2005 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 1,121 owner complaints filed for this model year. This is the 4th highest complaint count among 26 F-150 model years with reports.
Of the 2005 reports, 50 involved a crash and 29 involved a fire. 57 people were injured and 2 people died.
What owners report most often
Recalls and investigations
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Service brakes, hydraulic, power assist, vacuum, hoses, lines/piping, and fittingsMay 7, 2008
FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.
ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.
DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Campaign 08V208000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Interior lightingFeb 6, 2006
CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.
THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.
DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Campaign 06V033000 on NHTSA.gov
Tires, tread/beltNov 21, 2005
CERTAIN CONTINENTAL CONTITRAC TR OWL, CONTITRAC TR BSW, GENERAL GRABBER TR BSW, AND CONTITRAC BSW TIRES MANUFACTURED BETWEEN MAY 29 AND JUNE 11, 2005, AND SOLD AS ORIGINAL EQUIPMENT ON CERTAIN FORD TRUCKS AND SOLD AS REPLACEMENT TIRES. THESE TIRES CAN WEAR PREMATURELY WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 119, NEW PNEUMATIC TIRES FOR VEHICLES OTHER THAN PASSENGER CARS.
AFFECTED TIRES MAY NOT MEET THE ENDURANCE TEST REQUIREMENTS OF THE STANDARD. CONTINUED USE OF THE AFFECTED TIRES CAN RESULT IN TIRE FAILURE WHICH COULD LEAD TO VEHICLE DAMAGE OR MOTOR VEHICLE CRASH.
CONTINENTAL WILL NOTIFY OWNERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 7, 2005. OWNERS MAY CONTACT CONTINENTAL AT 704-588-5895.
Campaign 05T022000 on NHTSA.gov
Representative owner complaints
1,121 reports, newest first.
Engine and engine cooling, Electrical system, Mar 22, 2012
FORD FACTORY SPARK PLUG BREAKS WITHIN THE HEAD CAUSING POTENTIAL INTERNAL ENGINE DAMAGE. AN EXTREMELY COMMON ISSUE THAT HAS LEAD TO THE INVENTION OF A SPECIAL TOOL USED JUST BECAUSE F THE ISSUE. COMMONLY REACHING HUNDREDS AND EVEN THOUSANDS OF DOLLARS TO REPAIR. FORD HAS CHANGED THEIR TSB FROM CHANGING PLUGS AT 100K MILES TO 60K MILES. HOWEVER BY THE TIME A ISSUE WAS NOTICED MANY OF US OWNERS HAVE OVER THE 60K MILE MARK. *TR
Steering, Mar 14, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WAS PARKED WHEN HE NOTICED THAT FLUID WAS LEAKING INTO A PUDDLE UNDER THE VEHICLE. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER BUT THEY WERE UNABLE TO DIAGNOSE THE FAILURE. THE VEHICLE WAS THEN TAKEN TO AN INDEPENDENT MECHANIC WHERE THE CONTACT WAS INFORMED THAT THE POWER STEERING LINES WERE LEAKING. THE VEHICLE WAS NOT REPAIRED BECAUSE THE NECESSARY PARTS WERE ON BACK ORDER. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 248,000.
Engine and engine cooling, Electrical system, Mar 5, 2012, fire
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE THE VEHICLE WAS PARKED, A LOUD POP NOISE WAS HEARD AND THE VEHICLE ERUPTED INTO FLAMES. THE VEHICLE CAUSED EXTENSIVE DAMAGE TO A COMMERCIAL BUILDING IN WHICH IT WAS PARKED NEAR. THE POLICE WERE CONTACTED AND A POLICE REPORT WAS FILED. THE FIRE DEPARTMENT DID NOT DETERMINE THE CAUSE OF THE FIRE. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS APPROXIMATELY 78,000. UPDATED 03/28/12 *BF UPDATED 03/30/12
Fuel system, Gasoline, Vehicle speed control, Mar 4, 2012
WARNING LIGHT: ENGINE FAIL SAFE ON I WAS FORCED TO COAST TO A STOP AND TURN OFF THE VEHICLE. I RESTARTED THE VEHICLE CLEARING THE WARNING AND CONTINUED ON. I TOOK THE VEHICLE TO A LOCAL FORD DEALER WHERE IT WAS DETERMINED I NEEDED TO REPLACE THE THROTTLE BODY AND THROTTLE POSITION SENSOR.
Visibility, Mar 2, 2012
DRIVER SIDE WINDOW JUST FELL IN THE DOOR WHILE DRIVING. *TR
Visibility, Mar 1, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE FRONT DRIVER SIDE WINDOW MALFUNCTIONED AND THE WINDOW COULD NOT BE OPENED. THE CONTACT TOOK THE VEHICLE TO A LOCAL MECHANIC WHERE THE MECHANIC REPLACED THE WINDOW REGULATOR MOTOR. THE REPAIR DID NOT REMEDY THE ISSUE SO THE CONTACT TOOK THE VEHICLE BACK TO THE MECHANIC FOR A DIAGNOSTIC TEST. THE TEST RESULTS DISPLAYED THAT THE DM MODULE WAS DEFECTIVE. THE CONTACT DID NOT CALL THE MANUFACTURER. THE FAILURE MILEAGE WAS 80,690.
Steering, Feb 29, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE VEHICLE WOULD VIBRATE VIOLENTLY WHILE DRIVING ON THE HIGHWAY. THE DEALER AND MANUFACTURER WERE NOTIFIED, BUT WERE UNABLE TO DETERMINE THE CAUSE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 10 AND THE CURRENT MILEAGE WAS 76,000.
Air bags, Feb 28, 2012, crash
TL* THE CONTACT OWNED A 2005 FORD F-150. THE CONTACT STATED THAT WHILE TRAVELING 35 MPH IN RAINY WEATHER CONDITIONS, THE DRIVER CRASHED INTO A TREE THAT HAD FALLEN AND OBSTRUCTED THE ROADWAY. AS THE VEHICLE ROLLED OVER THE IMPALED TREE, ONE OF THE TREE BRANCHES FRACTURED THE FRONT WINDSHIELD AND STRUCK THE DRIVER. THE AIR BAGS DID NOT DEPLOY AND THE DRIVER WAS KILLED. THE VEHICLE WAS DESTROYED. THE FAILURE AND THE CURRENT MILEAGES WERE UNKNOWN. UPDATED 04/10/12*LJ UPDATED 06/07/12*JS
Service brakes, Hydraulic, Feb 27, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, THE BRAKES STARTED TO PULSATE AND THE STEERING WHEEL JERKED VIOLENTLY. THE VEHICLE WAS TAKEN TO THE DEALER WHO DIAGNOSED THAT THE ROTORS WERE WARPED AND AS A RESULT, THE ROTORS NEEDED TO BE REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE AND THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 12,000 AND THE CURRENT MILEAGE WAS 31,000. UPDATED 03/16/12*LJ UPDATED 04/19/12
Visibility, Feb 23, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT WAS DRIVING APPROXIMATELY 65 MPH WHEN HE HEARD A LOUD NOISE IN THE DOOR. AFTER A GUST OF WIND HIT HIM, HE REALIZED THAT THE WINDOW FALLEN DOWN INTO THE DOOR PANEL UNEXPECTEDLY. THE VEHICLE WAS INSPECTED BY THE OWNER WHO NOTICED THAT THE CONTROL FOR THE WINDOW WAS FRACTURED, CAUSING THE WINDOW TO FALL. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS CONTACTED AND THEY OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 52,000. UPDATED 04/11/12*LJ THE CONSUMER STATED HE REPLACED THE WINDOW REGULATOR ON HIS OWN. THE PLASTIC FEED FOR THE CABLES HAD BROKEN AND THE REGULATOR CABLE DRUM GROOVES HAD WORN OUT. UPDATED 04/23/12
Fuel system, Gasoline, Electrical system, Feb 16, 2012
MY FUEL PUMP MODULE SHORTED OUT. IT HAD BECOME CORRODED. THERE WAS A MELTING OF PLASTIC PARTS IN THE MODULE. I COULD SMELL THE PLASTIC BURNING BEFORE THE UNIT FAILED. THE TRUCK WAS RUNNING FINE AND THEN SUDDENLY DIED WHEN THE MODULE FAILED. FORTUNATELY, I WAS DRIVING THROUGH A SMALL TOWN WHEN THIS HAPPENED. IF IT WOULD HAVE HAPPENED ON THE HIGHWAY IT COULD HAVE BEEN A VERY DANGEROUS SITUATION. I FEEL FORD SHOULD BE PERFORMING A RECALL ON THESE MODULES. IT'S A VERY POOR DESIGN. I ALSO FEEL THAT THE TRUCK OWNERS SHOULD BE COMPENSATED FOR THE REPAIRS THAT HAVE ALREADY BEEN DONE. *TR
Tires, Feb 13, 2012
THIS IS THE SECOND COOPER DISCOVERER H/T DE-TREADING INCIDENT IN SEVERAL MONTHS. IN BOTH CASES, TIRE PRESSURES WERE INFLATED PER SPECIFICATION PRIOR TO AN EXTENDED TRIP AND FAILED AFTER LESS THAN 200 MILES OF SUSTAINED HIGHWAY DRIVING. ALL TIRES WERE INSPECTED PRIOR TO THE TRIP AND NO ROAD HAZARDS WERE CAUSE OF THE TIRES DE-TREADING. THE FIRST INCIDENT IN OCTOBER ON HIGHWAY 10 WEST WAS REPORTED TO NTHSB. THIS SECOND INCIDENT OCCURRED ON FEBRUARY 9, 2012 WHILE TRAVELING AT A SPEED OF 70 MPH ON HIGHWAY 10 EAST, APPROXIMATELY 130 MILES FROM LAKE HAVASU CITY, ARIZONA. ON BOTH OCCASIONS, THE TIRES HELD PRESSURE WHILE THE TREADS SHEARED FROM THE TIRE. BOTH DEFECTIVE TIRES MAINTAINED THE CORRECT PRESSURE AFTER TESTING. IT IS ALSO NOTED THAT THE VEHICLE HAS NEVER TOWED A TRAILER. THE VEHICLE SUSTAINED SEVERE DAMAGE IN BOTH INCIDENTS, WITH THE FIRST OCCURRENCE FORCING THE TRUCK OFF THE ROADWAY AND INTO A NEAR FATAL SITUATION. *TR
Engine and engine cooling, Electrical system, Feb 9, 2012
2005 FORD F150. CONSUMER STATES ENGINE SHUTS OFF AND VEHICLE CONTINUES TO GO INTO "FAIL SAFE MODE" *TGW THE CONSUMER STATED THERE WERE TIMES WHEN THE VEHICLE WOULD RE-START, AND OTHER TIMES IT WOULDN'T. THE CONSUMER STATED SEVERAL COMPONENTS SUCH AS THE FUEL FILTER, CATALYTIC CONVERTER, FUEL PUMP MODULE, THROTTLE BODY, AND CRANKSHAFT POSITION SENSOR WERE REPLACED TO TRY AND RECTIFY THE PROBLEM. THE ENGINE BEGAN TO MISFIRE AND THE CHECK ENGINE LIGHT ILLUMINATED. THE CONSUMER STATED IT WAS FINALLY DETERMINED, THE CASING ON THE CRANKSHAFT POSITION SENSOR WIRE HAD RUBBED THROUGH AND WAS SHORTING OUT ON THE AC LINE RUNNING ALONG THE RIGHT FENDER WELL. THE CONSUMER STATED AT SOME POINT WHEN HIS VEHICLE WAS BEING SERVICED AT THE DEALER, A COVER WAS REMOVED FROM THE FAR LEFT WIRING HARNESS AT THE PCM, WHICH PERMITTED WATER TO RUN DOWN THE INSIDE OF THE WIRING HARNESS AND SHORTED OUT THE CONNECTOR. JB
Fuel system, Gasoline, Feb 3, 2012
MY 2005 F-150 TRUCK STALLED RIGHT IN FRONT OF MY HOUSE JUST OUTSIDE OF MY DRIVEWAY, MY NEIGHBOR AND I HAD TO PUSH IT IN AS TO NOT BLOCK MY STREET. LUCKILY IT DIDN'T DIE OUT ON THE HIGHWAY WHICH I WAS ON FIVE MINUTES BEFORE IT DIED OUT. I WAS THINKING THE FUEL PUMP WENT, BUT WITH ONLY 68,000 MILES THAT WOULD NOT BE VERY GOOD. AFTER SOME RESEARCH ON THE NET THIS LITTLE PART NAMED FUEL PUMP DRIVE MODULE GETS MY ATTENTION. I TOOK DOWN THE SPARE TIRE TOOK OUT THE TWO BOLTS THAT HOLD THE FPDM IN AND WOW THIS PART WAS CORRODED WITH A HOLE IN IT AND A CRACK!!! SO AFTER $144.00 FOR PART # 4L3Z-9D370-A FROM FORD DEALER AND ABOUT 45 MINUTES OF MY TIME, I'M ROLLING AGAIN, LUCKY FOR ME NO TOW FEES JUST A FEW BEERS FOR MY NEIGHBOR. WHAT A JOKE THAT FORD CAN ALLOW THIS BAD DESIGN TO CONTINUE AND NOT BE RECTIFIED BY RECALLING ALL THE VEHICLES THIS WAS INSTALLED ON. I GUESS THAT WONT HAPPEN TILL A FEW PEOPLE LOSE THERE LIVES BECAUSE OF IT. *KB
Air bags, Feb 2, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT THE AIR BAGS EXPLODED FIVE SECONDS AFTER STARTING THE VEHICLE. AS A RESULT, THE CONTACT SUFFERED BURNS ON THE LEFT HAND AND WRIST. THE MANUFACTURER SENT AND INVESTIGATOR TO EXAMINE THE VEHICLE AND THE INVESTIGATOR COULD NOT LOCATE A FAILURE. THE MANUFACTURER ALSO INFORMED THE CONTACT THAT THERE WAS NO REMEDY FOR THE FAILURE. THE CONTACT LATER RECEIVED A RECALL NOTICE ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER 11V107000 (AIR BAG: FRONTAL: DRIVER SIDE INFLATOR MODULE), BUT THE MANUFACTURER REFUSED TO REPAIR THE VEHICLE. THE FAILURE AND CURRENT MILEAGES WERE 50,000. UPDATED 02/23/12
Service brakes, Hydraulic, Feb 2, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THE FRONT ROTORS HAD TO BE REPLACED TWICE BECAUSE THEY WERE WARPED. THE FAILURE CAUSED THE STEERING TO WHEEL TO SHAKE VIOLENTLY WHEN DRIVING AT HIGH SPEEDS AND BRAKING. THE CONTACT ALSO STATED THAT THE ROTORS WERE REPLACED TWICE WITHIN 7,000 MILES OF DRIVING. THE DEALER HAD NOT GIVEN A REASON FOR WHY THE FAILURE OCCURRED. THE FAILURE MILEAGE WAS 23,000 AND THE CURRENT MILEAGE WAS 30,000.
Structure, Jan 26, 2012
PAINT CHIPPING ON THE VARIOUS AREAS OF THE TRUCK. *TR
Wheels, Jan 23, 2012
HUBS GRINDING, VIBRATING AND SLOWING TRUCK DOWN. HAD TO REPLACE BOTH TOO SOON FOR A VEHICLE LIKE THIS. AND THE BRAKE MASTER CYLINDER WENT OUT AT A STOP SIGN WITH NO WARNING THEN SHUT THE TRUCK OFF COMPLETELY. *TR
Other or unspecified, Jan 20, 2012
MY 2005 FORD F150 NEEDED THE SPARK PLUGS TO BE REMOVED. I WENT TO REMOVE THEM AND THEY WERE ALL DEFECTIVE. I HAD TO HAVE THE TRUCK TOWED AND REPAIRED. THEY CHARGED ME $941.00 WHICH CRAZY. THIS IS 3 TIMES THE AMOUNT IT WOULD COST TO REPAIR ON MY OWN IF THE SPARK PLUGS ON MY OWN WHICH IS WHAT I WAS TRYING TO DO. FORD DEALERSHIP WOULD DO NOTHING FOR ME EVEN AFTER I TOLD THEM AND SHOWED PROOF OF MANY MANY MANY PEOPLE HAVING THE SAME ISSUE ON A FORUM. THERE IS A PROBLEM! *TT
Service brakes, Hydraulic, Visibility, Jan 19, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH UPHILL, THE BRAKES BEGAN PULSATING AS THE CONTACT DECELERATED. IN ADDITION, THE DRIVER AND PASSENGER SIDE WINDOWS HAD FALLEN INTO THE DOOR PANEL WITHOUT WARNING. THE VEHICLE HAD NOT BEEN INSPECTED BY A DEALER NOR REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS UNKNOWN AND THE CURRENT MILEAGE WAS APPROXIMATELY 158,000.
Power train, Jan 14, 2012
THE TORQUE CONVERTER ON MY 2005 FORD F-150 HAS HAD TWO TORQUE CONVERTERS FAIL IN THE DRIVE TRAIN. ONE FAILED WITHIN THE 3 YEAR OR 36,000 MILE WARRANTY PERIOD. THE SECOND TORQUE CONVERTER FAILED AROUND 50,000 MILES. I BELIEVE THIS INFORMATION WARRANTS AN INVESTIGATION INTO THE FORD LINE OF TORQUE CONVERTERS FOR THE FORD F-150 TRUCK LINE. *TR
Visibility, Jan 12, 2012
TL* THE CONTACT OWNS A 2005 FORD F-150. WHILE DRIVING APPROXIMATELY 5 MPH, THE CONTACT HEARD A LOUD POPPING SOUND IN THE FRONT DRIVER SIDE WINDOW. THE VEHICLE WAS INSPECTED BY AN INDEPENDENT MECHANIC WHO STATED TO THE CONTACT THAT THE WINDOW REGULATOR WAS FRACTURED. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 135,000.
Service brakes, Hydraulic, Vehicle speed control, Jan 6, 2012
THE BRAKE LIGHTS STOPPED WORKING AND THE SPEED CONTROL BRAKE PEDAL DISCONNECT STOPPED WORKING. SPEED CONTROL DISCONNECT WAS ACHIEVED BY USING THE STEERING WHEEL CONTROL BUT IF THE STOPPING SITUATION HAD BEEN AN EMERGENCY ONE, AN ACCIDENT COULD HAVE RESULTED AS THERE WAS ABOUT A 1.5 SECOND DELAY FOR ME TO FIGURE OUT WHAT WAS GOING ON AND CORRECT THE SITUATION. WHILE TRAVELING AT 70MPH ON I-10 WITH THE SPEED CONTROL ENGAGED, I WENT TO EXIT THE HIGHWAY TO GET FUEL AND WHILE DEPRESSING THE BRAKE PEDAL TO REDUCE SPEED, THE SPEED CONTROL BEGAN ATTEMPTING TO RESUME THE ORIGINAL 70MPH SPEED BY REVVING THE ENGINE. LATER I DETERMINED THAT THE ALTERNATOR ON THE VEHICLE HAD FAILED AND WHILE THE BATTERY HAD ENOUGH VOLTAGE TO KEEP THE ENGINE RUNNING AND THE VOLTAGE GAUGE HAD NOT MOVED YET, THE BATTERY DID NOT HAVE A FULL 12.5V OUTPUT. WHEN THE BRAKE PEDAL SENSOR DOES NOT HAVE A FULL CHARGING VOLTAGE INPUT, IT SEEMS TO STOP WORKING. THEREFORE, THE SPEED CONTROL DISCONNECT FAILED AND THE BRAKE LIGHTS FAILED TO ACTIVATE EVEN THOUGH THE MOTOR AND OTHER COMPONENTS CONTINUED FUNCTIONING NORMALLY. IT SEEMS THAT THE BRAKE PEDAL SENSOR IS VERY VOLTAGE DEPENDENT (WHICH WAS NOT THE CASE ON OTHER VEHICLES I HAVE OWNED). I NOTIFIED FORD OF THE SITUATION AFTER THE INCIDENT OCCURRED AND HAVE RECEIVED NOTHING IN RESPONSE. I GOT RID OF THE VEHICLE AND PURCHASED A DIFFERENT ONE AS I BELIEVE IT IS NOT SAFE AND COULD RESULT IN TRAFFIC TICKETS/ACCIDENTS (NO BRAKE LIGHTS) AND SPEED CONTROL DISCONNECT FAILURES (ACCIDENTS) IF THERE ARE VOLTAGE FLUCTUATIONS IN THE ELECTRICAL SYSTEM. *TR
Steering, Fuel system, Gasoline, Vehicle speed control, Dec 18, 2011
MY 2005 FORD F150 LOSES THE ABILITY TO USE THE GAS THROTTLE. I CAN STILL STEER AND THE ENGINE, LIGHTS, AIR CONDITIONING SYSTEM, AND BRAKE SYSTEM STILL WORK. THE HAS HAPPENED ABOUT TWO DOZEN TIMES STARTING IN OCT 2010 AND STILL OCCURRING AS OF DECEMBER 2011. I HAVE HAD TO SWERVE ACROSS FREEWAY LANES ON SEVERAL OCCASIONS. THE WRENCH SIGN COMES ON IN THE DASH. I AM ABLE TO SHUT THE VEHICLE OFF AND IT TURNS RIGHT BACK ON. THE WRENCH GOES AWAY BUT THE CHECK ENGINE LIGHT STAYS ON. IT REALLY SCARES ME BECAUSE I VISIT THE MOUNTAINS IN THE WINTER AND I AM AFRAID THIS WILL HAPPEN ON THE WAY TO THE MOUNTAIN AND KILL ME OR MY FAMILY. I HAVE HEARD NUMEROUS COMPLAINTS ONLINE ABOUT THIS ISSUE AND IT NEEDS TO BE FIXED. *TR
Engine and engine cooling, Power train, Dec 14, 2011
YES MY 4X4 IS NOT WORKING AND I HAVE READ OVER 300 POST EASY ABOUT THE SAME PROBLEM PEOPLE ARE HAVING. THOUSANDS OF PEOPLE ARE HAVING THE SAME PROBLEM I HAVE HAD WITH MY TRUCK. OBVIOUSLY IF THERE ARE THAT MANY PEOPLE WITH THE SAME YEAR OF TRUCK AND SAME PROBLEM WHY ISN'T FORD DOING A RECALL? THEY SAY THE PROBLEM IS THE IWE, SOLENOID, THE PROBLEM WHY IT HAPPENS IN THE FIRST PLACE IS THERE ISN'T A RAIN COVER OVER THE SOLENOID UNDERNEATH THE HOOD. I DO BELIEVE THAT THIS IS A HUGE SAFETY HAZARD AND ALMOST CAUSED ME TO BE IN AN ACCIDENT ABOUT THREE WEEKS AGO BECAUSE MY FOUR WHEEL DRIVE WENT OUT! FORD PLEASE DO A RECALL BEFORE SOMEONE GETS HURT OR EVEN DIE! I DO BELIEVE THAT FORD SHOULD BE RESPONSIBLE FOR THIS ISSUE AND HAVE A RECALL TO GET THESE VEHICLES FIXED. *TR