2006 Ford Fusion

Problems, recalls and owner-reported issues

Air bags is the leading concern among 730 owner complaints filed for this model year. This is the 12th highest complaint count among 15 Fusion model years with reports.

Complaints by model year
  1. 730

Of the 2006 reports, 38 involved a crash and 4 involved a fire. 33 people were injured.

Primary concernAir bags319 reports · 44% of complaints
Owner complaints730Filed with NHTSA
Recall relationship5 safety recallsNHTSA campaign records

What owners report most often

  1. Air bags319
  2. Power train150
  3. Structure74
  4. Electrical system71
  5. Engine47
  6. Service brakes38
  7. Latches/locks/linkages37
  8. Vehicle speed control28

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleMar 10, 2021

    Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

    An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

    Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

    Campaign 21V158000 on NHTSA.gov

  2. Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleDec 18, 2019

    Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

    If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

    Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

    Campaign 19V904000 on NHTSA.gov

  3. Air bags, frontal, passenger side, inflator moduleDo not drive until repairedJan 10, 2017

    Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

    Campaign 17V024000 on NHTSA.gov

  4. Air bags, frontal, passenger side, inflator moduleDo not drive until repairedMay 31, 2016

    Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

    Campaign 16V384000 on NHTSA.gov

  5. EquipmentMay 29, 2014

    Ford Motor Company (Ford) is recalling certain all weather driver side accessory floor mats sold for use in model year 2006-2011 Ford Fusion and Mercury Milan, 2006 Lincoln Zephyr, and 2007-2011 Lincoln MKZ vehicles manufactured November 9, 2007, through October 31, 2010. The affected floor mats may move and possibly interfere with the accelerator pedal.

    The floor mat could shift such that it could interfere with the accelerator pedal, preventing its return to an idle position, which could result in unintended vehicle speeds, increasing the risk of a crash.

    Ford will notify owners, and dealers will install new replacement mats, free of charge. The recall began in July 2014. Owners may contact Ford's customer service at 1-800-392-3673. Ford's number for this recall is 14S07. NOTE: Vehicles built after October 31, 2010, while potentially equipped with the same floor mats, are equipped with a Brake Over Accelerator (BOA) feature that prevents simultaneous accelerator and brake application, allowing the vehicle to be safely stopped by pressing firmly and steadily on the brake pedal.

    Campaign 14E028000 on NHTSA.gov

Representative owner complaints

730 reports, newest first.

  1. Structure, Mar 15, 2011

    MY DOOR HANDLES HAVE SNAPPED AND BROKE OFF...DRIVER SIDE AND DRIVERS BACK DOOR...THEY ARE PLASTIC WITH A FAKE CHROME COATING. IM THE ONLY DRIVE NO KIDS AND BACK SEAT IS RARELY USED CAR HAS 30,000 MILE ISSUE BEGAN @ 20,000 BOUGHT CAR BRAND NEW. *TR

  2. Electrical system, Exterior lighting, Mar 12, 2011

    IN 2006 I BOUGHT A 2006 FORD FUSION. I HAVE HAD PROBLEMS SINCE I GOT IT BLOWING BULBS IN THE TURN SIGNALS. I NOW FIND OUT THAT IT IS MY SMART JUNCTION BOX CAUSING THIS AND FORD MOTOR WILL DO NOTHING ABOUT IT. PART OF THE SMART JUNCTION BOX IS MELTED TOGETHER. THIS IS FORD'S FAULTY DESIGN AND THEIR FAULT. *TR

  3. Power train, Mar 4, 2011

    2006 FORD FUSION V6.... MY WIFE WAS DRIVING ON THE EXPRESSWAY WITH MY TWO YEAR DAUGHTER IN THE BACK SEAT WHEN THE TRANSMISSION SLIPPED OUT OF GEAR AS IF IT WENT INTO NEUTRAL GOING 60MPH. SHE LET OFF THE GAS PEDDLE AND THE TRANSMISSION ENGAGED . TRYING TO GET BACK UP TO SPEED SHE STEPPED ON THE GAS PEDDLE AND THE CAR JERKED VIOLENTLY AND CAUSED IT TO SLOW DOWN EVEN MORE. SHE WAS ABLE TO GET IT BACK UP TO SPEED BY SLIGHTLY PUSHING DOWN ON THE GAS PEDDLE.. AFTER READING ALL THE COMPLAINTS, HOW IS THERE NOT A FORCED RECALL!!!! THIS IS EXTREMELY DANGEROUS! THE 2010 FUSION HAS A RECALL FOR UNSAFE TRANSMISSION ISSUES, WHY NOT THE 2006? *TR

  4. Power train, Feb 24, 2011

    WHEN DRIVEN IN TOWN CAR WILL STALL FOR ABOUT 10 TO 15 SECOND THEN JERK FORWARD AROUND SPEED BETWEEN 25- 40MPH WITH A SUDDEN INCREASE IN SPEED UP TO 10MPH. WHEN ENTERING HIGHWAY AND MERGED INTO TRAFFIC. I BEGAN SPEEDING UP TO 60 MPH THE TRANSMISSION HESITATEDTHE STALL FOR 10 SECONDS THEN JERKED,LIKE IT FINALLY SHIFTED BUT THEN TURN AROUND AND STALL GAIN. THE CAR WOULD NOT RESPOND TO THE GAS PEDAL AND WAS STUCK IN 2ND OR 3RD GEAR ONE OF THEM. I TOOK THE CAR TO THE DEALER SEVERAL TIMES AND THE DON'T KNOW WHAT THE PROBLEM, THIS SUDDEN INCREASED IN SPEED IS VERY DANGEROUS DURING RUSH HOUR WITH TRAFFIC I NEARLY HIT THE CAR INFRONT OF ME, THE CAR STALLING IS VERY FLIGHTING WHEN ENTERING HIGHWAY. THIS CAN CAUSE A MAJOR HIGHWAY ACCIDENT. *TR

  5. Power train, Feb 18, 2011

    ENTERED HIGHWAY AND MERGED INTO TRAFFIC. BEGAN SPEEDING UP TO AROUND 55 MPH AND TRANSMISSION HESITATED AND JERKED, CAUSING ME TO SLOW DOWN TO AROUND 45 MPH. THE CAR WOULD NOT RESPOND TO THE GAS PEDAL BEING PUSHED AND WAS STUCK IN 2ND OR 3RD GEAR. I COASTED TO THE NEXT EXIT WHERE I EXITED THE HIGHWAY AND DROVE TO A SAFE PLACE TO STOP. THE TRASMISSION LIGHT CAME ON AND I HAD THE CAR CHECKED AT A NEARBY AUTOZONE TO SEE IF SAFE TO DRIVE. THEY COULD NOT DUPLICATE PROBLEM BUT AFTER STOPPED AND RESTARTING CAR, IT DID NOT HAPPEN AGAIN AND TRANSMISSION LIGHT WENT OUT. 63,000 MILES ON THE VEHICLE...I HAD MY 3 CHILDREN, ALL UNDER 5 YRS OLD WITH ME...DEFINITELY A SERIOUS SAFETY ISSUE. *LN

  6. Structure, Latches/locks/linkages, Feb 17, 2011

    IN VERY NORMAL, IF NOT GENTLE USE THE INTERIOR DOOR HANDLES ON OUR 2006 FORD FUSION ALL BROKE IN THE LATTER PART OF 2010, WITH THE EXCEPTION OF THE DRIVERS SIDE REAR DOOR. THE CAR HAS APPROX. 68,000 MILES ON IT AND IS A KNOWN DEFECTIVE PART THAT HAS BROKEN IN THOUSANDS OF THESE CARS AS CAN BE RESEARCHED. THE ONLY WAY ONE CAN EXIT THE VEHICLE IS TO LEAVE THE CAR RUNNING AND OPEN THE WINDOW WHILE REACHING OUTSIDE TO USE THE OUTER DOOR HANDLE, THEN OPEN THE DOOR AND ROLL THE WINDOW BACK UP AND THEN SHUT OFF THE CAR. THIS PRESENTS A SERIOUS SAFETY HAZARD WHEN THE OCCUPANTS MIGHT HAVE TO EXIT THE VEHICLE QUICKLY TO AVOID IMMINENT DANGER. AFTER PAYING CLOSE TO $6,000 FOR EXTENDED WARRANTIES, THE DEALERSHIP REFUSED TO OFFER REPLACEMENT OF ANY SORT, STATING THAT THERE HAD BEEN NO SAFETY RECALLS ON THIS ISSUE. I HAVE NEVER BEEN UNABLE TO EXIT A CAR NORMALLY AND THIS TRULY COULD BE A DEADLY ISSUE THAT THE MANUFACTURER SHOULD CONSIDER THE RAMIFICATIONS OF TURNING A BLIND EYE TO. *TR

  7. Other or unspecified, Feb 14, 2011

    MILLAGE AND DATE ARE APPROXIMATE BUT VERY CLOSE. THE DRIVERS DOOR INSIDE DOOR HANDLE BROKE, THIS FAILURE MADE IT IMPOSSIBLE TO OPEN THE CAR DOOR FROM THE INSIDE. I HAVE PICTURES DOCUMENTING THE FAILURE WHICH SHOW THE LOCATION OF THE FAILURE. THIS COULD BECOME VERY DANGEROUS IF THE HANDLE BROKE IN A SITUATION WHERE AN EMERGENCY EXIT WAS NEEDED. I HAVE CALLED FORD AND REGISTERED A COMPLAINT WITH THEM ABOUT THIS, I HAVE ALSO DONE SOME RESEARCH ONLINE AND FROM TALKING TO MY LOCAL DEALER I HAVE FOUND THAT THIS IS AN ENTIRELY ALL TO COMMON OCCURRENCE. I AM JUST NOW GETTING AROUND TO FIXING THIS BECAUSE THE DOOR LATCH HAS NOW STOPPED WORKING (2/13/2011, ~38.000MI), I AM ASSUMING THE FAILURE OF THE DOOR LATCH IS A DIRECT RESULT OF THE BROKEN INTERIOR HANDLE AND LETTING IT GO WITHOUT BEING REPAIRED.

  8. Power train, Feb 4, 2011

    2006 FORD FUSION. CONSUMER STATES THAT THE TRANSMISSION IS NOT SHIFTING CORRECTLY. MECHANIC INFORMED THE CONSUMER THAT THERE WERE TSB'S OUT FOR THIS ISSUE. *KB THE CONSUMER STATED AFTER PAYING $3,408.45 FOR THE REPLACEMENT TRANSMISSION, A FEW WEEKS LATER SHE STARTED HAVING THE SAME PROBLEM AGAIN. THE VEHICLE WAS TAKEN BACK TO THE DEALER, WHERE THEY CONCLUDED A DEFECTIVE VALVE BODY WAS INSTALLED IN THE VEHICLE DURING A PREVIOUS VISIT. *JB

  9. Structure, Latches/locks/linkages, Jan 24, 2011

    INTERIOR DOOR HANDLES BREAK OR CRACK. WHEN ATTEMPTING TO OPEN DOOR HANDLE BROKE, PREVENTING MY WIFE FROM BEING ABLE TO EXIT THE VEHICLE WITHOUT LOWERING THE WINDOW. IF SHE WAS IN AN ACCIDENT SHE MAY NOT BE ABLE TO EXIT THE VEHICLE. PASSENGER SIDE DOOR APPEARS CRACKED AND IS VERY LIKELY TO BREAK. PAID TO REPAIR OUT OF POCKET. *TR

  10. Power train, Jan 18, 2011

    2006 FORD FUSION S 2.3 L WITH 5SP AUTOMATIC TRANSMISSION... WITH LESS THAN 20,000 MILES I BROUGHT MY CAR TO A FORD DEALER AND WAS TOLD NOTHING WAS WRONG WITH THE TRANSMISSION... NOW I KNOW IT SOUNDS HUGE, BUT 3 YEARS LATER HARD SHIFTING AND SOMETIMES REFUSING TO SHIFT FOR A CAR WITH AN MSRP OF 19800 AND 100000 MORE MILES OF EXTREMELY IRRITATING SHIFTING (CLUNKING) I AM UP A CREEK WITHOUT A PADDLE FOR A KNOWN FAULTY TRANSMISSION. SO EITHER I PAY ON THIS CAR FOR NEARLY 2 MORE YEARS FOR A YARD ORNAMENT OR PAY OUT 4000 TO FIX IT. THIS IS A KNOWN AND QUITE COMMON PROBLEM. I WAS TOLD IT WAS NORMAL AND NOTHING WAS WRONG... REALLY? I HAVE HAD 10 YR OLD CARS WITH 200,000 MILES THAT SHIFTED BETTER THAN THIS CAR DID AFTER 15000 MILES. RIDICULOUS....... FORD KNOWS OF THIS PROBLEM AND HAS REFUSED SERVICE AND REPLACEMENT DUE TO COST. THEY KNEW OF THIS PROBLEM 4 YEARS AGO AND STILL THOUSANDS ARE PAYING THOUSANDS OF DOLLARS TO REPAIR A FAULTY TRANSMISSION. *TR

  11. Power train, Jan 13, 2011

    WHILE DRIVING MY 2006 FORD FUSION SE V6 WITH 6 SPEED TRANSMISSION, THE TRANSMISSION STARTED SLIPPING AT 40MPH IN A SNOW STORM AND I ALMOST LOST CONTROL OF MY VEHICLE FROM THE LOSS IN POWER. IT NOW RANDOMLY SLIPS OUT OF GEAR AT ALL SPEEDS AND DOWNSHIFTS HARD LURCHING THE CAR OUT OF THE LANE. *TR

  12. Power train, Jan 12, 2011

    WHEN ACCELERATING, MERGING INTO TRAFFIC, THE TRANSMISSION POPS OUT OF GEAR AND THE ENGINE WILL CONTINUE TO ACCELERATE WHILE THE CAR COASTS, AND SLOWS. THE TRANSMISSION WILL EVENTUALLY ENGAGE A LOWER GEAR WHEN IT HAS SLOWED DOWN, BUT ONLY IF YOU ARE PATIENT AND IGNORE THE URGE TO ACCELERATE AS TRAFFIC BEARS DOWN ON YOU FROM BEHIND. THIS IS TERRIBLY FRIGHTENING AND DANGEROUS AS THE VEHICLES WHICH REQUIRE THE MOST ROOM TO STOP, USUALLY TRAVEL IN THE SAME LANE ONE IS MERGING ON TO. THIS OCCURS NOT ONLY ON FREEWAY ENTRANCES, BUT ON LONG UPHILLS AND ANYTIME ONE LETS OFF THE THROTTLE AND THEN TRIES TO ACCELERATE AGAIN QUICKLY. A DIAGNOSTIC FROM AN AUTO REPAIR SHOP REVEALS NOTHING. I HAVE CONTACTED ABOUT 30 OTHER SAME MODEL CAR OWNERS WHO DESCRIBE THE SAME PROBLEM. THE FORTUNATE FEW WHO HAVE BEEN ABLE TO GET TO THE ROOT OF THE PROBLEM HAVE SAID THAT THE DEFECT IS IN THE "VALVE BODY". MOST HAVE THIS PROBLEM AFTER THE 50,000 MILE MARK. MANY, LIKE MYSELF, HAVE HAD THIS PROBLEM FOR A LONG TIME. IT IS A MATTER OF TIME BEFORE ONE OF US GETS REAR ENDED AND CRASH, OR WORSE! *TR

  13. Power train, Jan 6, 2011

    MY 2006 FORD FUSION TRANSMISSION STARTED SLIPPING AT 34,000 MILES. DEALER SAID THERE WAS NOTHING THEY COULD DO SINCE MY CAR WAS MADE IN THE FIRST PART OF 2006, NO ADDITIONAL WARRANTIES WERE AVAILABLE. I BOUGHT THE CAR UNDER THE ASSUMPTION THAT THERE WAS A WARRANTY STILL AVAILABLE. NOW MY TRANSMISSION IS GOING OUT, I STILL OWE 11,000 ON MY CAR. AFTER TALKING TO ALOT OF FUSION PEOPLE, THIS APPEARS TO BE A VERY VERY COMMON PROBLEM. IT'S ALSO VERY DANGEROUS, THE CAR SLIPS OUT OF GEAR REVS UP AND THEN POPS BACK INTO GEAR JUST AS YOU ARE TRYING TO GET INTO A LANE. VERY DANGEROUS, I HAVE ALMOST WRECKED SEVERAL TIMES AND HAD TO PULL OVER. *TR

  14. Structure, Latches/locks/linkages, Jan 6, 2011

    DOOR HANDLES BROKEN ON DRIVERSIDE, PROBLEMS WITH LATCHES LOCKS LINKAGE, MUST ROLL DOWN WINDOWS TO OPEN BOTH DOORS,THAT IS THE ONLY WAY TO GET OUT OR THIS CAR. TO REPAIR DOORS ON DRIVER SIDE COST $460.00 MILES ON VEH IS 32,600 2006 FORD FUSION I ORDER THIS CAR 2006. *TR

  15. Electrical system, Dec 15, 2010

    TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE KEYS WOULD NOT RELEASE FROM THE IGNITION UNLESS THE BUTTON ON THE GEAR SHIFT WAS PUSHED IN TO RELEASE THE KEY. THE CONTACT HAD TO REMOVE A PIECE OF PLASTIC IN ORDER TO REMOVE THE KEY FROM THE IGNITION SWITCH. THE CONTACT NOTICED NUMEROUS COMPLAINTS REGARDING THE FAILURE. THE CONTACT HAD NOT TAKEN THE VEHICLE TO A DEALER FOR A DIAGNOSTIC TEST. THE FAILURE MILEAGE WAS 34,000.

  16. Power train, Dec 8, 2010

    2006 FORD FUSION FAILING TO SHIFT DURING ACCELERATION, SHIFTING SUDDENLY AND VIOLENTLY, FAILING TO DOWNSHIFT AND RUNNING EXTREMELY HIGH RPM CREATING VERY DANGEROUS CONDITIONS WHEN PASSING, MERGING AND SLOWING. DEALER FAILED TO RESOLVE THE ISSUE DURING 3 SEPARATE REPAIR VISITS 2008 TO 2009. SEVERAL ATTEMPTS TO REPROGRAM TCM & PCM WERE UNSUCCESSFUL. PCM REPLACED IN 2009 BUT HAS NOT RESOLVED THE ISSUE. RESEARCH INDICATES THAT FORD IS AWARE OF DEFECTIVE TRANSMISSION VALVE BODY CAUSING THE ISSUE BUT HAS NOT DONE A RECALL. *TR

  17. Engine and engine cooling, Power train, Dec 7, 2010

    TRANSMISSION WOULD SHIFT OUT OF A GEAR, CAR WOULD REV UP TO HIGH, THEN TRANSMISSION WOULD SHIFT VIOLENTLY BACK IN JERKING THE CAR AROUND FEELING LIKE YOU HAVE BEEN REAR ENDED. THE TRANSMISSION WILL SLAM SO HARD INTO GEAR WHEN TRYING TO ACCELERATE( I HAVE HAD THIS EXPERIENCE ACCELERATING AT 45MPH AND AT 65MPH) ENGINE LIGHT COMES ON STAYS ON FOR A FEW DAYS GOES OFF PROBLEM COMES BACK A FEW DAYS LATER. ONLY SOLUTION WHEN THIS HAPPENS IS TO PULL OVER AND SHUT THE CAR OFF. ONCE CAR IS TURNED BACK ON THE GEAR SHIFTER (AUTOMATIC) IS VERY TIGHT TO PUT IN REVERSE OR DRIVE. *TR

  18. Structure, Dec 7, 2010

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT WAS DRIVING APPROXIMATELY 38 MPH WHEN SHE HEARD A NOISE COMING FROM THE STEERING COLUMN. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER AND THE MECHANIC ADVISED HER THAT THE SUB FRAME WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. SHE THEN CALLED THE MANUFACTURER AND WAS ADVISED THAT THE SUB FRAME WAS NOT A WARRANTY ISSUE AND WOULD NOT PROVIDE ANY FURTHER ASSISTANCE. THE FAILURE MILEAGE WAS 51,000 AND THE CURRENT MILEAGE WAS 53,027.

  19. Power train, Dec 1, 2010

    TL*THE CONTACT OWNS A 2006 FORD FUSION. WHILE DRIVING APPROXIMATELY BETWEEN 15-30 MPH, THE CONTACT STATED THAT THE TRANSMISSION SLIPPED IN AND OUT OF GEAR CONTINUOUSLY. IN ADDITION, THE VEHICLE WOULD JERK VIOLENTLY. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR DIAGNOSTIC TESTING. THE TECHNICIAN STATED THAT THE TRANSMISSION NEEDED TO BE REPLACED. THE VIN WAS NOT AVAILABLE. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS APPROXIMATELY 80,000. UPDATED 01/11/2011*LJ

  20. Power train, Dec 1, 2010

    I OWN A 2006 FORD FUSION SE WITH THE 3.0 V6 ENGINE. AT JUST OVER 55,000 MILES, VEHICLE WOULD COME OUT OF GEAR WHILE SHIFTING BETWEEN 30-60MPH, ROUGHLY 2ND-3RD, OR 3RD-4TH GEAR. VEHICLE WOULD GO INTO A HIGH REV AND NOT MOVE. AFTER LETTING OFF GAS, YOU HAVE TO WAIT 5 SECONDS FOR IT TO "RE-ENGAGE", THEN SOMETIMES IN A HIGH GEAR AT LOW SPEEDS CAUSING VEHICLE TO SHAKE VIOLENTLY. THIS IS A VERY SERIOUS AND DANGEROUS MECHANICAL FLAW WITH THIS TRANSMISSION! IT IS THE AISIN TRANSMISSION USED IN A VARIETY OF FORD, LINCOLN, AND MERCURY VEHICLES. (2005-2006 FORD FIVE HUNDRED, 2006 FORD FUSION, 2006 MERCURY ZEPHYR, 2006 MERCURY MILAN, 2005-2006 MERCURY MONTEGO) THERE ARE 100'S TO 1000'S OF COMPLAINTS ON THESE AND MULTIPLE TSB (TECHNICAL SERVICE BULLETINS) THROUGH FORD MOTOR COMPANY, ETC. (TSB 07-26-9, TSB 08-24-1) CALLING IT AISIN TRANSMISSION HARSH SHIFTING. HARSH BEING AN EASY TERM TO DESCRIBE THIS PROBLEM. AND STILL NO RECALL ON THIS OR COMPENSATION FROM DEALER OR MANUFACTURER. IF YOUR VEHICLE IS OUT OF WARRANTY, YOU ARE ON YOUR OWN WITH THIS $1,500 PLUS REPAIR ON A DEFECTIVE VALVE BODY ACCORDING TO FORD MOTOR CO. THIS IS A TREMENDOUS SAFETY ISSUE ESPECIALLY WHEN NEEDING TO MERGE OR ACCELERATE RAPIDLY TO GET ONTO A FREEWAY SYSTEM OR OVERTAKE AND PASS ON THE HIGHWAY! I GUESS IT WILL TAKE A SERIOUS INJURY OR FATALITY TO CAUSE A LAW SUIT FOR ANYTHING TO BE DONE EXCEPT A TSB! WITH ALL THE DOCUMENTATION AND COMPLAINTS I HAVE SEEN ON THESE, I HOPE THE MANUFACTURERS HAVE A STRONG LEGAL TEAM! I WILL NEVER BUY A FORD, LINCOLN, OR MERCURY AGAIN. AND WE WONDER WHY AMERICANS BUY FOREIGN! IT IS A SAD DAY PEOPLE, BUT THE TRUTH HURTS! OUR US CAR MAKERS NEED TO STAND BEHIND THEIR PRODUCTS BETTER AND IMPROVE THEIR BUSINESS ETHICS OR THEY WILL CONTINUE TO FAIL AND GO BANKRUPT. *TR

  21. Power train, Nov 13, 2010

    TRANSMISSION SLIPS IN AND OUT OF GEAR WHILE DRIVING AT ANY SPEED. THESE ARE VERY HARD GEAR SHIFTS AND THE ENTIRE CAR SHAKES. SOMETIMES IT WON'T GO INTO ANY GEAR AT ALL, INCLUDING REVERSE. THE CAR HAS UNUSUALLY HIGH RPM DURING SOME GEAR SHIFTS...PARTICULARLY WHEN SHIFTING GETS "STUCK" BETWEEN 4TH & 5TH GEARS. MY CAR WAS STUCK IN THE MIDDLE OF AN INTERSECTION BECAUSE THE TRANSMISSION FROZE AND WOULDN'T SHIFT GEARS. THE CAR CANNOT ACCELERATE AT A NORMAL SPEED ANYMORE WHICH DOESN'T ALLOW FOR NORMAL HIGHWAY DRIVING, AND IS DANGEROUS DUE TO THE FACT THAT THE TRANSMISSION IS SLIPPING GEARS OR STICKING IN A GEAR. *TR

  22. Latches/locks/linkages, Nov 1, 2010

    TL*THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT STATED THAT THE DOOR LATCHES SEPARATED FROM THE HINGES INSIDE THE VEHICLE AT LEAST THREE TIMES. THE DEALER REPLACED THE HANDLES UNDER WARRANTY BUT THEY HAD BROKEN AGAIN. THE CONTACT CALLED THE MANUFACTURER WHO OFFERED NO ASSISTANCE. THE VEHICLE HAD NOT BEEN REPAIRED. THE MILEAGE WAS 72,400.

  23. Electrical system, Oct 20, 2010

    WHEN DRIVING ON THE INTERSTATE UNDER CRUISE CONTROL, THE ENGINE SUDDENLY DROPPED TO IDLE AND WOULD NOT RESPOND TO THE THROTTLE. FORTUNATELY I WAS ABLE TO COAST TO THE SIDE OF THE ROAD WITHOUT BEING HIT FROM BEHIND. THE CAR SHOWED TWO WARNING LIGHTS: TRACTION CONTROL AND THROTTLE CONTROL. THE CAR WOULD STILL NOT RESPOND TO THE THROTTLE. AFTER TURNING OFF THE CAR AND RESTARTING IT, THE LIGHTS WENT OUT AND THE CAR WAS DRIVABLE AGAIN. I TOOK THE CAR TO THE DEALER, WHO CLEANED THE THROTTLE BODY, FLUSHED THE FUEL INJECTORS AND REPROGRAMMED THE PCM. WHATEVER ACTUALLY HAPPENED, THE FAIL SAFE CONDITION SHOULD NOT BE TO SHUT THE ENGINE DOWN TO IDLE WITHOUT THE ABILITY TO CONTROL THE ENGINE SPEED. IT WAS JUST FORTUNATE THAT THE CAR WAS NOT HIT FROM BEHIND. *TR

  24. Power train, Oct 8, 2010

    TL* THE CONTACT OWNS A 2006 FORD FUSION. THE CONTACT WAS DRIVING APPROXIMATELY 40 MPH AND ATTEMPTING A RIGHT TURN WHEN THE TRANSMISSION EXHIBITED A HESITATION AND BEGAN JERKING ABNORMALLY. THE RPM GAUGE DISPLAYED AN EXTREMELY LOW READING. THE VEHICLE WAS DRIVEN TO THE SIDE OF THE ROAD. AFTER WAITING A FEW MOMENTS, THE VEHICLE RESUMED AT A LOW SPEED WITHOUT EXPERIENCING THE PREVIOUS FAILURES. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE COMPLETE BRAKE SYSTEM WAS REPLACED. THE FAILURE CONTINUED TO OCCUR. THE VEHICLE WAS TAKEN BACK TO THE DEALER FOR INSPECTION. THE FAILURE WAS RELATED TO THE TRANSMISSION AND THE TECHNICIAN DETECTED THE THAT THE GEARS WERE STICKING. THE VEHICLE WAS TAKEN TO AN INDEPENDENT TRANSMISSION SHOP FOR A SECOND OPINION WHERE THEY STATED THE SAME DIAGNOSIS AS MENTIONED BY THE DEALER. THE CONTACT WAS WAITING UPON A RESPONSE FROM THE MANUFACTURER REGARDING THE TRANSMISSION FAILURE. THE VEHICLE WAS NOT REPAIRED. THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS APPROXIMATELY 61,000.

  25. Power train, Oct 1, 2010

    I OWN A 2006 FORD FUSION, WHEN DRIVING ON THE HIGHWAY WHILE TRYING TO PASS ANOTHER VEHICLE, THE CAR WILL DROP OUT OF GEAR. THE CAR WILL NOT REENGAGE UNTIL THE TACHOMETER RETURNS TO AN IDLE. EVEN THEN THE CAR MAY NOT ENGAGE THE GEAR AGAIN. WITH ONCOMING TRAFFIC OR OTHER CARS BEHIND THIS CAUSES AN UNSAFE CONDITION. *TR