2006 Ford Fusion
Problems, recalls and owner-reported issues
Air bags is the leading concern among 730 owner complaints filed for this model year. This is the 12th highest complaint count among 15 Fusion model years with reports.
Of the 2006 reports, 38 involved a crash and 4 involved a fire. 33 people were injured.
What owners report most often
Recalls and investigations
Air bags, frontal, driver side, inflator moduleMar 10, 2021
Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.
Campaign 21V158000 on NHTSA.gov
Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleDec 18, 2019
Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.
If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.
Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.
Campaign 19V904000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleDo not drive until repairedJan 10, 2017
Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.
Campaign 17V024000 on NHTSA.gov
Air bags, frontal, passenger side, inflator moduleDo not drive until repairedMay 31, 2016
Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.
Campaign 16V384000 on NHTSA.gov
EquipmentMay 29, 2014
Ford Motor Company (Ford) is recalling certain all weather driver side accessory floor mats sold for use in model year 2006-2011 Ford Fusion and Mercury Milan, 2006 Lincoln Zephyr, and 2007-2011 Lincoln MKZ vehicles manufactured November 9, 2007, through October 31, 2010. The affected floor mats may move and possibly interfere with the accelerator pedal.
The floor mat could shift such that it could interfere with the accelerator pedal, preventing its return to an idle position, which could result in unintended vehicle speeds, increasing the risk of a crash.
Ford will notify owners, and dealers will install new replacement mats, free of charge. The recall began in July 2014. Owners may contact Ford's customer service at 1-800-392-3673. Ford's number for this recall is 14S07. NOTE: Vehicles built after October 31, 2010, while potentially equipped with the same floor mats, are equipped with a Brake Over Accelerator (BOA) feature that prevents simultaneous accelerator and brake application, allowing the vehicle to be safely stopped by pressing firmly and steadily on the brake pedal.
Campaign 14E028000 on NHTSA.gov
Representative owner complaints
730 reports, newest first.
Power train, Sep 24, 2013
I AM HAVING THROTTLE BODY ISSUES WITH MY FORD FUSION (2006) THE PROBLEM WAS FIRST DIAGNOSED IN 2011 AND AGAIN LAST YEAR , BOTH BY TWO DIFFERENT MECHANICS/BODY SHOPS (ONE WAS A FORD DEALER). I SAW ABOUT A MONTH AGO ON MY LOCAL NEWS OF CONSUMERS WHO ARE HAVING THE SAME ISSUES (THROTTLE BODY,CAR LOSES POWER WITHOUT NOTICE,ETC.) I EMAILED FORD TO ASK ABOUT REPAIR OR EVEN GOING HALF ON THE REPAIR FOR MY VEHICLE AS MY HOUSEHOLD IS UNABLE TO AFFORD IT DUE TO LOSS OF INCOME/JOB. I WAS TOLD THERE IS NOTHING THEY CAN DO OR WILL OFFER HOWEVER, "CERTAIN" PEOPLE ARE GETTING THEIR REPAIRS TAKEN CARE OF. FOR IT TO MAKE THE NEWS THIS ISSUE IS A BIG DEAL. I BROUGHT IT TO FORDS ATTENTION TO LET THEM KNOW THAT ITS SIMPLY NOT THE NEWER MODEL CARS THAT ARE EXPERIENCING THIS MINE, AS WELL AS A FRIENDS FORD (2008) HAVE THE SAME PROBLEM. *JS
Electrical system, Vehicle speed control, Fuel/propulsion system, Sep 22, 2013
VEHICLE LOSSES PROPULSION AT VERY INCONVENIENT TIMES ( I.E. DRIVING DOWN THE INTERSTATE, STOPPED AT A STOP LIGHT, AND PULLING OUT INTO TRAFFIC). I HAVE ATTEMPT TWO FIX THE PROBLEM BECAUSE MECHANIC SAID THAT IT WAS MY THROTTLE BODY. I EVEN CALLED FORD, AND THEY SAID "IF THE WRENCH LIGHT IS ON IT WAS THE THROTTLE BODY." I JUST WANT THIS PROBLEM TO STOP HAPPING BECAUSE I HAVE DONE EVERYTHING TO FIX IT. CHANGED THE SPARK PLUGS, BATTERY, THROTTLE BODY (TWICE), AND EVEN DID THE OIL. NOTHING WORKS. PLEASE HELP ME FIND OUT ABOUT THIS RECALL BECAUSE FORD IS ASKING ME FOR LARGE AMOUNTS OF MONEY WHICH I DON'T HAVE. I BOUGHT THIS CAR BRAND NEW AND HAS BEEN WELL MAINTAINED.
Latches/locks/linkages, Vehicle speed control, Sep 18, 2013
TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 60 MPH, THE VEHICLE DECELERATED TO 20 MPH INDEPENDENTLY. THE WRENCH WARNING ICON ILLUMINATED AFTER THE FAILURE OCCURRED. THE VEHICLE WAS TAKEN TO THE MECHANIC WHERE A DIAGNOSTIC WAS PERFORMED, WHICH LOCATED THE FAILURE AT THE THROTTLE. THE THROTTLE WAS NOT REPLACED. IN ADDITION, THE DOOR LOCKS ON THE REAR DRIVER'S SIDE DOOR AND THE FRONT PASSENGER'S SIDE DOOR FAILED. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS NOT AVAILABLE. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS NOT AVAILABLE.
Suspension, Power train, Sep 1, 2013
I HAVE A 2006 FUSION THIS PROBLEM STARTED A YEAR AGO. FIRST MY CAR SHAKES, WHEN DRIVEN 20MPH AND TRY TO ACCELERATE IT HAS A HARD TIME PICKING UP SPEED IT MISSES. SO I HAD MY SPARK PLUGS CHANGED TWICE IN THE LAST YEAR BECAUSE I THOUGHT THAT'S WHAT WAS WRONG. I TOOK IT TO MY LOCAL GOOD YEAR AND THEY NOTICED THAT I'VE HAD MY SPARK PLUGS CHANGED WITH THEM TWICE SO, THE MECHANIC TOOK MY CAR APART AND FOUND THAT MY 5TH CYLINDER WAS BAD AND THAT IT WAS BURNING THROUGH MY COILS. 2 YEARS AGO I HAD ISSUES WITH MY BALLS JOINTS ON MY CAR FRONT TIRES FIXED IT NOW, I AM HAVING THE SAME PROBLEM MY BALL JOINTS HAVE CLAY IN THEM HOW THAT HAPPEN I DON'T KNOW. THERE IS ALSO A 3RD PROBLEM THAT I AM HAVING WITH MY TRANSMISSION. I CAME ACROSS THIS WEBSITE TO SEE IF THERE WERE ANY RECALLS FOR MY VEHICLE, OF COURSE IT WOULD BE MY LUCK NOTHING!!! I WORK FOR TOYOTA AND THEY RECALL THEIR VEHICLES ALL THE TIME FOR ANY ISSUE THEY HAVE WITH THEIR VEHICLES. I WILL NEVER BUY A FORD AGAIN!!! *JS
Latches/locks/linkages, Aug 31, 2013
OVER THE PAST SEVERAL YEARS, ONE BY ONE, EVERY DOOR LATCH OR LOCK HAS BROKEN. IN 2008 I EXPERIENCED A JAMMING OF THE DRIVER'S DOOR LATCH SO I WAS UNABLE TO SHUT THE DOOR, REQUIRING THE DRIVER TO HOLD THE DOOR SHUT WITH ONE HAND WHILE DRIVING (AN OBVIOUS SAFETY RISK). THIS WAS REPAIRED, BUT AGAIN BROKE IN 2012, AND THE DOOR WAS ONLY ABLE TO BE OPENED FROM THE OUTSIDE. LATCH WAS REPLACED (PAID PRIVATELY). HAD SIMILAR INCIDENTS WITH ALL OTHER DOORS, PLUS PEELING SILVER TAPE FROM PLASTIC LATCH HANDLES. LATEST INCIDENT WAS 8/30/13. RIGHT REAR PASSENGER DOOR IS ABLE TO BE OPENED FROM THE INSIDE, BUT CAN'T BE OPENED FROM THE OUTSIDE. *JS
Electrical system, Engine, Aug 28, 2013
CAR STARTED MISFIRING WHILE ACCELERATING ABOUT A MONTH AGO. SOMETIMES THE KICK WAS SO MUCH IT FELT LIKE GETTING REAR ENDED. TWICE (BOTH INCIDENTS WITHIN THE SAME WEEK) THE VEHICLE WENT INTO LIMP MODE. THE FIRST TIME WAS DURING ACCELERATING TO MOVE AROUND A SLOW VEHICLE TO AVOID HITTING IT AND THE SECOND TIME THE CAR WOULD MISFIRE EVERYTIME IT REACHED 65 MPH. I STOPPED AT A RED LIGHT AND WHEN THE LIGHT TURNED GREEN THE CAR WOULDN'T RESPOND TO THE GAS PEDAL. I TURNED OFF THE CAR AND TURNED IT BACK ON AND IT STARTED WORKING AGAIN. THE CHECK ENGINE LIGHT NEVER CAME ON. FORD DIAGNOSED IT AS THE THROTTLE BODY BEING STUCK OPEN OR CLOSED. THIS SAME PROBLEM TENDS TO HAPPEN WITH THIS SAME THROTTLE BODY IN A NUMBER OF VEHICLES. *TT
Electrical system, Aug 17, 2013
IGNITION KEY IS STUCK IN THE IGNITION HOLE AND CANNOT BE REMOVED. *TR
Structure, Aug 12, 2013
TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT AFTER PARKING THE VEHICLE, THE DRIVER'S SIDE DOOR FAILED TO OPEN. THE CONTACT HAD TO OPEN THE FRONT WINDOW DOWN IN ORDER TO REACH THE EXTERIOR HANDLE. THE VEHICLE WAS NOT REPAIRED AND THE MANUFACTURER WAS NOT NOTIFIED. THE APPROXIMATE FAILURE MILEAGE WAS 79,000.
Power train, Aug 5, 2013
I WAS TRAVELING ON A LOCAL HIGHWAY BEHIND A SLOW MOVING TRAFFIC AT 30MPH. A CAR LET ME OVER IN TO THE LEFT TRAVELING LANE, AS I PUSHED DOWN THE GAS PADDLE TO ACCELERATE MY CAR JUMPED SEVERAL TIMES AND MADE A POPPING SOUND. IT WENT FROM 30MPH TO 0MPH AND THE CAR BEHIND ME SLAMMED ON IT'S BRAKES AND CAME WITHIN INCHES OF HITTING ME! AFTER DOING RESEARCH ONLINE LAST NIGHT (HTTP://REPAIRPAL.COM/TRANSMISSION-PROBLEM-242#), I REALIZED THAT MANY FUSION OWNERS HAVE HAD SIMILAR ISSUES, AND THAT FORD IS AWARE OF THE ISSUE WITH THE GERMAN TRANSMISSION INSTALLED IN THIS MODEL. IT WAS A VERY SCARY, LIFE THREATENING EXPERIENCE AND I CANNOT BELIEVE THAT FORD HAS NOT RECALLED 2006 FUSION KNOWING THAT THE TRANSMISSION HAS A HISTORY OF BEING FAULTY! I WAS FEARFUL FOR MY LIFE, THE LIFE OF MY PUPPY IN THE BACKSEAT, AND THE LIFE OF THE DRIVER AND OTHER DRIVERS BEHIND ME! I HAVE THIS QUESTION FOR FORD, "IS MAKING MONEY MORE IMPORTANT THAN A HUMAN LIFE?" LET'S GET THIS RIGHT AND RECALL ALL MODELS THAT HAVE THIS SPECIFIC GERMAN TRANSMISSION INSTALLED! *TR
Power train, Aug 3, 2013
TODAY WHILE TRAVELING DOWN I-40 WITH MY CHILDREN IN THE CAR MY FORD FUSION REVVED UP TO ALMOST 5 RPMS AND STARTED JERKING I STEPPED ON THE GAS AND NOTHING WAS HAPPENING JUST REVVED UP AND THEN FINALLY JUMPED INTO GEAR. AT THAT TIME WE JUST ABOUT GOT REAR ENDED BY TWO VEHICLES THAT WAS BEHIND US ON THE INTERSTATE RUNNING BETWEEN 55-60MPH. IM VERY CONCERNED ABOUT THE 2006 FORD FUSIONS TRANSMISSIONS AND BELIEVE THIS PROBLEM NEEDS TO QUIT BEING OVER LOOKED. AS OF TODAY I HAVE BEEN DOING SOME INVESTIGATING MYSELF AND APPARENTLY EVERYONE THAT OWNS A 2006 FORD FUSION HAS HAD A SIMILAR INCIDENT, L HAVE READ FORUMS AND JUST GOOGLED AND A LOT OF PEOPLE ARE HAVING THE SAME EXPERIENCES. I JUST WANT SOMETHING DONE LIKE A RECALL I BELIEVE THAT WOULD BE THE RIGHT THING TO HAVE DONE. ONE MORE THING I HAD NO IDEA MY FUSIONS TRANSMISSION WAS EVEN BAD NEVER HAD MY CAR DO ANYTHING LIKE IT DONE TODAY. THANKS *TR
Engine, Jul 25, 2013
DRIVING WITH 20 MONTH OLD CHILD AND 6 WEEK OLD CHILD WHEN CAR BEGAN RUNNING ROUGH AND ONE OF THE CHECK ENGINE LIGHTS CAME ON. THE CAR LOST POWER, IT WOULD ROUGHLY INCREASE SPEED SLOWLY WHEN I STEPPED ON THE GAS THEN SUDDENLY IT WOULD SPEED UP AND SMOOTH OUT A LITTLE, BUT WAS NOT RUNNING NORMALLY. THE AIR CONDITIONING ALSO BEGAN TO LOSE POWER. SINCE THIS CONTINUED, I MADE ARRANGEMENT TO BORROW A CAR THE SAME DAY AS I FELT THIS VEHICLE WAS UNSAFE TO DRIVE. *TR
Power train, Electrical system, Engine, Jul 17, 2013
TRAVELING DOWN BUSY LOCAL HIGHWAY ABOUT 45MPH IN LATE RUSH HOUR TRAFFIC. THE CAR SUDDENLY BEGAN TO RUN VERY ROUGH AND THEN ENGINE STALLED. CHECK ENGINE LIGHT CAME ON. THE CAR HAD TO BE MANEUVERED TO THE SIDE OF THE ROAD WITH NO POWER ON VERY BUSY HIGHWAY. THERE WERE A COUPLE CLOSE CALLS BUT NO ACCIDENT THANKFULLY. THE CAR WAS TOWED TO A LOCAL DEALER. THE DEALER INDICATES THE POWER TRAIN CONTROLLER MODULE (PCM) UNIT FAILED. THIS SEEMS TO BE VERY COMMON FAILURE ON THESE CARS AND IT CAN BE DANGEROUS. *TR
Power train, Engine, Jul 17, 2013
TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 25 MPH, THERE WAS A SUDDEN LOSS OF POWER AS THE CHECK CHARGING SYSTEM WARNING LIGHT ILLUMINATED. THE VEHICLE WAS TOWED TO A DEALER WHERE IT WAS DIAGNOSED THAT THE PCM MODULE, COILS, SPARK PLUGS, AND THE INTAKE MANIFOLD GASKET NEEDED TO BE REPLACED. THE MANUFACTURER WAS MADE AWARE OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 84,000. *TR
Engine and engine cooling, Vehicle speed control, Jul 15, 2013
CUT STOPS RUNNING.. ALL DIFFERENT SPEEDS ., ANY GIVEN TIME. ALMOST HAD THREE DIFFERENT ACCIDENTS. GLAD TO BE HERE.. STILL FOUND OUT ITS VERY COMMON PROBLEM SINCE IT TOOK A WEEK TO GET THE BACK ORDERED PART. THROTTLE BODY. SEEMS TO BE A SERIOUS PROBLEM. DANGEROUS TO SAY THE LEAST. *TR
Power train, Jul 15, 2013
WHEN I WAS PASSING A CAR ON THE HIGH WAY THE TRANSMISSION SLIPPED OUT OF GEAR. I WAS IN THE MIDDLE LANE AND LOST ALL ACCELERATION. DEAD IN THE WATER. I HAD TO PUT MY HAZARD LIGHTS ON AND PULL OVER TO THE SIDE OF THE ROAD. TURNING THE CARD ON AND OFF FIXED THE ISSUE. SINCE THAT IT HAS DONE THIS MULTIPLE TIMES. *TR
Steering, Jul 12, 2013
I HAVE HAD TO REPLACE THE POWER STEERING PUMP 6 TIMES SINCE 2011 AND IT A FACTORY PART ONLY AND I REPLACE IT EVERY 5-6 MONTHS. *TR
Engine, Jul 11, 2013
THE ENGINE THRU A ROD RITE AFTER WARRANTY WAS EXPIRED . I ALWAYS HAD THE OIL CHANGED REGULAR FROM A CERTIFIED MECHANIC AND ALWAYS HAD REGULAR SERVICE AS DIRECTED . I HAD TO REPLACE MOTOR COSTING ME $ 5000.00 DOLLARS , I REPORTED IT TO DEALERSHIP WHERE I HAD PURCHASED ANOTHER NEW CAR FROM . THEY SAID NO RECALL WAS IN AFFECT SO THEY DID NOTHING . I WORKED FOR FORD AND HAVE ALWAYS BEEN A FORD OWNER , BUT SINCE I COULD NEVER GET MY MONEY BACK OUT OF THIS VEHICLE WITH ALL I HAVE INVESTED IN IT I WILL PROBABLY NEVER BUY A FORD AGAIN !!!! NOT TO MENTION I HAD TO REPLACE A COMPUTER PART UNDER THE DASH THAT COULD ONLY BE DONE BY DEALERSHIP , COSTING ME $500.00 MORE . NOW MY TRANSMISSION IS SHIFTING HARD IN 3RD GEAR . WHAT A PIECE OF [XXX] !!!!!!! INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6). *TR
Power train, Jul 7, 2013
AT FIRST I FELT ON PREVIOUS DAY SLIPPAGE AT SLOW UPHILL DRIVING AND SOME STARTS. HUGE BANG LIKE THE BOTTOM WAS FALLING OUT OF THE CAR. LIKE I WAS REAR ENDED. THEN ON JULY 6TH WHILE ON FLAT, DRY 4 LANE AT 50 MPH IT FELT LIKE IT SLIPPED INTO NEUTRAL AND THE ENGINE REVVED UP. I TOOK FOOT OFF OF ACCELERATOR AND IT WENT BACK INTO GEAR. I HAD SOMEONE ELSE'S CHILD IN MY CAR. THIS IS DANGEROUS. I AM IN THE NC AREA TO HAVE SURGERY AND STAYING AT A FRIENDS HOUSE. I AM DISABLED TOO. I CANNOT IN ANYWAY AFFORD TO FIX THIS. I WAS A FORD EMPLOYEE WHEN I GOT THIS CAR. I LOVE FORD. ONLY HEATED SEAT AND LUMBAR PROBLEMS THAT I CAN'T FIX EITHER. I WOULD LIKE A RECALL AND HELP TO FIX THIS. PLEASE. I HAVE NO PLACE TO LIVE AND MY CAR IS ALL I OWN. PLEASE HELP.THANKS *TR
Power train, Jul 6, 2013
DRIVING ON THE HIGHWAY AT 65MPH WHEN THE TRANSMISSION SLIP OUT OF GEAR AND THE ENGINE STARTED TO REV UP. GOT OF TO THE SIDE OF THE RODE WHEN THERE WAS A SAFE SPOT TO LET THE TRAFFIC BEHIND US GO AROUND. I HAD MY WIFE AND TWO GRAND CHILDREN IN THE CAR NOT A SAFE POSITION TO BE IN. FORD KNOWS ABOUT THE VALVE IN ASIN TRANSMISSION. CAN NOT BELIEVE THEY WILL NOT HONOR THIS PROBLEM, WHEN THEY KNOW ABOUT IT. THE PROBLEM IS GETTING WORSE. PLEASE HELP! *TR
Power train, Jul 4, 2013
WHEN ATTEMPTING TO ACCELERATE AT A HIGHWAY SPEED, WHICH CAUSED THE CAR TO DOWNSHIFT, THE TRANSMISSION WOULD "SLIP" OUT OF GEAR, CAUSING THE RPM'S TO REV UP TO AN UNSAFE LEVEL. TO GET THE CAR BACK INTO GEAR, I HAD TO REMOVE MY FOOT FROM THE ACCELERATOR AND LET IT COAST FOR A BIT. ONCE THE RPM'S RETURNED TO BETWEEN 1000-2000, IT SLAMMED HARD INTO GEAR AND BEGAN DRIVING AGAIN. THIS OCCURS REGULARLY EVEN AT REGULAR STREET SPEEDS, WHEN YOU NEED TO ACCELERATE WHERE A DOWNSHIFT IS NECESSARY. THIS COULD EASILY LEAD TO A CRASH. FORD MOTOR COMPANY KNOWS ABOUT THE PROBLEM WITH THE TRANSMISSIONS IN THESE CARS, BASICALLY IT IS DUE TO VALVE BORE WEAR IN THE MAIN CONTROL. THEY HAVE A DEFECTIVE CONTROL BODY WHICH HAS EXTREME SPOOL BORE WEAR. A TSB WAS ISSUED: TSB BULLETIN DATE: FEB 2007 VARIOUS DRIVEABILITY/TRANSMISSION SYMPTOMS - PCM/TCM CALIBRATION UPDATES 3.0L - AISIN F21 AUTO TRANS. ( NHTSA ITEM NUMBER - 10021277 ). NO RECALL BY FORD TO DATE. IF YOU CATCH IT BEFORE THE CLUTCH IS BURNT UP, YOU CAN GET BY WITH REPLACING THE MAIN CONTROL VALVE BODY FOR AROUND $800-$1000, HOWEVER IF YOU'RE BEYOND THAT POINT IT'S A $4500+ NEW TRANSMISSION. *TR
Power train, Vehicle speed control, Engine, Jun 30, 2013
MY FORD FUSION V6 SEL HAS BEEN SLIPPING SINCE 50,000 MILES. I HAVE HAD 2 MINOR TRANSMISSION CHANGES WITHIN THE PAST 3 YEARS. TODAY ME AND MY KIDS WERE DRIVING ABOUT 20-35 MPH AROUND TOWN WHEN THE TRANSMISSION SLIPPED. THE CAR WOULD NOT RESPOND TO ACCELERATING ON THE GAS PEDAL. I TRIED PLACING THE CAR INTO LOW GEAR, REVERSE WITH NOTHING HAPPENING. THIS WAS ON A BUSY INTERSECTION, THE CAR FINAL AFTER FORCING ME AND MY KIDS TO JERK FORWARD STARTED TO WORK AGAIN. EACH TIME I STOPPED AT A STOP LIGHT THE CAR TOOK 1-2 MINUTES TO RISE ABOVE 20 MPH. I FINALLY MADE IT TO MY HOUSE WHICH HAS A SMALL SLANT ON THE DRIVE WAY AND THE CAR STRUGGLED JUST TO MAKE IT IN THE GARAGE. THIS WAS THE MOST EMBARRASSING DAY OF MY LIFE!!!! THE CAR CLEARLY IS OUT OF WARRANTY AND EACH TIME I LOOK UP TSB'S I SEE MORE AND MORE 2006-11 FORD FUSION POSTINGS. BEING A FORD FAN MY WHOLE LIFE I MUST SAY IF NOTHING IS DONE WITH THIS COMPLAINT I WILL NO LONGER SUPPORT FORD AND WILL ENCOURAGE OTHER NOT TO AS WELL. THE NEXT STEPS ARE TO GO TO THE FORD DEALERSHIP AND DO A DIAGNOSTIC. I MAY ALSO TRY A MAJOR TRANSMISSION CHANGE, MY FEAR WOULD BE TO DO A TRANSMISSION CHANGE WITH ZERO CONFIDENCE THAT THIS WILL FIX THE PROBLEM!!! FORD MUST KEEP QUALITY AND SAFETY IN MIND WITH EVERY CAR THEY SELL ESPECIALLY A 1ST GENERATION MODEL. *TR
Structure, Jun 22, 2013
THE DASHBOARD ON THE PASSENGER SIDE NEAR THE AIRBAG IS BULGING UP. I'M CONCERNED THIS COULD CAUSE THE AIRBAG TO DEPLOY. THIS IS A MAJOR SAFETY CONCERN. *TR
Structure, Jun 19, 2013
THE RIGHT REAR DOOR HANDLE SNAPPED WHEN MY 3 YR OLD GRANDBABY TRIED TO OPEN DOOR. AS TIME HAS GONE ON, THE LEFT REAR DOOR HANDLE SNAPPED. THAT WAS FOLLOWED BY THE DRIVERS DOOR HANDLE SNAPPING. I NOW HAVE TO CRAWL TO THE PASSENGER SIDE TO GET OUT. USED TO BE ABLE TO PULL THE LOCK FEATURE TO OPEN IT, BUT, CAN NO LONGER DO THAT. I'VE SEEN A MILLION COMPLAINTS ABOUT THESE HANDLES. IN CASE OF EMERGENCY, ONE CANNOT GET OUT OF THE CAR. THIS COULD EASILY RESULT IN DEATH THAT COULD EASILY BE AVOIDED BY EXITING THE VEHICLE. I ALSO HAVE THE ADDITIONAL PROBLEM OF LIMITED USE OF MY LEG DUE TO MAJOR SURGERY AND WEAKNESS FROM MY CHEMO MEDS. I FEEL LIKE A SITTING DUCK. WHY IS THIS BEING IGNORED? I REALLY LIKE FORD VEHICLES, BUT, SHAME ON FORD!!!! *TR
Power train, Jun 14, 2013
TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE DRIVING 45 MPH, THE VEHICLE RPMS INCREASED AND THE VEHICLE SQUEAKED WITH THE ILLUMINATION OF THE TRANSMISSION WARNING LIGHT. THE VEHICLE WAS TAKEN TO THE DEALER FOR DIAGNOSIS WHERE IT WAS STATED THAT THE PCM MODULE NEEDED TO BE REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED. THE VIN WAS NOT AVAILABLE. THE APPROXIMATE FAILURE MILEAGE WAS 37,000. *TR
Vehicle speed control, Service brakes, Jun 7, 2013, crash
TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT WHILE PARKING, THE ENGINE RPMS INCREASED EXCESSIVELY AS THE VEHICLE SUDDENLY ACCELERATED. THE CONTACT ALSO MENTIONED THAT THE BRAKES FAILED TO RESPOND, CAUSING THE CONTACT TO CRASH INTO A BUILDING. THERE WERE NO INJURIES. A POLICE REPORT WAS FILED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR A DIAGNOSIS. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE VEHICLE WAS NOT REPAIRED. THE APPROXIMATE FAILURE AND CURRENT MILEAGE WAS 120,000. *TR