECALLED AND I'M NOT 100% SURE ABOUT THE DATES THAT THESE PROBLEMS OCCURRED ON. MY TRUCK HAS SOUNDED LIKE IT HAS A DIESEL ENGINE IN IT SINCE I BOUGHT IT BRAD NEW IN 2005 AND AFTER TALKING TO SOME GUYS AT WORK I FIND OUT THAT IT IS CAUSED BY CAM PHASERS THAT ARE IN THE 2004-07 5.4LITRE ENGINES AND IF THESE FAIL YOU HAVE TO GET A NEW MOTOR WHICH I WAS TOLD JUST A COUPLE OF MONTHS AGO WOULD BE $8900.00 WHICH IS ABSOLUTELY CRAZY. IF YOU LOOK THEM UP ONLINE YOU WILL SEE THAT THIS IS A HUGE AND COSTLY PROBLEM. MY SECOND ISSUE IS I HAVE HAD MY REAREND REBUILT TWICE SINCE I HAVE OWNED THIS VEHICLE. THE FIRST TIME WAS BEFORE IT WAS OUT OF IT 36,000 MILE FACTORY WARRANTY, THE SECOND TIME WAS BEFORE IT WAS OUT OF THE 100,000 EXTENDED WARRANTY THAT I PURCHASED SO LUCKILY THOSE TWO TIMES DID NOT COST ME ANYTHING BUT NOW IT NEEDS IT AGAIN AND THE MECHANIC TELL ME IT COULD COST $5000 SO WITH THE MOTOR ISSUE AND THE REAREND ISSUE I COULD POSSIBLY SPEND $14,000 IN REPAIRS WHICH AGAIN IS CRAZY WHEN YOU SPENT CLOSE TO $50,000.00 ON THE VEHICLE TO BEGIN WITH. *TR

  24. Steering, Mar 17, 2014

    THE STEERING WHEEL ON THIS 2005 IS EXTREMELY LOOSE AT THE TOP OF THE WHEEL AND FEELS VERY UNSECURED AS FAR AS IT BEING CONNECTED OR SECURED UNDERNEATH. IT IS ALSO DETERIORATING GREATLY IN THAT SAME AREA AT THE TOP OF THE WHEEL AND NEVER HAVE SEEN THIS BEFORE. THE REASON I AM SO CONCERNED ABOUT THE SAFETY OF ME AND ESPECIALLY MY FAMILY WHERE WE HAD A HEAD-ON COLLISION AND WERE VERY LUCKY TO BE ALIVE. MY WIFE HAS NEVER FULLY RECUPERATED FROM THAT HORRIBLE NIGHT. FOR HER TO DRIVE MY PICKUP AND FEEL UNSAFE BECAUSE OF A DEFECT THAT THE FORD MOTOR COMPANY OBVIOUSLY OVERLOOKED OR IS NEGLECTING IS UNTHINKABLE. I CANNOT EMPHASIZE THIS ENOUGH DUE TO A FRIEND OF MINE WHICH WAS KILLED IN ONE OF YOUR FORD EXPLORERS MANY YEARS AGO DUE TO DEFECTIVE TIRES FROM FIRESTONE. *TR

  25. Visibility, Visibility/wiper, Mar 7, 2014

    TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE WINDOWS DROPPED INSIDE OF THE DOOR PANEL WHILE BEING OPENED. THE VEHICLE WAS TAKEN TO THE DEALER WHERE IT WAS FOUND THAT THE REGULATORS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS CONTACTED ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 114,000. *TR