2006 Ford Fusion

Problems, recalls and owner-reported issues

Air bags is the leading concern among 730 owner complaints filed for this model year. This is the 12th highest complaint count among 15 Fusion model years with reports.

Complaints by model year
  1. 730

Of the 2006 reports, 38 involved a crash and 4 involved a fire. 33 people were injured.

Primary concernAir bags319 reports · 44% of complaints
Owner complaints730Filed with NHTSA
Recall relationship5 safety recallsNHTSA campaign records

What owners report most often

  1. Air bags319
  2. Power train150
  3. Structure74
  4. Electrical system71
  5. Engine47
  6. Service brakes38
  7. Latches/locks/linkages37
  8. Vehicle speed control28

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleMar 10, 2021

    Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

    An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

    Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

    Campaign 21V158000 on NHTSA.gov

  2. Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleDec 18, 2019

    Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

    If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

    Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

    Campaign 19V904000 on NHTSA.gov

  3. Air bags, frontal, passenger side, inflator moduleDo not drive until repairedJan 10, 2017

    Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

    Campaign 17V024000 on NHTSA.gov

  4. Air bags, frontal, passenger side, inflator moduleDo not drive until repairedMay 31, 2016

    Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

    Campaign 16V384000 on NHTSA.gov

  5. EquipmentMay 29, 2014

    Ford Motor Company (Ford) is recalling certain all weather driver side accessory floor mats sold for use in model year 2006-2011 Ford Fusion and Mercury Milan, 2006 Lincoln Zephyr, and 2007-2011 Lincoln MKZ vehicles manufactured November 9, 2007, through October 31, 2010. The affected floor mats may move and possibly interfere with the accelerator pedal.

    The floor mat could shift such that it could interfere with the accelerator pedal, preventing its return to an idle position, which could result in unintended vehicle speeds, increasing the risk of a crash.

    Ford will notify owners, and dealers will install new replacement mats, free of charge. The recall began in July 2014. Owners may contact Ford's customer service at 1-800-392-3673. Ford's number for this recall is 14S07. NOTE: Vehicles built after October 31, 2010, while potentially equipped with the same floor mats, are equipped with a Brake Over Accelerator (BOA) feature that prevents simultaneous accelerator and brake application, allowing the vehicle to be safely stopped by pressing firmly and steadily on the brake pedal.

    Campaign 14E028000 on NHTSA.gov

Representative owner complaints

730 reports, newest first.

  1. Power train, Vehicle speed control, Engine, Nov 8, 2014

    THIS VEHICLE LOSE POWER AND SLOWS DOWN, IT HAPPENED ON THE EXPRESS WAY MORE THAN 5 TIMES. I WAS ALMOST REAR ENDED BY A SEMI TRUCK. I ONLY DRIVE IT ON SIDE STREETS NOW. IT POPS INTO GEAR VERY HARD, THE WRENCH LIGHT AND THE CHECK ENGINE LIGHT IS ON. IT GETS STUCK IN SECOND GEAR AND BURNS A LOT OF GAS. IT STARTED SOON AFTER THE WARRANTY RAN OUT. I HAD A LOT OF REPAIRS DONE AND THE POWER TRAIN AND ENGINE IS NOT WORKING RIGHT AS OF YET, SOMETHING IS WRONG WITH THIS FORD FUSION 06 AND A LOT OF PEOPLE ARE HAVING THE SAME PROBLEMS WITH IT. WHY DOES IT TAKE THE DEATHS OF MANY INNOCENT PEOPLE FIRST BEFORE THERE'S A RECALL? *TR

  2. Power train, Oct 27, 2014

    WHILE SHIFTING FROM HIGHER GEAR TO LOWER GEAR WHILE CLIMBING A HILL, TRANSMISSION JUMPED BETWEEN GEARS, SLAMMING THE GEARS AS IF POPPING A CLUTCH (IT'S AN AUTOMATIC TRANSMISSION). ON ANOTHER HILL, THE VEHICLE DID NOT ENGAGE IN THE LOWER GEAR, REVVING UP TO ABOUT 4000 RPM AS IF IN NEUTRAL, LEAVING THE CAR DECELERATING ON THE UPHILL STRETCH AMONG SPEEDING TRAFFIC. I HAD TO MOVE THE GEAR SHIFT TO NEUTRAL AND BACK TO DRIVE, EASE ON THE ACCELERATOR, AND THE LOWER GEAR ENGAGED, AFTER SLOWING TO ABOUT 35 ON 65 MPH SPEED LIMIT FREEWAY. FORD LISTS THE REPAIR IN TSB 08-24-1 AS "TRANSMISSION HARSH SHIFTING" AND RECOMMENDS REPLACEMENT OF THE MAIN CONTROL. THIS PART HAS BEEN IDENTIFIED AS FAULTY AND COMMON WITH THE TRANSMISSIONS INSTALLED ON MY VEHICLE AND MANY OTHER MAKES AND MODELS. IT PRESENTS A CLEAR DANGER TO DRIVERS AND PASSENGERS WHO RISK BEING REAR-ENDED DUE TO SUDDEN DECELERATION OR STRANDED DUE TO "HARSH SHIFTING" DAMAGE TO THE TRANSMISSION AND DRIVE TRAIN. I HAVE NO CONFIDENCE DRIVING THE CAR OUT OF TOWN OR NEAR ANY HILL, AND THE VEHICLES SHOULD BE RECALLED. *TR

  3. Power train, Engine, Oct 27, 2014

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 60 MPH, THE VEHICLE SUDDENLY DECELERATED AND FAILED TO ACCELERATE OVER 20 MPH. THE VEHICLE WAS RESTARTED AND THE FAILURE RECURRED. THE VEHICLE WAS TOWED TO THE DEALER FOR DIAGNOSIS. THE TECHNICIAN NOTICED THAT THE WRENCH WARNING LIGHT ILLUMINATED AND DIAGNOSED THAT THE DRIVE TRAIN AND THE THROTTLE BODY FAILED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 97,000.

  4. Power train, Oct 27, 2014

    WHILE DRIVING ON THE SUNCOAST PKWY AT 60 MPH MY VEHICLE SUDDENLY SLOWED TO ONLY 20 MPH CAUSING ME TO BE A ROAD HAZARD. I WAS NEARLY KILLED BY THE OTHER CARS IN THE FLOW . IT WAS A FRIGHTENING EXPERIENCE. *TR

  5. Power train, Oct 15, 2014

    I WAS TRYING TO ACCELERATE TO MERGE ON TO THE FREEWAY. MY 2006 FORD FUSION REFUSED TO RESPOND. THE REVS WENT UP TO 4000 RPM AND THE CAR JUST STAYED THERE GOING VERY SLOWLY. AFTER A FEW SECONDS, IT JERKED FORWARD, SO I PULLED BACK ON THE SIDE OF THE ROAD AND LET THE "TANTRUM" PAST. I'VE HAD SEVERAL CLOSE CALLS SINCE-- THE MOST SCARY ONE OCCURRING IN STOP-AND-GO TRAFFIC. WHEN ACCELERATING AFTER SLOWING DOWN, THE FUSION WILL REV UP AND CREEP SLOWLY FORWARD UNTIL ONE REMOVES ONE'S FOOT FROM THE GAS PEDAL AND ALLOW IT TO SETTLE BACK IN GEAR. LUCKILY, I'VE AVOIDED BEING REAR-ENDED BY FAST APPROACHING CARS. RECENTLY, FORD CLEANED THE THROTTLE BODY AND CHARGED $232.00, I STILL HAVE THE SAME PROBLEM AND AM STILL WAITING FOR A RECALL ON THIS VEHICLE. INCIDENTALLY, THE STALLING ALSO HAPPENS AFTER MAKING A RIGHT OR LEFT HAND TURN. *TR

  6. Electrical system, Oct 12, 2014

    THE POWER LOCKS, AND INTERIOR DOOR HANDLES TO OPEN THE DOOR IN BOTH THE FRONT AND REAR/DRIVER AND PASSENGER SIDES MALFUNCTION REGARDLESS OF USE/FORCE. THE INTERIOR DOOR HANDLE WARPS/BENDS AND BREAKS. THE LOCKING MECHANISM ALSO MALFUNCTIONS MAKING IT IMPOSSIBLE TO OPEN THE DOOR FROM THE INTERIOR. IN ONLY WAY TO EXIT THE VEHICLE IS TO ROLL DOWN THE WINDOW AND OPEN THE DOOR FROM THE OUTSIDE DOOR HANDLE. ONCE THE LOCKING MECHANISM HAS MALFUNCTIONED, IT IS IMPOSSIBLE TO LOCK THE VEHICLE VIA THE REMOTE ALARM OR WITH THE PHYSICAL KEY. THIS PRESENTS A MAJOR PROBLEM AS 1:IN THE EVENT THAT THE DRIVER AND OR PASSENGERS NEED TO EXIT THE VEHICLE IT IS IMPOSSIBLE UNLESS WINDOWS ARE ROLLED DOWN. 1B: IN THE EVENT THAT A CRASH OR WINDOWS MALFUNCTION, ALL OCCUPANTS ARE TRAPPED IN VEHICLE 2:THE VEHICLE IS WITHOUT PASSIVE ANTI-THEFT AS THE DOORS ARE UNABLE TO LOCK. *TR

  7. Power train, Engine, Sep 29, 2014

    VEHICLE IS HESITANT TO START AND GET UP PAST 5 MPH AND ENGINE LIGHT CAME ON. TOOK CAR TO LOCAL PEP BOYS WHERE THEY PLACED IT ON ENGINE MACHINE. PER PEP BOY CAR THROUGH THROTTLE BODY STUCK OPEN CODE. LOCAL DEALER CLOSED DROPPED CAR OFF FOR LOOK OVER. DEALER CONFIRMED MONDAY THAT THROTTLE BODY IS STUCK BUT STATE THAT THIS VEHICLE IS NOT A PART OF CURRENT THROTTLE BODY RECALL...IM WRITING THIS HERE SO IF FORD SHOULD DECIDE TO COVER THIS AT A FUTURE TIME I'LL BE ABLE TO FILE FOR A REFUND. *TR

  8. Structure, Sep 16, 2014

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE PARKED, THE FRONT DRIVER SIDE INTERIOR DOOR HANDLE FAILED TO OPEN THE DOOR. THE FAILURE OCCURRED ON ONE OCCASIONS. THE VEHICLE WAS TAKEN TO A PRIVATE MECHANIC WHERE IT WAS DIAGNOSED THAT THE INTERIOR DRIVER SIDE DOOR HANDLE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 100,000.

  9. Power train, Sep 15, 2014

    AS REPORTED MULTIPLE TIMES THESE TRANSMISSIONS BEGIN TO SLIP VERY BADLY. WHILE TRYING TO MERGE INTO TRAFFIC ALMOST 90% OF THE TIME HOT OR COLD AT ABOUT 40MPH WHEN YOU PRESS THE GAS THE TRANSMISSION WILL SLIP LEAVING YOU HANGING OUT TO DRY(THIS IS EXTREMELY DANGEROUS)...WHEN DOWNSHIFTING SOMETIMES AROUND 20MPH THERE WILL BE A LOUD BANGING UNDER THE DRIVERS SIDE AREA...THE TSB WAS ISSUED WAY BACK IN 2007 REGARDING ALL THESE ISSUES BUT NO RECALL...THE FLOOR MATS WERE RECALLED? BUT NOT THIS ISSUE. ALL OVER THE INTERNET YOU SEE THE INSANE AMOUNT OF PEOPLE HAVING THIS SAME ISSUE DUE TO THE AISIN TRANSMISSION THEY USED....SAME PROBLEM OCCURRED IN MULTIPLE MAKES AND MODELS OF VEHICLES WITH SAME TRANSMISSION COMPONENTS. THEY SAY REPLACE THE TRANSMISSION "VALVE BODY" OR AKA CONTROL ASSEMBLY...ITS ONLY $2,000 IF YOU HAVEN'T ALREADY BURNT UP THE WHOLE TRANSMISSION THEN ITS $4-5K. *TR

  10. Structure, Sep 4, 2014

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE DOORS BECAME INOPERABLE. THE FAILURE RECURRED MULTIPLE TIMES. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 123,000.

  11. Electrical system, Exterior lighting, Aug 27, 2014

    RIGHT DIRECTIONAL SIGNAL DIDN'T WORK. *TR

  12. Seats, Equipment, Aug 25, 2014

    I HAD A PASSENGER IN THE REAR PASSENGER SIDE SEAT THAT COULD NOT OPEN THE DOOR TO GET OUT. I HAD TO GO TO THE OUTSIDE DOOR HANDLE TO OPEN THE DOOR. ON INSPECTION IT APPEARS THE INTERIOR REAR DOOR HANDLE HAS STARTED TO CRACK AT THE PIVOT POINT(SPRING RETURN ATTACHMENT POINT). THE BREAK CAUSES INTERFERENCE WITH THE REAR DOOR HANDLE BEZEL AND LIMITS TRAVEL OF DOOR HANDLE (DOOR WON'T OPEN). IT APPEARS THE SAME THING IS STARTING TO HAPPEN ON THE OTHER REAR DOOR. CAR ONLY HAS 85000 MILES. IT APPEARS TO BE A DESIGN/MANUFACTURING DEFECT. I WILL BE GOING TO FORD TO GET A REPLACEMENT WHICH I HOPE HAS HAD A DESIGN CHANGE TO FIX THIS. THE REAR DOORS HAD BEEN USED VERY LITTLE SO ITS NOT A USAGE ISSUE. THIS IS A REAL SAFETY CONCERN FOR REAR PASSENGERS. *TR

  13. Engine and engine cooling, Aug 22, 2014

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT AFTER STARTING THE VEHICLE, THE IDLER PULLEY FRACTURED. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 180,000.

  14. Electrical system, Engine, Fuel/propulsion system, Aug 22, 2014

    THE FACTORY IGNITION COILS BEGAN TO SHORT AGAINST THE INTERIOR WALLS OF THE ENGINE HEAD ABOVE THE SPARK PLUGS. AS THEY SHORTED IT BURN THE POWER CONTROL MODULE (PCM). WITH NO PCM MY SPARK PLUGS FAILED TO LIGHT, CAUSING MY ENGINE BECOME FLOODED WITH GASOLINE, WHICH WASHED AWAY THE LUBRICANTS ON MY CYLINDER AND HEADS CAUSING ALL OF MY CYLINDERS AND HEADS TO BECOME DAMAGED. AS THIS HAPPENED BEFORE I WAS ABLE TO PULL OVER MY ENGINE SHUT OFF. CAUSING ME TO LOSE POWER STEERING AND ALL OF THE OTHER ELECTRICAL FUNCTIONING COMPONENTS. LUCKILY I WAS ON A FAIRLY QUIET ROAD AND AT SOMEWHAT LOW SPEEDS, BUT FOR THE MANY OTHERS THAT HAVE OR COULD EXPERIENCE THE SAME PROBLEM MIGHT NOT HAVE BEEN OR BE AS LUCKY. 2006 FORD FUSION 3.0L V6. *TR

  15. Air bags, Structure, Aug 20, 2014

    THE DASHBOARD IS BULGING/BUCKLING AGAINST THE PASSENGER SIDE AIRBAG. THE BUBBLE APPEARS TO BE CAUSED BY THE DASH MATERIAL SURROUNDING THE AIRBAG BECOMING DETACHED OR UNGLUED. THE POSITION OF THIS BULGING AND SEPARATION CAUSE CONCERN THAT THE AIRBAG MAY MALFUNCTION UPON DEPLOYMENT. *TR

  16. Air bags, Structure, Aug 18, 2014

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE PASSENGER SIDE DASHBOARD WAS SEPARATING WHICH COULD POSSIBLY EXPOSE THE AIR BAG. THE CONTACT MENTIONED THAT THE PASSENGER SIDE AIR BAG LIGHT ILLUMINATED. THE VEHICLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED THAT THE ENTIRE DASHBOARD NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 53,000.

  17. Air bags, Structure, Aug 14, 2014

    THE DASHBOARD IS SEPARATING FROM THE PASSENGER AIR BAG AREA AND SEEMS TO BE STRETCHED BY SOMETHING, UNSURE AS TO CAUSE AS NOTHING IS APPARENT. ALSO THE FRONT LEFT DEFROSTER AIR VENT NEAR THE WINDSHIELD STARTED TO DETACH FROM THE DASHBOARD AS IF IT WAS UNDER SPRING PRESSURE TO DO SO. THE LOCAL DEALER SAYS THERE IS NO FIX FOR THIS TO HIS KNOWLEDGE , EXCEPT TO REPLACE THE ENTIRE DASHBOARD. THE DASHBOARD DOES NOT APPEAR TO BE MADE OF MATERIAL THAT STANDS UP TO UV LIGHTING AS TO WEAR AND NOW APPEARS TO BE EITHER POOR QUALITY MATERIALS OR WAS FACTORY INSTALLED IMPROPERLY. *TR

  18. Air bags, Structure, Aug 6, 2014

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT NOTICED A PROTRUSION ON THE PASSENGER SIDE DASHBOARD WHERE THE AIR BAG WAS LOCATED. IT APPEARED AS IF THE AIR BAG WOULD DEPLOY AT ANY MOMENT. THE VEHICLE WAS TAKEN TO TWO MECHANICS WHO BOTH STATED THAT THE PROTRUSION WAS NOT CAUSED BY THE AIR BAG. THE VEHICLE WAS TAKEN TO A BODY SHOP AND THE MECHANIC STRETCHED THE MATERIAL TO REPAIR THE DASHBOARD AND CLOSED THE OPENING THAT WAS CREATED. THE MANUFACTURER WAS NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 62,000. UPDATED 09/15/14*LJ

  19. Seat belts, Jul 31, 2014

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING AT VARIOUS SPEEDS, THE SEATBELT LIGHT ILLUMINATED AFTER SECURING THE SEATBELT. IN ADDITION, THE CONTACT STATED THAT SEVERAL ATTEMPTS WERE MADE TO UNLATCH THE SEATBELT BUT FAILED. THE CONTACT HAD TO CUT THE DRIVERS SEATBELT TO RELEASE FROM THE SEAT. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 100,000.

  20. Engine and engine cooling, Electrical system, Visibility, Structure, Latches/locks/linkages, Jul 24, 2014

    MOTOR MOUNTS: ALL THREE MOUNTS HAVE BEEN REPLACED. 6 TOTAL. ONE HAS BEEN REPLACED TWICE. ONE THREE TIMES. ELECTRIC DOOR LOCKS & WINDOW REGULATORS: FRONT DRIVER AND REAR RIGHT PASSENGER HAVE FAILED. DRIVER FLOOR MAT: SLIDES. *TR

  21. Engine, Jul 21, 2014

    CAR STARTED KNOCKING GO SLOW THAN WOULD SPEED UP, BRAKES WOULD WORK THAN NOT! GOT HOME CHECKED THE OIL IT WAS LOW, WHICH WAS FINE A WEEK BEFORE THAT. PUT OIL IN IT, MY SON SAW IT LEAKING AROUND OIL PAN. SO HAD IT TOWED TO A CAR REPAIR CHECKED IT OUT, THEY ARE TELLING ME IT'S THE TIMING CHAIN, NOW THEY SAY THE CODES COMING OFF THE MACHINE THEY ARE HOOKING IT UP WITH SAY IT NEEDS A NEW ENGINE. I DON'T EVEN HAVE A 100 THOUSAND MILES ON IT AND TAKE GOOD CARE OF MY CAR! *TR

  22. Engine, Jul 17, 2014

    THE MOTOR MOUNT AND BRACKETS BROKE AS I DROVE ON A LOCAL STREET AT SPEED OF 25 MPH. IT WAS THE WRONG DESIGN FOR THIS VEHICLE BUT THEY INSTALLED IT ANYWAY. LATER THEY DESIGNED THE CORRECT PART WHICH WAS THE ONE THE SERVICE TECH PUT IN THE CAR THAT SAME DAY,THE BILL WAS $400. *TR

  23. Power train, Electronic stability control (ESC), Engine, Jun 28, 2014

    DRIVING ON INTERSTATE 5 EVENING COMMUTE, GOING UP A HILL WHEN THE ENGINE LOST POWER, REACHING A MAXIMUM SPEED OF 20MPH WITH THE ACCELERATOR PEDAL PRESSED DOWN FULLY. THE ESC LIGHT AND A "WRENCH" LIGHT BOTH ILLUMINATED. WAS ABLE TO SAFELY EXIT THE INTERSTATE AND TURNED THE CAR OFF. AFTER A FEW MINUTES I RESTARTED WITH THE AFOREMENTIONED LIGHTS REMAINING OFF. VEHICLE RAN FINE. TOOK IT TO THE FORD DEALER THE NEXT DAY AND WAS TOLD THE THROTTLE BODY WOULD HAVE TO BE REPLACED, WHICH I REJECTED AT THE TIME. THE VEHICLE RAN FINE UNTIL 1 DAY PAST A YEAR FROM THE FIRST INCIDENT (JUNE 26, 2014). THE SAME THING HAPPENED TWICE, ONCE AT 60MPH AND AGAIN AT 40MPH. IT OCCURRED AGAIN ON JUNE 27, 2014, HOWEVER THIS TIME FROM A STOP. I BEGAN TO ACCELERATE FROM THE STOP SIGN AND BARELY MADE IT ACROSS THE INTERSECTION. EACH OCCURRENCE I TURNED THE ENGINE OFF AND RESTARTED, THE VEHICLE RAN FINE. I DID A WEB SEARCH ON THE ISSUE AND FOUND NUMEROUS OTHER FORD OWNERS ARE EXPERIENCING THE SAME THING WITH MODEL YEARS 2005, 2006 AND 2007. *TR

  24. Power train, Jun 24, 2014

    WAS DRIVING DOWN A BUSY HIGHWAY WHEN THE CAR JUST CHUGGED AND DIED. THE TOOL LIGHT CAME ON AFTER IT FAILED TO GO BY GIVING IT GAS.THIS IS THE SECOND TIME THIS HAS HAPPENED TO MY CAR. I TOOK IT TO MY FORD DEALERSHIP AND IT TURNED OUT TO BE THE THROTTLE BODY. I AM VERY UPSET AND BEING A WOMEN I HAD NO IDEA HOW TO HANDLE THIS SITUATION WHEN IT HAPPENED. IT HAS COST ALOT OF MONEY TO REPLACE AND IT IS VERY DANGEROUS. IS THERE A RECALL ON THIS PART ? IF SO I WOULD LIKE TO KNOW ABOUT IT. *TR

  25. Engine and engine cooling, Power train, Seats, Jun 22, 2014

    WHEN I WAS DRIVING 55 MPH, THE CAR DID A LITTLE JERK LIKE IT HAD MISSED. NO LIGHTS CAME ON AND I DROVE TO THE NEAREST SIDE ROAD OFF THE HIGHWAY AND STOPPED. I TRIED TO GO FURTHER BUT ONLY MADE IT ABOUT 100 YARDS BECAUSE I LOST ALL POWER INCLUDING STEERING. MY CAR WAS HALF IN THE ROAD SO I WAS THANKFUL THIS WAS NOT A HIGH TRAFFIC ROAD. THE ENGINE LIGHT CAME ON AND THERE WAS A SMELL. IT WASN'T THE SMELL OF OIL BUT WAS A FLUID SMELL. THE CAR WOULD NOT TURN OVER AND HAD TO BE TOWED TO THE DEALERSHIP. IT CAME UP AS A MISFIRE 3 AND THEY TOLD ME THAT THEY HAD TO REPLACE THE COIL. THIS DID NOT FIX THE PROBLEM AND THEY SAID THE 3 COIL WHEN IT BLEW IT TOOK OUT THE OTHER COILS AS WELL AS THE 6 SPARK PLUGS AND THE PCM. THIS WAS A $2250 REPAIR. I ONLY HAVE 68,000 ON THE CAR. AFTER READING OTHER TSB, SOME STATED THAT IF UNDER 80,000 MILES/8 YEARS THAT IT WAS COVERED UNDER THE MANUFACTURE WARRANTY. I CALLED FORD AND WAS TOLD I MISSED THE 8 YEAR MARK BY EXACTLY 30 DAYS. THERE WAS NOTHING THAT I COULD DO BUT HOLD ON TO MY RECEIPTS IN CASE THERE WOULD EVER BE A RECALL. THIS IS THE ONLY MAJOR ISSUE I HAVE HAD. I HAVE NEVER HAD ANY OTHER ENGINE ISSUES WITH THE CAR. I'VE ONLY HAD 2 MINOR ISSUES BEFORE THIS AND THEY WERE THE LUMBAR GOING OUT IN THE DRIVER'S SEAT ($300 REPAIR THAT I DID NOT REPLACE) AND 2 DOOR HANDLES BREAKING FROM THE INSIDE THAT WERE $160 TO REPLACE EACH. I DID REPLACE BC OF THE SAFETY ISSUE OF NOT BEING ABLE TO GET OUT OF THE CAR. AFTER READING THE TSB, I SEE THAT THE PCM AND COILS ARE A RECURRING ISSUE AND I AM THANKFUL I WAS ON A SIDE ROAD WHEN IT OCCURRED... I AM VERY WORRIED THAT IT MAY OCCUR AGAIN AND HOPE THIS ISSUES WILL BE OR HAS BEEN LOOKED INTO FOR THE SAFETY OF OTHERS. *TR