2002 Kia Optima
Problems, recalls and owner-reported issues
Structure is the leading concern among 110 owner complaints filed for this model year. This is the 19th highest complaint count among 20 Optima model years with reports.
Of the 2002 reports, 16 involved a crash and 5 involved a fire. 12 people were injured.
What owners report most often
Recalls and investigations
Suspension, frontMay 27, 2009
KIA MOTORS CORPORATION (KMC) IS RECALLING 36,538 MODEL YEAR 2001-2004 OPTIMA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE STATES DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUBFRAME. OVER TIME, SUCH SUBFRAME CORROSION NEAR THE CONNECTION TO THE LOWER CONTROL ARM CAN LEAD TO WHEEL MISALIGNMENT AND/OR OTHER NOTICEABLE STRESS IN STEERING, OR ACCELERATED ABNORMAL TIRE WEAR.
CORROSION OF THE FRONT SUBFRAME COULD LEAD TO SEPARATION, POSSIBLY RESULTING IN A VEHICLE CRASH.
KMC WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JUNE 15, 2009. OWNERS MAY CONTACT KIA'S CONSUMER ASSISTANCE CENTER AT 1-800-333-4542.
Campaign 09V183000 on NHTSA.gov
Fuel system, gasoline, storage, tank assemblyApr 12, 2004
SOME PASSENGER VEHICLES MAY CONTAIN A FUEL TANK ASSEMBLY VALVE THAT MAY NOT CLOSE PROPERLY. IF A VEHICLE WITH A FUEL TANK ASSEMBLY VALVE THAT IS NOT PROPERLY CLOSED WERE TO ROLL OVER, FUEL SPILLAGE MAY OCCUR.
FUEL SPILLAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
DEALERS WILL INSTALL AN ADDITIONAL FUEL TANK ASSEMBLY VALVE. OWNER NOTIFICATION BEGAN JUNE 25, 2004. OWNERS SHOULD CONTACT KIA AT 1-800-333-4542.
Campaign 04V180000 on NHTSA.gov
Electrical system, starter assemblyMar 4, 2003
ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.5 AND 2.7 LITER V6 ENGINES, THE CRANKSHAFT POSITION SENSOR (CKP) CASES DID NOT MEET DIMENSIONAL SPECIFICATIONS.
INTERNAL GAPS WITHIN THE CASES ALLOWED EPOXY TO CONTACT THE PRINTED CIRCUIT BOARD, WHICH RESULTED IN CRACKING OF THE CIRCUIT BOARD CAPACITOR. A DAMAGED CKP CAPACITOR COULD RESULT IN ENGINE STALLING.
DEALERS WILL REPLACE THE CKP. OWNER NOTIFICATION BEGAN MARCH 28, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT KIA AT 1-800-333-4542.
Campaign 03V067000 on NHTSA.gov
Representative owner complaints: structure
30 reports, newest first. Show all
Structure, Feb 2, 2009
2002 KIA OPTIMA SUB FRAME IS ALL RUSTED OUT DEALER SAYS TOTAL SUSPENSION IS ABOUT TO FAIL NEED TO BE REPLACED THIS IS THE ONLY THING ON THE CAR THAT IS RUSTED OUT. *TR
Structure, Jan 17, 2009
OUR 2002 KIA OPTIMA EXPERIENCED STEERING PROBLEMS WHICH I THOUGHT COULD BE CORRECTED WITH A BASIC FRONT END ALIGNMENT. REPAIR FACILITY INFORMED US THAT THE VEHICLE COULD NOT BE ALIGNED BECAUSE THE SUB-FRAME HAD RUST DAMAGE. THE SUB-FRAME ON THE PASSENGER SIDE HAD A "GOLF SIZE" HOLE IN IT AND THE WELDING JOINTS WERE COMPLETELY ROTTED THROUGH. THE VEHICLE ONLY HAD 70,000 MILES AND WAS ALWAYS WELL MAINTAINED. OIL CHANGES AND INSPECTIONS WERE PERFORMED AT KIA DEALERSHIPS AND THE DEFECT WAS EITHER NOT DETECTED OR NEVER REPORTED TO US PRIOR TO THE EXPIRATION OF THE WARRANTY. THE DEALER AND KIA MOTORS WERE CONTACTED ABOUT THE ISSUE; KIA DID REPLACE THE SUB-FRAME UNIT (EST COST $1,500) BUT WOULD NOT COVER THE COST FOR LABOR ($655). I BELIEVE A BIGGER PROBLEM EXIST WITH THIS DEFECT AND A RECALL SHOULD BE CONSIDERED TO PREVENT INJURY TO DRIVERS. REVIEWING PREVIOUS COMPLAINTS, THIS SAME DEFECT HAS BEEN REPORTED ON THREE VIN #'S. *TR
Structure, Oct 8, 2008
2002 KIA OPTIMA, WE HAVE ONLY HAD THE CAR LESS THAN 2 YEARS AND IT HAS 2 FIST SIZE RUST HOLES IN FRAME ONE EACH SIDE BY A-ARMS, DUE TO THESE DEFECTS TIRES WEARING QUICKLY AND NEEDS AIR CONTINUALLY TO BE PUT IN THEM. HANDLING WORSENING AND MAKING THUMPING NOISE IN FRONT END, CAN NOT DRIVE OVER 35-40 MPH. CALLED KIA AND THEY SAID THEY WOULD NOT DO ANYTHING ABOUT THIS PROBLEM. READ WHERE HYUNDAI AND KIA ARE MADE BY SAME COMPANY AND THIS HAS BEEN A PROBLEM WITH THE 1999 TO 2002 MODELS. FEEL THIS IS THEIR RESPONSIBILITY TO MAKE RIGHT BEFORE SOMETHING HAPPENS AND THERE IS AN ACCIDENT. NEED INFORMATION ON WHO TO CONTACT AND HOW TO GET THIS TAKEN CARE OF. *TR
Structure, Feb 5, 2008
ROTTED SUB FRAME ON 2002 KIA OPTIMA. KIA DOES NOT WANT TO CONSIDER THIS THEIR PROBLEM. *TR
Power train, Structure, Equipment, Sep 20, 2007
2002 KIA OPTIMA SUB FRAME IS RUSTING OUT. CUSTOMER STATES THAT THE DEALER TOLD HER THERE WAS A SPOT ON THE SUB FRAME WHERE THE CONTROL ARM MOUNTS TO THE ENGINE CRADLE HAD RUSTED OUT AND IT LOOKED AS IF IT HAD BEEN IN AN ACCIDENT, AND WOULD NOT HELP WITH THE REPAIRS. *KB THE MECHANIC CONCLUDED THAT DUE TO THE DESIGN OF THE VEHICLE, THE CONDENSATION FROM THE AIR CONDITION RUNNING DOWN THE FRAME IS WHAT CAUSED THE RUST TO OCCUR. THE SPEED SENSOR FOR THE AUTOMATIC TRANSMISSION WAS REPLACED. *JB