2006 Ford F-150

Problems, recalls and owner-reported issues

Service brakes is the leading concern among 589 owner complaints filed for this model year. This is the 6th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 589

Of the 2006 reports, 58 involved a crash and 18 involved a fire. 42 people were injured and 1 person died.

Primary concernService brakes94 reports · 16% of complaints
Owner complaints589Filed with NHTSA
Recall relationship14 safety recallsNHTSA campaign records

What owners report most often

  1. Service brakes94
  2. Engine and engine cooling79
  3. Engine74
  4. Hydraulic69
  5. Electrical system61
  6. Steering55
  7. Air bags48
  8. Power train47

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Service brakes, hydraulic, power assist, vacuum, hoses, lines/piping, and fittingsMay 7, 2008

    FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.

    ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.

    DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 08V208000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  10. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  11. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  12. Interior lightingFeb 6, 2006

    CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.

    THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.

    DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 06V033000 on NHTSA.gov

  13. Tires, tread/beltNov 21, 2005

    CERTAIN CONTINENTAL CONTITRAC TR OWL, CONTITRAC TR BSW, GENERAL GRABBER TR BSW, AND CONTITRAC BSW TIRES MANUFACTURED BETWEEN MAY 29 AND JUNE 11, 2005, AND SOLD AS ORIGINAL EQUIPMENT ON CERTAIN FORD TRUCKS AND SOLD AS REPLACEMENT TIRES. THESE TIRES CAN WEAR PREMATURELY WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 119, NEW PNEUMATIC TIRES FOR VEHICLES OTHER THAN PASSENGER CARS.

    AFFECTED TIRES MAY NOT MEET THE ENDURANCE TEST REQUIREMENTS OF THE STANDARD. CONTINUED USE OF THE AFFECTED TIRES CAN RESULT IN TIRE FAILURE WHICH COULD LEAD TO VEHICLE DAMAGE OR MOTOR VEHICLE CRASH.

    CONTINENTAL WILL NOTIFY OWNERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 7, 2005. OWNERS MAY CONTACT CONTINENTAL AT 704-588-5895.

    Campaign 05T022000 on NHTSA.gov

  14. Visibility, windshield wiper/washer, motorNov 9, 2005

    ON CERTAIN TRUCKS, PASSENGER CARS AND SPORT UTILITY VEHICLES, THE WINDSHIELD WIPER MOTOR MAY HAVE BEEN PRODUCED WITHOUT GREASE BEING APPLIED TO THE OUTPUT SHAFT GEAR.

    AFTER A PERIOD OF CONTINUOUS USE ON THE HIGH SPEED SETTING, LACK OF GREASE ON THE OUTPUT SHAFT GEAR MAY CAUSE THE GEAR TO DISTORT OR FRACTURE DURING OPERATION RESULTING IN A LOSS OF WIPER FUNCTION. INOPERATIVE WIPERS UNDER INCLEMENT WEATHER CONDITIONS COULD CAUSE A CRASH DUE TO IMPAIRED VISIBILITY.

    DEALERS WILL INSPECT THE WIPER MOTOR FOR THE PRESENCE OF GREASE AND GREASE THE WIPER MOTOR GEARS IF NECESSARY. THE RECALL BEGAN ON NOVEMBER 22, 2005. OWNERS MAY CONTACT FORD AT 1-800-392-3673 OR LINCOLN/MERCURY AT 1-800-521-4140.

    Campaign 05V520000 on NHTSA.gov

Representative owner complaints: engine

153 reports, newest first. Show all

  1. Engine and engine cooling, Mar 26, 2011

    I HAVE A 2006 FORD F-150 AND UPON REMOVING THE SPARK PLUGS AT 60,00 MILES, WHICH AREN'T DUE TO BE DONE UNTIL 100,00 MILES, THE SPARK PLUGS BROKE OFF IN THE HEAD. I HAVE BEEN A CERTIFIED MECHANIC IN THE PAST SO I KNOW HOW TO REMOVE SPARK PLUGS. FORD SHOULD BE ISSUING A RECALL ON THIS PROBLEM. THE PROBLEM IS DISCUSSED A LOT ON INTERNET SITES AND WELL DOCUMENTED TO BE A PROBLEM. *TR

  2. Engine and engine cooling, Mar 14, 2011

    2006 FORD F150 WITH 39,000 MILES ACTING FUNNY. TOOK IT TO GARAGE AND WAS CATALYTIC CONVERTER. STATED THEY WOULDN'T COVER IT BECAUSE I DROVE TO GARAGE. *TR

  3. Engine and engine cooling, Mar 3, 2011

    WHILE DRIVING DOWN THE ROAD THE THREADS IN THE RIGHT REAR CYLINDER HEAD OF MY 2006 FORD F150 5.4L TRITON V8 FAILED CAUSING SPARK PLUG EJECTION AND COIL DAMAGE. IT IS CURRENTLY BEING TOWED TO THE REPAIR SHOP AND, ACCORDING TO THE DEALERSHIP, THE WHOLE CYLINDER HEAD WILL HAVE TO BE REPLACED. IT IS UNKNOWN, AT THIS TIME, WHAT THE DEALERSHIP WILL COVER AND WHAT MY EXPENSES WILL BE. *TR

  4. Engine and engine cooling, Jan 28, 2011

    WHAT A SHOCKER, I GO TO THE FORD DEALER FOR THE 100K TUNE UP FOR MY F-150 KING RANCH ORIGINAL COST $450. ALMOST TWO WEEKS LATER, TRUCK STILL ISN'T FINISHED COST IS AT $3, 500 STILL CAN GO. THEY DON'T KNOW YET UNTIL THEIR FINISHED PUTTING EVERYTHING BACK TOGETHER. 7 OF THE 8 PLUGS BROKE, TWO WOULD NOT COME OUT. FINALLY, THEY GOT ONE OF THE TWO OUT. THE ONE IS SEIZED UP PRETTY GOOD. THE HAD TO TAKE THE HEAD OFF AND WAITING ON THE OUTCOME. I'M UP IN ARMS ON WHAT TO DO. I DON'T HAVE AN EXTRA $3, 000 LAYING AROUND TO PAY FOR THIS PLUS THE PRICE CAN STILL GO UP. HOW CAN THEY NOT TELL YOU THIS UP FRONT AND KEEP PADDING THE PRICE AND NOT KNOWING WHAT ITS GOING TO COST UNTIL YOU PICK YOUR VEHICLE UP. PLEASE CONTACT ME, I WOULD LIKE TO FILE A SUIT AGAINST FORD BUT NEED ASSISTANCE. I TALKED TO SOMEONE FROM FORDS FRONT OFFICE ABOUT THIS ISSUE. THEY ARE WELL AWARE OF THIS MATTER. ALL THEY SAY IS THAT ITS NOT UNDER WARRANTY AND MY VEHICLE IS OVER THE 100K MAX. COME TO FIND OUT, NO MATTER WHAT WARRANTY YOU HAVE, THIS PARTICULAR ISSUE HAS NO WARRANTY TO BEGIN WITH. ALL THEY WOULD DO IS OFFER ME THE "X PLAN" ON A NEW VEHICLE. NOW, WHY WOULD I WANT TO BUY A NEW VEHICLE. I'VE BEEN RAISED ON FORD VEHICLES MY ENTIRE LIFE. I MUST SAY THIS WILL BE MY LAST FORD TRUCK FOR SURE. A FRIEND OF MINE HAS A TOYOTA TRUCK AND HAS OVER 200K MILES. NEVER HAS HAD A ISSUE WITH ANYTHING. PLEASE ADVISE ON WHAT TO DO, THIS NEEDS TO STOP AND FORD NEEDS TO DO SOMETHING ABOUT THIS. BUT I HAVE A FEELING THEY WON'T OR THEY WOULD OF DONE IT ALREADY. *TR

  5. Engine and engine cooling, Jan 26, 2011

    TL*THE CONTACT OWNS A 2006 FORD F150. WHILE DRIVING APPROXIMATELY 55 MPH THE ENGINE LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE OXYGEN SENSORS NEEDED TO BE REPLACED. THE VEHICLE WAS REPAIRED. AFTER THE VEHICLE WAS REPAIRED, THE CHECK ENGINE LIGHT ILLUMINATED AGAIN. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC WHO STATED THAT THE FAILURE WAS CAUSED BY THE OXYGEN SENSORS, WHICH NEEDED TO BE REPLACED A SECOND TIME. THE VEHICLE WAS REPAIRED. THE APPROXIMATE FAILURE MILEAGE WAS 157,000.

  6. Engine and engine cooling, Jan 21, 2011

    TL*THE CONTACT OWNS A 2006 FORD F150. THE CONTACT STATED THAT WHILE DRIVING 70 MPH THE VEHICLE STALLED. SHE WAS ABLE TO RESTART IT AND TWO ATTEMPTS. THE VEHICLE WAS TAKEN TO THE DEALER AND THEY WERE UNABLE TO DUPLICATE THE FAILURE. THE MANUFACTURER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 52,000 AND CURRENT MILEAGE WAS 95,429. UPDATED 03/16/11 *BF UPDATED 04/25/11

  7. Engine and engine cooling, Dec 21, 2010

    I OWN A FORD F150 2006 TRUCK. I TOOK THE TRUCK IN FOR THE 100K SERVICE PER THE FACTORY SPECS FOR A TUNE UP/CHANGING OF THE SPARK PLUGS. THE SPARK PLUGS ARE DEFECTIVE AND BUILD CARBON AROUND THE BOTTOM AND WHEN THEY ARE REMOVED, THE CERAMIC BOTTOMS BREAK OFF INTO THE CYLINDER OF THE ENGINE. *TR

  8. Engine and engine cooling, Dec 20, 2010

    OEM SPARKPLUG IN 2006 F-150 KING RANCH (3-VALVE ENGINE). EXPERIENCED PREMATURE PLUG FAILURE AND RESULTING HIGH REPLACEMENT COSTS DUE TO DEFECTIVE SPARKPLUG DESIGN. PLUG FAILURE RESULTED IN SLUGGISH ENGINE PERFORMANCE THAT LED TO A NEAR ACCIDENT. *TR

  9. Engine and engine cooling, Dec 19, 2010, fire

    THE CROSSOVER PIPE FOR THE EXHAUST SYSTEM IS LOCATED DIRECTLY IN FRONT OF A CROSS BRACE UNDER THE TRANSMISSION. THE BRACE ACCUMULATES DEBRIS EASILY AND IT PACKS UP AGAINST THE EXHAUST PIPE RESULTING IN A FIRE UNDER THE TRUCK. *TR

  10. Engine and engine cooling, Dec 2, 2010

    TL*THE CONTACT OWNS A 2006 FORD F150. WHILE DRIVING APPROXIMATELY 15 MPH, THERE WAS AN UNEXPECTED REDUCTION IN THE ENGINE POWER. THE CONTACT CONTINUED TO DRIVE TO HIS RESIDENCE WITH AN EXCESSIVE LOSS OF ENGINE POWER DURING ACCELERATION. THE VEHICLE WAS TOWED FROM THE RESIDENCE TO AN AUTHORIZED DEALER WHERE THEY STATED THE ENGINE WOULD NEED TO BE REPLACED AS A RESULT OF DEFECTIVE FUEL INJECTORS. THE ESTIMATED REPAIR COST WAS $8,000. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 58,000.

  11. Engine and engine cooling, Nov 29, 2010

    TL*THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT THEY HAD TO REPLACE THE IGNITION COILS FIVE TIMES IN LESS THAN ONE YEAR. THE FAILURE CAUSED THE SPARK PLUGS TO CRACK AND HAVE TO BE REPLACED. THE SPARK PLUGS THAT CRACKED WERE ON TWO SEPARATE CYLINDERS. THE FAILURE CAUSED FUEL TO BE SPILLED ONTO THE ENGINE WHICH COULD CAUSE PROBLEMS WITH THE CATALYTIC CONVERTER. THE CONTACT STATED THAT THE VEHICLE WOULD SPUTTER AT TIMES WHEN HE TRIED TO ACCELERATE TO PASS SOMEONE. THE CONTACT CALLED THE MANUFACTURER WHO STATED THAT THERE WAS NO REMEDY FOR THE FAILURE. THE FAILURE MILEAGE WAS APPROXIMATELY 21,000 AND THE CURRENT MILEAGE WAS APPROXIMATELY 49,000.

  12. Engine and engine cooling, Nov 1, 2010

    I HAVE A 2006 F-150 WITH 99,000 MILES. THE ENGINE DEVELOPED A MISS WHEN UNDER HEAVY LOAD. CHECKING THE SCHEDULED MAINTENANCE RECOMMEND BY FORD, THE SPARK PLUGS NEED TO BE CHANGED AT 100,000 MILES. I TRIED TO CHANGE THE PLUGS MYSELF AND BROKE THE FIRST ONE. I STOPPED AT THAT POINT AND HAD IT TOWED TO THE DEALER. THEY BROKE FIVE ADDITIONAL PLUGS AND THE VEHICLE WAS DOWN OVER NIGHT. FORD HAS ISSUED TECHNICAL SERVICE BULLETINS ON CHANGING THE SPARK PLUGS. THIS IS A KNOWN ISSUE TO FORD. WHEN I CONTACTED FORD THEY SAID THERE WAS NOTHING THEY CAN DUE SINCE ITS OUT OF WARRANTY. I WAS STUCK WITH A $300 LABOR BILL WHICH DID NOT INCLUDE $75 FOR SPARK PLUGS AND $98 FOR THE TOW. FORD NEEDS TO BE HELD ACCOUNTABLE FOR THERE ENGINEERING MISTAKE. *TR

  13. Engine and engine cooling, Power train, Oct 18, 2010

    TL-THE CONTACT OWNS A 2006 FORD F-150. THE CONTACT STATED THAT WHILE ACCELERATING OR DECELERATING, THE VEHICLE SUDDENLY HESITATED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED THAT THERE WERE ONLY TWO QUARTS OF OIL IN THE ENGINE INSTEAD OF THE SEVEN IT WAS SUPPOSED TO CONTAIN; THE DEALER COULD NOT FIGURE OUT WHY THE VEHICLE WAS LOSING SO MUCH OIL. THE DEALER ALSO STATED THAT THE TIMING CHAIN CAUSED THE VEHICLE TO HESITATE. THE FAILURE MILEAGE WAS APPROXIMATELY 23,400 AND THE CURRENT MILEAGE WAS 23,423. UPDATED 01/13/11*LJ THE CONSUMER STATED IT WAS DIFFICULT TO ET THE VEHICLE OUT OF 4-WHEEL DRIVE. ALSO, THE TIMING CHAIN WAS MAKING A SCRAPING NOISE DUE TO LACK OF OIL. UPDATED 03/31/11

  14. Engine and engine cooling, Sep 13, 2010

    I HAVE A 2006 F150 WITH THE 5.4 ENGINE. I HAVE NEVER REPLACED THE SPARK PLUGS AND THE TRUCK HAS 144K MILES. I AM NOW STUCK WITH ~$1800 TO PULL THE CAB TO GET TO THE HEADS TO GET THE PLUGS OUT. 2 MECHANICS CANNOT GET IT OUT NORMALLY. I AM TOLD THAT A FIX FOR STRIPPING THE HEADS IS WITH A SLEAVE THAT I CANNOT GET OUT OF CYLINDER #8. I WAS NEVER INFORMED TO HAVE THE PLUGS CHANGED AT 80KTO 100K MILES. I WOULD NOT HAVE KNOWN ANYTHING ABOUT THIS. I THINK THE FIX IS A POOR DESIGN AND I WAS DESIGNED TO COVER ANOTHER PLUG ISSUE. I AM WONDERING WHY 2 WRONGS DO NOT MAKE A RIGHT AND I AM WONDERING WHAT RECOURSE I HAVE. I HAVE PURCHASED OR TRADED 3 NEW TRUCKS AND CURRENTLY DRIVE A MUSTANG, ALL PURCHASED IN THE LAST 4 YEARS. I AM SERIOUSLY WONDERING IF I SHOULD EVER BUY ANOTHER FORD TRUCK AT THIS TIME. I HAVE BEEN MORE THAN LOYAL TO FORD PRODUCTS OVER THE YEARS. *TR

  15. Suspension, Engine and engine cooling, Aug 31, 2010

    TL*THE CONTACT OWNS A 2006 FORD F150. THE CONTACT STATED THERE WAS AN ABNORMAL NOISE COMING FROM THE VEHICLE REAR WHEN PERFORMING A TURN. THE VEHICLE WAS TAKEN TO A LOCAL REPAIR FACILITY WHERE REPAIRS WERE MADE TO THE VEHICLE. THE FAILURE RECURRED WITHIN TWO WEEKS. IN ADDITION, THE CONTACT STATED THAT THE VEHICLE WOULD NOT START. THE VEHICLE WAS NOT FURTHER REPAIRED. THE FAILURE MILEAGE WAS 80,000. UPDATED 12/01/10. *LJ THE CONSUMER STATED THERE WAS STILL A NOISE COMING FROM THE VEHICLE. ALSO, THE VEHICLE WOULD NOT START ON SEVERAL OCCASIONS. UPDATED 12/14/10*JB

  16. Engine and engine cooling, Jul 18, 2010

    MY VEHICLE IS SHOWING EXTREME HESITATION IN ACCELERATION WHEN ENTERING A HIGHWAY OR PASSING ANOTHER VEHICLE. DURING THESE PROCESSES, MY VEHICLE WILL START BACKFIRING AND MISSING. THE "CHECK ENGINE" LIGHT COMES ON AT THIS TIME. I TOOK MY VEHICLE TO TWO DIFFERENT STATE LICENSED MECHANICS, AND CHAPMAN FORD DEALERSHIP IN PHILADELPHIA. ALL THREE TOLD ME THE PLUGS SHOULD HAVE LASTED 100,000 MILES OR BETTER AND THAT THEY HAVE HAD PROBLEMS WITH THE DESIGN OF THE ENGINE AND THESE PLUGS ARE VERY COMPLICATED TO REPLACE. SPECIAL TOOLS WOULD BE NEEDED TO REPLACE THEM. THEY ALSO SAID IT IS VERY COMMON THESE PLUGS WOULD BREAK OFF WHEN BEING REMOVED. THE COST TO REPLACE THE PLUGS WOULD BE APPROXIMATELY $400 TO $550, WITH AN ADDITIONAL COST IF ANY PLUGS BREAK. THE DEALERSHIP TOLD ME THERE IS NO RECALL WHEN THERE SHOULD BE. THIS IS A MAJOR PROBLEM AT THE EXPENSE OF THE OWNER, AS WELL AS A SAFETY ISSUE. I REALIZE SPARK PLUGS ARE NOT UNDER WARRANTY, BUT THE COST TO REPLACE THEM IS RIDICULOUS BECAUSE AS THE MECHANICS STATED, IT WAS A FLAW IN THE DESIGN OF THE PLUGS AND THEY CORRODE TO THE ENGINE BLOCK. FORD REALIZED THIS AND CHANGED THE PLUGS IN NEWER VEHICLES TO A NON-CORROSIVE PLUG. I FEEL THE CUSTOMER SHOULD NOT HAVE TO PAY FOR A POOR DESIGN FROM FORD. I AM SCHEDULED TO HAVE THIS WORK COMPLETED ON JULY 21, 2010 AT CHAPMAN FORD IN PHILADELPHIA BECAUSE MY VEHICLE IS UNSAFE TO CONTINUE DRIVING ON THE HIGHWAY AND IS USING AN ACCESS AMOUNT OF GASOLINE. *TR

  17. Engine and engine cooling, Jul 3, 2010, fire

    CERTAIN FORD MAKES, MODELS AND MOTORS ARE KNOWN FOR EJECTING SPARK PLUGS WHICH DESTROYS THE IGNITION COIL AND IS A FIRE HAZARD. THEY ARE ALSO KNOWN FOR THE SPARK PLUG BREAKING WHILE TRYING TO REMOVE THEM WHICH IS A FINANCIAL BURDEN ON THE CUSTOMER AS WELL AS A RISK THE MOTOR WHILE TRYING TO RESOLVE THE ISSUE. THERE ARE TSB'S ON THIS. I NEVER RECEIVED A LETTER FROM FORD TO GIVE ME THE HEADS UP ON THIS AND LEARNED AFTER THE FACT OF ATTEMPTING TO GET A TUNE UP.........NOW STUCK WITH TWO BROKEN SPARK PLUGS STUCK IN THE MOTOR AND HAVE NO IDEA HOW MUCH THIS IS GOING TO COST ME IN THE END. I AM WITHOUT MY TRUCK WHILE WE WAIT FOR A TOOL THAT WILL HOPEFULLY REMOVE THE BROKE OFF SLEEVES. IF IT DOESN'T WORK I WILL HAVE TO HAVE THE HEAD PULLED AND WHO KNOWS IF IT WILL NEED TO BE REPLACED. EVEN IF IT REMOVES IT, I WON'T KNOW UNTIL SOMETHING HAPPENS IF IT ENDS UP CAUSING DAMAGE TO MY ENGINE. I HAVE HAD BAD EXPERIENCES WITH FORD - TWO VEHICLES NOW. THEY DO NOT BACK UP THEIR KNOWN DEFECTS. MY FIRST PROBLEM WITH THIS F150 (TRITON) WAS WHEN THE COMPUTER SHUT DOWN LEAVING ME STRANDED IN ANOTHER STATE BECAUSE THE WIRES WERE RUBBING AGAINST THE STEERING COLUMN BRACKET. I PUT A LOT OF MILES ON SO IT WAS IN EXTENDED WARRANTY AND THE DEDUCTIBLE PAID THE REPAIR. FORD HAD NO INTENTION OF TAKING RESPONSIBILITY FOR IT EVEN THOUGH IT WOULD HAVE NORMALLY BEEN UNDER ORIGINAL WARRANTY EXCEPT FOR THE MILES I PUT ON A VEHICLE. THERE WAS NO ROADSIDE SERVICE IN THE AREA I WAS IN AND I GOT STUCK WITH ALL KINDS OF EXPENSES FROM IT. SEEMS OUR AMERICAN MANUFACTURERS SHOULD BE HELD ACCOUNTABLE FOR THEIR MULTIPLE KNOWN DEFECTS AS WELL AS OUR FOREIGN MANUFACTURERS. I AM ONLY ANSWERING YES TO THE FIRE BECAUSE I AM AWARE THAT OTHERS HAVE HAD THIS AS A PROBLEM. I HAVE NOT HAD A FIRE YET, BUT WE ARE NOT DONE TRYING TO RESOLVE THE PROBLEM. *TR

  18. Engine and engine cooling, Jun 26, 2010

    DURING ROUTINE MAINTENANCE SPARK PLUG CHANGE SIX OF THE OEM INSTALLED SPARKPLUGS BROKE OFF IN THE CYLINDER HEAD OF THE ENGINE. FORD DEALER ADMITS TO HAVING PROBLEMS WITH THIS DESIGN ENGINE AND STATES THIS OCCURS OFTEN. FORD DEALER STATED THAT FORD ADMITS AN ISSUE WITH THIS DESIGN SPARKPLUG AND HAS A TSB DETAILING THE PROCEDURE FOR BROKEN PLUG REMOVAL BUT HAS ISSUED NO FORMAL RECALL. DEALER ADVISED THAT FORD ALSO HAS A "SPECIAL TOOL" DESIGNED FOR THIS 5.4 3 VALVE SERIES MOTOR THAT IS ENGINE SPECIFIC TO REMOVE THE BROKEN PIECE OF THE SPARKPLUG BECAUSE THIS HAPPENS SO OFTEN. ALL BUT ONE OF THE BROKEN PLUGS WAS ABLE TO BE REMOVED USING A SPECIALTY TOOL PURCHASED AT AN AUTOMOTIVE PARTS STORE. FORD DEALER WAS UNABLE TO GET THE LAST BROKEN PLUG EXTRACTED FROM CYLINDER HEAD WITH THEIR "SPECIAL TOOL". ENGINE NEEDED TO BE DISSEMBLED AND CYLINDER HEAD REMOVED SO THAT THE BROKEN PIECE COULD BE EXTRACTED. THIS REPAIR COST $1708.00 TO COMPLETE. ALONG WITH $85.00 DIAGNOSTIC FEE TO TELL ME THEY COULD NOT GET THE BROKEN PIECE OUT. THE REPAIR TOOK TWO WEEKS TO HAVE COMPLETED. I FEEL THAT FORD SHOULD ISSUE A RECALL FOR THIS ISSUE AND THEY SHOULD REIMBURSE ME FOR MY COSTS DUE TO THEIR FAULTY DESIGN FLAW. *TR

  19. Engine and engine cooling, Jun 25, 2010

    TL* THE CONTACT OWNS A 2006 FORD F-150. WHILE ATTEMPTING TO REPLACE THE SPARK PLUGS IN THE ENGINE, THE CONTACT NOTICED THAT FOUR OF THE SPARK PLUGS WERE WEDGED INTO THE HEAD GASKET AND COULD NOT BE REMOVED. THE VEHICLE WAS NOT DIAGNOSED AND THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGES WAS 46,000. UPDATED 11/08/10 * BF UPDATED 11/10/10*JB

  20. Engine and engine cooling, Apr 26, 2010

    MY 2006 FORD F-150 HAD A SPARK PLUG BROKE OFF AND NOW THE ONLY WAY TO FIX THIS IS TO REMOVE THE HEAD APPROX 3000.00 TO CORRECT. FORD SAYS THEY ARE AWARE OF THE PROBLEM BUT THEY REFUSE TO DO ANYTHING ABOUT IT. THE VEHICLE ONLY HAS 45,000 MILES AND THE TRUCK IS NOW NON DRIVABLE. WHY AREN'T THEY BEING HELD ACCOUNTABLE FOR SOMETHING WHEN THEY KNOW IT IS A PROBLEM WITH THIS STYLE VEHICLE. *TR

  21. Engine and engine cooling, Feb 21, 2010

    MY 2006 F-150 WITH THE 4.6L MOTOR EJECTED A SPARK PLUG FROM THE CYLINDER WITHOUT WARNING. I WENT TO CRANK THE VEHICLE ON 2/19/10, AND THERE WAS A HORRENDOUS KNOCKING OR TAPPING SOUND. I WAS ON MY WAY OUT OF TOWN, SO I DID NOT HAVE TIME TO DO A THOROUGH CHECK OF WHAT COULD BE WRONG. I SHUT THE VEHICLE OFF AND LEFT IT SITTING UNTIL I RETURNED ON 2/21/2010. UPON LOOKING, I NOTICED THAT THE SECOND CYLINDER IN FROM THE FIREWALL ON THE PASSENGER SIDE HAD EJECTED THE PLUG FROM THE CYLINDER WELL. WHEN I WENT TO TRY TO PUT THE PLUG BACK IN, IT WOULD NOT TIGHTEN. I JIGGLED THE PLUG AND RATCHET EXTENSION AND NOTICED THAT THE THREADED AREA TO ACCEPT THE PLUG WAS MUCH LARGER THAN THE STOCK PLUG. I UNDERSTAND THAT FORD HAS USED MANY EXCUSES AS TO WHY THIS HAPPENS, BUT I ASSURE YOU THAT I HAVE PURCHASED NO NEW PARTS. THIS VEHICLE IS NOW UNUSABLE, AND IS MY PRIMARY TRANSPORTATION TO AND FROM WORK. THERE IS OBVIOUSLY AN ISSUE WITH THESE MOTORS AND EJECTING PLUGS, SO MY QUESTION IS WHY HAS FORD NOT STEPPED UP TO ADDRESS THIS ISSUE? *TR

  22. Engine and engine cooling, Power train, Feb 17, 2010

    I PURCHASED A FORD F-150 IN 2006. I AM AT MY 100,000 MAINTENANCE AND THE SPARK PLUGS HAVE TO BE CHANGED. I SPOKE WITH A REPRESENTATIVE AT THE FORD REPAIR SHOP WHO TOLD ME THAT I WOULD HAVE TO BRING MY TRUCK IN 24 HOURS EARLY TO SOAK THE PLUGS BECAUSE THEY WILL BREAK IN THE MOTOR AND I WILL HAVE TO PAY TO HAVE THEM REMOVED. I FOLLOWED THERE INSTRUCTIONS ON MONDAY MORNING AND TOOK THE TRUCK TO THEM. THEY CALLED AND INFORMED ME THAT THEY WOULD HAVE TO TAKE THE HEAD OFF MY MOTOR TO REMOVE THE PLUGS AT A CONSIDERABLE EXPENSE TO ME. IT DOES NOT SEEM FAIR TO ME THAT IF FORD MECHANICS PUT FORD PLUGS INTO THERE FORD TRUCKS AND WHEN THERE FORD MECHANICS TRY TO REMOVE THE FORD PLUGS FROM THE FORD VEHICLE THEY BREAK AND I HAVE TO PAY FOR THE DAMAGES. *TR

  23. Engine and engine cooling, Feb 5, 2010

    I'M AN OWNER OF A 2006 FORD F-150 5.4 ENGINE. I HAVE HAD 3 ENGINE FAILURES WITH THIS TRUCK THE FIRST ONE WAS AN INJECTOR. SECOND WAS A TIMING SOLENOID. THIRD WAS A COIL. I HAD OVER 100,000 KMS. I HAD MY PLUGS CHANGED. THE MECHANIC ENDED UP BREAKING OFF 6 PLUGS IN THE ENGINE. THIS IS A VERY EXPENSIVE REPAIR, IT SHOULD ONLY BE REGULAR MAINTENANCE. I HAVE DONE A GREAT DEAL OF RESEARCH AND HAVE FOUND IT IS A VERY WIDESPREAD PROBLEM. I FEEL OWNERS SHOULD BE COMPENSATED. ANY ADVICE I CAN RECEIVE WOULD BE HELPFUL THANKS IN ADVANCE. *TR

  24. Engine and engine cooling, Jan 5, 2010

    TL*THE CONTACT OWNS A 2006 FORD F150. WHILE DRIVING APPROXIMATELY 45 MPH, THE VEHICLE STALLED. THE FAILURE OCCURRED IN JANUARY 2009, JUNE 2009 AND AGAIN IN OCTOBER 2009. THE FAILURE BECAME MORE FREQUENT AND PROGRESSIVELY WORSE OVER TIME. THE VEHICLE WOULD COMPLETELY SHUT DOWN WITH NO WARNING LIGHTS; SHE WOULD BE ABLE TO RESTART AFTER THREE ATTEMPTS. SHE TOOK THE VEHICLE TO THE DEALERSHIP AND WAS TOLD THAT THEY COULD NOT DUPLICATE THE FAILURE. SHE CALLED THE MANUFACTURER WHO STATED THAT SHE SHOULD TAKE THE VEHICLE BACK TO THE DEALER. THE VEHICLE HAS NOT BEEN REPAIRED TO-DATE. THE CURRENT MILEAGE WAS APPROXIMATELY 74,000. THE FAILURE MILEAGE WAS APPROXIMATELY 40,000.

  25. Engine and engine cooling, Dec 29, 2009

    SPARKPLUG POPPING OUT WHILE DRIVING 60 MPH ON HIGHWAY ,THOUGHT IT WAS A BLOW OUT OF MY TIRE HAD TO QUICKLY MOVE OVER TO THE RIGHT AND EXIT .FOUND OUT IT WAS THE SPARKPLUG . LATER AFTER A FEW PHONE CALLS TO DEALERS AND MECHANICS THIS IS A PROBLEM THAT HAPPENS REGULARLY AND THAT FORD KNOWS ABOUT THIS PROBLEM. THIS SHOULD NEVER HAPPEN. I FEEL CHEATED AND I WOULD HAVE NEVER BOUGHT THIS TRUCK F-150 AT ALL IF I NEW ABOUT THIS. AFTER ALL THIS I WILL CONTACT THE MEDIA AND LOCAL PAPERS TO LET PEOPLE KNOW ABOUT THIS PROBLEM. I ALSO FOUND OUT IF WILL START A FIRE IF I KEPT DRIVING. *TR