2005 Ford F-150
Problems, recalls and owner-reported issues
Visibility is the leading concern among 1,121 owner complaints filed for this model year. This is the 4th highest complaint count among 26 F-150 model years with reports.
Of the 2005 reports, 50 involved a crash and 29 involved a fire. 57 people were injured and 2 people died.
What owners report most often
Recalls and investigations
Air bags, frontal, driver side, inflator moduleFeb 23, 2011
FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.
THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.
FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Campaign 11V107000 on NHTSA.gov
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Service brakes, hydraulic, power assist, vacuum, hoses, lines/piping, and fittingsMay 7, 2008
FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.
ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.
DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Campaign 08V208000 on NHTSA.gov
Exterior lighting, headlightsOct 25, 2007
CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.
Campaign 07E089000 on NHTSA.gov
Exterior lighting, headlightsSep 25, 2007
CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.
SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.
Campaign 07E080000 on NHTSA.gov
Exterior lighting, headlightsSep 14, 2007
CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.
Campaign 07E075000 on NHTSA.gov
Equipment, electricalAug 28, 2007
CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.
IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.
ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.
Campaign 07E066000 on NHTSA.gov
Exterior lightingJul 17, 2006
CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.
TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.
Campaign 06E064000 on NHTSA.gov
Exterior lightingJun 29, 2006
CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH
AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.
Campaign 06E060000 on NHTSA.gov
Fuel system, gasolineJun 13, 2006
CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.
FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.
UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.
Campaign 06E056000 on NHTSA.gov
Exterior lighting, headlightsMar 13, 2006
CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.
ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.
Campaign 06E023000 on NHTSA.gov
Interior lightingFeb 6, 2006
CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.
THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.
DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.
Campaign 06V033000 on NHTSA.gov
Tires, tread/beltNov 21, 2005
CERTAIN CONTINENTAL CONTITRAC TR OWL, CONTITRAC TR BSW, GENERAL GRABBER TR BSW, AND CONTITRAC BSW TIRES MANUFACTURED BETWEEN MAY 29 AND JUNE 11, 2005, AND SOLD AS ORIGINAL EQUIPMENT ON CERTAIN FORD TRUCKS AND SOLD AS REPLACEMENT TIRES. THESE TIRES CAN WEAR PREMATURELY WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 119, NEW PNEUMATIC TIRES FOR VEHICLES OTHER THAN PASSENGER CARS.
AFFECTED TIRES MAY NOT MEET THE ENDURANCE TEST REQUIREMENTS OF THE STANDARD. CONTINUED USE OF THE AFFECTED TIRES CAN RESULT IN TIRE FAILURE WHICH COULD LEAD TO VEHICLE DAMAGE OR MOTOR VEHICLE CRASH.
CONTINENTAL WILL NOTIFY OWNERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 7, 2005. OWNERS MAY CONTACT CONTINENTAL AT 704-588-5895.
Campaign 05T022000 on NHTSA.gov
Representative owner complaints
1,121 reports, newest first.
Suspension, Wheels, Jun 28, 2015
TURNING LEFT INTO SOUTH BOUND LANE OF A HIGHWAY WHEN THE RIGHT FRONT UPPER CONTROL ARM ASSEMBLY CAUSED THE TIRE TO DETACH FROM THE THAT AREA. THE TIRE LANDED ON THE HIGHWAY HOWEVER REMAINED ATTACHED FROM THE LOWER ASSEMBLY. DUE TO THE MOMENTUM OF THE VEHICLE WAS ABLE TO GET ACROSS THE HIGHWAY TO PREVENT A COLLISION. VEHICLE WAS TOWED TO AN AUTOMOTIVE REPAIR CENTER. THE RIGHT FRONT UPPER CONTROL ARM ASSEMBLY WAS COMPLETELY RUSTED THROUGH
Air bags, Jun 10, 2015
AIRBAG LIGHT STAYS ON.
Engine, Jun 6, 2015
SPARK PLUG BLEW OUT OF THE ENGINE CAUSING DAMAGE AND REQUIRING ENGINE REPLACEMENT.
Power train, Electrical system, Other or unspecified, Jun 2, 2015, fire
ON THE MORNING OF MARCH 5TH 2015 I STARTED MY TRUCK TO WARM THE INSIDE AND ALSO MELT THE SNOW OFF MY WINDSHIELD. I GOT IN THE TRUCK AND BACKED OUT AWAY FROM HOUSE. DUE TO HAVING SNOW ON THE DRIVEWAY I TURNED ON THE 4 WHEEL DRIVE IN HIGH. MY FOUR WHEEL DRIVE WOULD NOT WORK SO I TRIED TO SWICTH TO 2 WHEEL DRIVE BACK TO FOUR WHEEL DRIVE BUT THE 4 WHEEL DRIVE WOULD NOT TURN ON. I GRABBED THE GEAR SHIFT TO PUT THE TRUCK BACK IN PARK WHEN I NOTICED MY GEAR SHIFT COULD FLOAT TO PARK TO 1ST GEAR FREELY AND WOULD NOT SHIFT. AT THIS TIME I NOTICED SMOKE STARTING TO COME INSIDE CAB FROM UNDER DASH AND THRU THE VENTS. I JUMPED OUT AND OPENED THE HOOD. A 1 FOOT SECTION OF A WIRING HARNES MOUNTED TO THE FIREWALL HAD CAUGHT FIRE. I MADE ATTEMPTS TO PUT OUT THE FIRE BUT WITHIN A FEW SECONDS THE ENGINE COMPARTMENT WAS ENGULFED. IN 2 TO 3 MINUTES THE ENTIRE INSIDE OF THE CAB WAS ALSO COMPLETELY ON FIRE. MY WIFE WHO WAS WATCHING ME IMMEDIATLY CALLED 911 TO GET THE FIRE DEPARTMENT. AFTER 3 MINUTES THE TRUCK WAS ALREADY A TOTAL LOSE. DUE TO THE TRUCK BEING ONLY 60' FROM MY HOUSE AND BURNING SO HOT I WAS CONCERNED ABOUT MY HOUSE CATCHING FIRE. TWO GENTLEMAN FROM THE RESCUE SQUAD ARRIVED BUT IT WAS TOO LATE FOR ANYTHING TO BE DONE. I WAS ABLE TO GET A BACKHOE AND PUT THE FIRE OUT WITH SNOW. UNFORTUNATELY I HAD LIABILITY INSURANCE ONLY WHICH MEANT A TOTAL LOSE. I NEVER DREAMED THAT THE TRUCK WOULD BURN UP SITTING IN MY DRIVEWAY!!!! I KNOW THERE HAVE BEEN SOME RECALLS FOR F150 DUE TO FIRE HAZARDS WITH THE CRUISE CONTROL FOR OTHER YEAR MODEL CLOSE TO 2005. A VEHICLE CATCHING FIRE WHILE ITS SITTING IN A DRIVEWAY RUNNING IS TOTALLY UNACCEPTABLE. THE TRUCK WAS IN EXCELLENT SHAPE AND HAD NO AFTER MARKET PARTS OR WORK PERFORMED. I HAVE NO IDEAL WHY THE WIRING HARNESS CAUGHT FIRE.
Other or unspecified, May 24, 2015
MY 2005 F150 XLT FRAME IS RUSTED THROUGH ON THE DRIVER,S SIDE OF THE TRUCK. I PURCHASED IT IN DECEMBER OF 2005 SO IT HAS NOT SEEN TEN YEARS OF SERVICE YET. IT WILL NOT PASS VERMONT STATE INSPECTION WHICH MEANS I WILL NO LONGER BE ABLE TO DRIVE IT ON PUBLIC ROADS DUE TO SAFETY REASONS. THE BODY IS IN VERY GOOD CONDITION AND THE TRUCK HAS LESS THAN 41,000 MILES ON IT. I HAVE UNTIL THE END OF AUGUST, 2005 TO GET THE TRUCK FIXED SO IT WILL PASS INSPECTION. I DO NOT WANT TO DRIVE IT BECAUSE OF THIS SAFETY ISSUE. THE FRAME WHICH SUPPORTS ALL OTHER COMPONENTS OF THE TRUCK NEEDS TO AND SHOULD DEFINITELY LAST MUCH LONGER THAN TEN YEARS. WILL THERE BE A RECALL ON THESE TRUCKS TO REPAIR/REPLACE THE FRAMES SOON? IT WILL BE VERY EXPENSIVE TO HAVE IT REPAIRED LOCALLY.
Vehicle speed control, Other or unspecified, Engine, May 24, 2015
DRIVING ON INTERSTATE DOING 70 MPH (IN FAST LANE) WHEN TRUCK STOPPED/STALLED AND I GUESS FROM RESEARCH WENT INTO "LIMP MODE". I WAS UNABLE TO PRESS THE GAS PEDAL, IT JUST SHOOK THREE TIMES EACH OF WHICH SLOWED IT DOWN INCREDIBLY, THE CHECK ENGINE LIGHT WAS ON AND A WRENCH SHOWED UP, BUT THE RADIO STILL WORKED. WHILE TRYING TO PULL OVER ALMOST WRECKED (MEMORIAL DAY WEEKEND AND I WAS IN FAST LANE). FINALLY ABLE TO PULL OVER TO SIDE OF ROAD HYSTERICAL, SHUT OFF AND WAITED A MINUTE AND IT STARTED. DROVE REST OF WAY HOME *100 MILES* WITH CHECK ENGINE LIGHT ON AND ABS LIGHT ON. I AM SCARED TO DEATH TO DRIVE AGAIN. NOT FUN HAVING A VEHICLE STALL/QUIT WHATEVER ON INTERSTATE IN RUSH HOUR TRAFFIC.
Electrical system, Visibility, May 5, 2015
I STARTED THE TRUCK AND THEN TURNED ON THE REAR DEFROST, WHICH I RARELY USE. IT WAS ABOUT 55 DEGREES OUTSIDE. AFTER ABOUT 2 MINUTES I HEARD A HISSING NOISE THAT LASTED FOR ABOUT 5 SECONDS AND THEN A HEARD LOUD POP AND THEN THE WINDSHIELD SHATTERED. MANY OTHER ARTICLES ON THE WEB INDICATE THAT THIS IS A KNOWN DEFECT WITH THE REAR DEFROST. I CALLED FORD AND THEY WILL NOT OFFER AND COMPENSATION TO HAVE IT FIXED EVEN THOUGH IT IS A KNOWN ISSUE. MY DAUGHTER WAS IN THE BACK SEAT AND GOT GLASS IN HER HAIR. *TR
Fuel/propulsion system, Apr 30, 2015
I ATTEMPTED TO START MY TRUCK, IT TURNED OVER BUT WOULD NOT START. I HAD THE TRUCK TOWED TO THE LOCAL FORD DEALERSHIP WHERE I PURCHASED IT NEW, AND FOUND THE CAUSE OF THE NO START CONDITION TO BE THE FUEL PUMP DRIVER MODULE. (PART NUMBER 5L3A-9D370-AA) I ASKED TO HAVE THE PART SAVED FOR MY INSPECTION. WHAT I FOUND WAS VERY DISTURBING. THE ALUMINUM CASE OF THE MODULE WAS CRACKED IN HALF AND HAS A DIME SIZE HOLE ERODED THRU. BY CHANCE, ONE OF MY WORK ASSOCIATED WHO HAS A 2004 F150 HAD A FLAT TIRE THIS MORNING (JUST THREE DAYS AFTER MY EXPERIENCE WITH THIS PROBLEM) AND HAD THE SPARE TIRE DOWN. I LOOKED UNDERNEATH HIS TRUCK AND FOUND HIS TRUCK TO HAVE A MODULE IN AS POOR CONDITION AS THE ONE I HAD REPLACED. I TOOK A PICTURE THAT I WOULD BE HAPPY TO FORWARD. TWO ADDITIONAL WORK ASSOCIATES WITH 2004 - 2005 F150'S HAVE EXPERIENCED THIS SAME PROBLEM WITH THEIR TRUCKS, I HAVE ALSO READ SEVERAL ONLINE POSTS TODAY OF THIS VERY SAME PROBLEM. THIS IS NOT AN ISSUE OF NORMAL WEAR OF A PART, THIS IS A DEFINITE DESIGN FLAW AND SAFETY ISSUE. THE MODULE IN QUESTION IS MOUNTED ABOVE THE SPARE TIRE ON THE DRIVERS SIDE REAR AXLE. THE TIRE IS MOUNTED FOR STORAGE TO THE UNDERSIDE OF THE TRUCK. THE ALUMINUM COVER OF THE MODULE IS MOUNTED AGAINST THE STEEL AXLE AND SEEMS TO ACT LIKE A SACRIFICIAL ANODE AS THE MODULE COVER ERODES AND CRACKS TO THE POINT OF NEAR TOTAL DESTRUCTION EXPOSING A CIRCUIT BOARD TO THE ELEMENTS. IT WOULD SEEM THIS MODULE WOULD BE PLACED IN AN AREA THAT WOULD BE LESS LIKELY TO DESTROYED BY THE ELEMENTS OR ENCAPSULATED OR COATED IN A WAY THAT PROTECT IT. ANY VEHICLE THAT CAN BECOME SUBJECT TO STALL FROM A FAILED PART IS A SAFETY CONCERN AND ON THIS SCALE SHOULD BE CAUSE FOR RECALL CONSIDERATION. THE COST FOR THIS REPAIR "PARTS AND LABOR" AT A DEALERSHIP IS APPROXIMATELY $400.00. *TR
Engine, Apr 29, 2015
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 50 MPH, THE VEHICLE INDEPENDENTLY DECELERATED BEFORE RAPIDLY ACCELERATING WITHOUT WARNING. THE FAILURE PERSISTED AND WOULD CAUSE THE ENGINE TO MISFIRE. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE SPARK PLUG, IGNITION COIL, AND THE NUMBER FIVE COIL NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED HOWEVER, THE FAILURE RECURRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 125,000.
Service brakes, Engine, Apr 21, 2015
UPON STARTING MY CAR THAT MORNING IT BACKFIRED AND WHITE SMOKE EXITED FROM THE EXHAUST WHICH IT HAS NEVER DONE BEFORE. ONCE IDLING I PUT THE TRUCK IN REVERSE WITH MY FOOT ON THE BRAKE AND MY TRUCK ROLLED DOWN THE DRIVEWAY. I HAD TO DEPRESS MY BRAKES WITH SIGNIFICANT FORCE TO GET IT TO STOP. UPON CHECKING THE ENGINE LATER THERE IS NO VACUUM DETECTED AT THE POWER BRAKE ASSIST. THERE IS A RECALL ON OTHER FORD TRUCKS OF THIS YEAR AND MODEL WITH THE SAME ISSUES THAT MINE WAS EXHIBITING. UPON CALLING FORD THEY SAID THAT MY VIN # WAS NOT ASSOCIATED WITH THIS RECALL. GO FIGURE! *TR
Engine, Apr 7, 2015
THIS ENGINE IS PRONE TO ENGINE FAILURE DUE TO CAM PHASERS ON 5.4 MOTOR ON A FORD F150 CAM PHASERS RESULTING IN ENGINE FAILURE WITH THE 5.4 MOTOR ## *TR
Engine, Apr 7, 2015
SPARK PLUGS BLOWING OUT. *TR
Engine, Mar 30, 2015
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE VEHICLE WOULD SHAKE AND THE CHECK ENGINE WARNING INDICATOR ILLUMINATED. THE FAILURE RECURRED NUMEROUS TIMES. THE VEHICLE WAS TAKEN TO A DEALER. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 85,000.
Engine, Mar 23, 2015
2005 FORD F-150. CONSUMER WRITES IN REGARDS TO VEHICLE TUNE-UP ISSUES. *SMD THE CONSUMER STATED NO ONE CAN TELL HIM THE ESTIMATED COST OF A TUNE-UP BECAUSE THE SPARK PLUGS CAN BREAK OFF WHEN BEING REMOVED AND CAN COST SEVERAL HUNDRED OR EVEN THOUSANDS IF THE CYLINDER HEAD HAS TO BE REMOVED TO DEAL WITH THE BROKEN PLUG(S). *JB
Service brakes, Mar 7, 2015, crash
THE VEHICLE HAS A REMOVABLE RUBBER COVER ON THE BRAKE PEDAL WHICH CAN COME OFF DURING BRAKING CAUSING ONE'S FOOT TO COME OFF THE PEDAL. THIS IS WHAT HAPPENED CAUSING ME TO HIT THE CAR IN FRONT OF ME AS I WAS COMING TO A STOP. *TR
Vehicle speed control, Mar 5, 2015
TL*THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT WHILE DRIVING AT 55 MPH, THE ACCELERATOR PEDAL WAS DEPRESSED BUT THE VEHICLE DID NOT MOVE FORWARD. THE VEHICLE WAS TAKEN TO A DEALER. THE TECHNICIAN DIAGNOSED THAT THE SPARK PLUGS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE FAILURE MILEAGE WAS 96.000. THE VIN WAS UNAVAILABLE.
Steering, Suspension, Feb 28, 2015
THE LOWER UJOINT ON THE STEERING COLUMN IS FREEZING UP FROM CORROSION. IN THE PAST I HAD NOTICED IT WAS GETTING HARDER TO STEER SO I WOULD SPRAY THE JOINTS WITH PENETRATING OIL AND THEY WOULD IMPROVE. TODAY THE JOINTS WERE SO BAD IT WAS AS IF THE POWER STEERING HAD GIVEN OUT, TO THE POINT I PULLED OVER TO CHECK THAT I DIDN'T BLOW A POWER STEERING HOSE. I WILL NOT LET MY WIFE DRIVE THIS TRUCK UNTIL THE PART IS REPLACED BUT AT A COST OF $200 FOR THE PART IT WILL HAVE TO BE PARKED FOR A WHILE. I UNDERSTAND NORMAL WEAR BUT THIS IS COMMON ENOUGH TO DRAW SOME ATTENTION I HOPE. *TR
Engine, Feb 17, 2015
EXHAUST MANIFOLD ON THE FORDS' 5.4L ENGINE APPARENTLY WERE NOT ENGINEERED CORRECTLY. I HAVE HEARD OF MANY THAT HAVE LEAKED AND HAD TO BE REPLACED. I WORRY ABOUT THE POSSIBILITY OF FIRE. I HAVE CONTACTED FORD MOTOR CO. MULTIPLE TIMES HOWEVER THEY DECLINED ANY HELP WITH THERE REPLACEMENT ON MY TRUCK. IT SEEMS TO BE A VERY COMMON PROBLEM FROM WHAT I'VE HEARD AND SEE ONLINE. SHOULD FORD HAVE A RECALL ON THESE MANIFOLDS? *TR
Structure, Feb 12, 2015
I TOOK MY TRUCK IN FOR A REPAIR AND WHEN THEY LIFTED IT THEY FOUND HOLES IN THE FRAME OF THE TRUCK. I HAVE BEEN INFORMED THAT IT MAY FAIL WITHIN TWO YEARS. THIS TRUCK IS AROUND 10 YEARS OLD AND HAS BEEN PARKED IN A DRIVEWAY FOR THE FIRST HALF OF ITS LIFE AND UP TILL LAST YEAR HAS BEEN GARAGE KEPT. THERE IS 57,805 MILES ON IT TALKED TO MULTIPLE MECHANICS AND NONE OF THEM CAN BELIEVE THAT THERE IS ANY LOGICAL REASON FOR SUCH A FAST ROT OUT. *TR
Steering, Suspension, Power train, Feb 11, 2015
I JUST WANTED TO ADD MY VEHICLE TO THE LIST OF COMPLAINTS ABOUT THE DIFFERENTIAL. MINE MAKES NOISE AND HAS MADE NOISE FOR QUITE SOME TIME. I THOUGHT IT MIGHT BE THE TIRES OR ROTORS. I FOUND OUT THAT IT WAS COMING DIRECTLY FROM THE REAR DIFFERENTIAL. BASED ON THE COMPLAINTS I HAVE HEARD, I AM PRETTY SURE THIS IS THE SAME THING. THE NOISE SOUNDS LIKE METAL RUNNING ON METAL. I BELIEVE THIS SHOULD BE SOMETHING FORD SHOULD PAY TO FIX. IF I HAVE TO PAY FOR IT, I'M DEFINITELY NOT USING FORD. I READ THAT'S MANY PEOPLE HAVE THE SAME COMPLAINTS. THIS FAILURE IS SECURITY PUBLIC PROBLEMS, BECAUSE ACCIDENTAL OR CRASH MAY OCCUR. *TR
Electrical system, Engine, Feb 10, 2015
WE HAVE HAD OUR 2005 F-150 KING RANCH FOR ABOUT 10 YEARS NOW. TODAY (FEB 10,2015), MY WIFE AND OUR ONE YEAR BABE WERE HEADING TO THE POST OFFICE THE TRUCK DISPLAYED A MESSAGE READING "ENGINE FAILSAFE MODE". THE TRUCK LOST ALL POWER, NO STEERING, AND IT STALL ON THE HIGHWAY GOING ABOUT 65 MPH. LUCKILY, SHE SAID THERE WERE VEHICLES BEHIND HER AND SHE PULLED IT OVER WITH NO STEERING AND THE ENGINE DEAD. MY WIFE THEN SAT ON THE HIGHWAY FOR ABOUT 10 MINUTES AND TRIED TO START THE VEHICLE, WHICH STARTED AND THERE WERE NO "ENGINE FAILSAFE MODE" ON DISPLAY ANYMORE. KNOW WITH-IN THE LAST YEAR OUR TRUCK HAS HAD THE CHECK ENGINE LIGHT AND THE ABS LIGHT HAS COME ON AND OFF EVERY OTHER MONTH. I HAVE CHECKED THE FUSES AND HAD REPLACE A FEW BUT AT TIME IT IS NOT THE FUSE. I'VE HAD THE INTERIOR DIM IN AND OUT AND AT TIMES IT DOES NOT WORK AT ALL. BY READING THE F150.NET FORUM FOUND OUT THE A WIRE THAT SPLITS INTO TWO WIRES WAS CORRODED ON THE PASSENGER SIDE FLOOR BOARD, IT SEEMS THAT CONDENSATION OR WATER COME IN AND STAYS IN THAT POCKET WERE THAT WIRING HARNESS GOES THRU. I AM NOW TERRIFIED THAT TRUCK WILL SHUT OFF ON THE HIGHWAY AGAIN WITH MY FAMILY AND I IN IT. THIS SEEMS TO BE A LIFE THREATENING PROBLEM. I HAVE READ THRU SOME FORUMS AND IT SEEMS THAT PEOPLE HAVE CALLED THE FORD DEALERSHIP AND THE SERVICE DEPARTMENT CLAIMED THEY HAVE NEVER HEARD OF THIS PROBLEM, BUT CAN WORK ON IT IF THEY BRING IT IN. BUT THAT FORD CLAIM THAT THEY FIX THE PROBLEM AND THE PEOPLE SAYS THAT THE PROBLEM STILL EXIST. HOPE SOME ONE CAN HELP OR ASSIST US IN FIXING THIS ISSUE NOT JUST FOR OUR FAMILY BUT FOR OTHERS TOO. SINCERELY [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Other or unspecified, Engine, Jan 23, 2015
BOUGHT A 2005 F150 TRITON V8 5.4L NEW IN 2005. I HAVE NOW EXPERIENCED A CAM PHASE PROBLEM WHICH WILL COST APPX 2500 TO REPAIR. TALKING TO MY MECHANIC HE SAID THAT IT WAS NO PROMISE TO FIX THE ISSUE , BECAUSE THESE MOTORS ARE KNOWN FOR THIS ISSUE. WAS TOLD IT WOULD BE EASIER TO PUT ANOTHER MOTOR IN SO I WOULDN'T HAVE TO WORRY ABOUT ,IF IT WOULD FIX THE PROBLEM. MY BROTHER HAS A 2008 FORD WITH THE SAME MOTOR AND HAD THE SAME PROBLEM ,BUT HIS MOTOR AFTER HAVING THE CAM PHASER'S REPLACED BLEW UP AND HAD TO REPLACE THE MOTOR. AFTER RESEARCHING AND TALKING TO SEVERAL ASE QUALIFIED MECHANICS THEY ALL SAID THAT THERE'S AN ISSUE WITH THE 5.4 LITER TRITON MOTOR. UPON CALLING FORD MOTOR COMPANY AS I WELL FIGURED WOULD HAPPEN THEY SAID THAT THEY WOULDN'T HELP WITH THE COST AND THAT THERE WAS NOR RECALL. CONSUMERS SHOULD BE ABLE TO GET MORE THAN 100,000 MILES OUT OF A VEHICLE THEY BUY. IF FORD WANTS TO KEEP CUSTOMERS HAPPY THEY SHOULD ADDRESS THEPROBLEM AND THE GOVERNMENT SHOULD BE MORE VIGILANT IN ASSURING THE CONSUMER IS PROTECTED FROM COMPANIES WHOSE PRODUCT DOSEN'T MEET STANDARDS. I WOULD LIKE TO SEE THE GOVERNMENT TO LOOK AT ALL COMPLAINTS THROUGH A SURVEY ON THIS MOTOR TO FIND A SOLUTION FOR THE CONSUMER. *TR
Engine, Jan 22, 2015
TL* THE CONTACT OWNS A 2005 FORD F-150. THE CONTACT STATED THAT AFTER STARTING THE VEHICLE, THE ENGINE MISFIRE AND THE CHECK ENGINE WARNING LIGHT ILLUMINATED. THE PROBLEM RECURRED MULTIPLE TIMES. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC. THE TECHNICIAN DIAGNOSED THAT THE SPARK PLUG WAS FRACTURED AND THAT NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 90,000.
Engine, Jan 19, 2015
SPARK PLUG BLEW OUT OF HEAD. *TR
Power train, Electrical system, Engine, Jan 17, 2015
2005 F150 GOES INTO "FAIL SAFE MODE" AND SHUTS DOWN WHILE DRIVING. IT ONLY OCCURRED ONCE PER YEAR STARTING AT 65,000 MILES, BUT NOW HAPPENS EVERY 3-4 WEEKS AT 114,000 MILES. ONCE THE ENGINE SHUTS DOWN, I PUT THE TRANSMISSION INTO NEUTRAL WHILE COASTING AND IT RESTARTS EASILY. THE ENGINE LIGHT ILLUMINATES FOR 3-4 DAYS AND THEN TURNS OFF. IN RESEARCHING THE ISSUE, IT SEEMS TO BE A RATHER COMMON PROBLEM WITH THIS VEHICLE AND IS USUALLY CAUSED BY A FAULTY THROTTLE BODY. FORD STATES THAT THEY ARE AWARE OF THE PROBLEM. *TR