2016 Kia Optima
Problems, recalls and owner-reported issues
Engine is the leading concern among 756 owner complaints filed for this model year. This is the 4th highest complaint count among 20 Optima model years with reports.
Of the 2016 reports, 27 involved a crash and 19 involved a fire. 21 people were injured and 1 person died.
What owners report most often
Recalls and investigations
Latches/locks/linkages, trunk lid, latchAug 24, 2023
Kia America, Inc. (Kia) is recalling certain 2016-2017 Rio, 2016-2018 Optima, 2017-2018 Optima Hybrid and Optima Plug-in Hybrid vehicles. The trunk latch base may crack, preventing the opening of the trunk from the inside. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 401, "Internal Trunk Release."
A person inside the trunk compartment may become trapped, increasing their risk of injury.
Dealers will replace the trunk latch base subassembly, free of charge. Owner notification letters were mailed October 19, 2023. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC278.
Campaign 23V594000 on NHTSA.gov
Fuel system, gasoline, delivery, hoses, lines/piping, and fittingsDec 19, 2018
Kia Motors America (Kia) is recalling certain 2011-2017 Optima, 2012-2017 Sorento and 2011-2018 Sportage vehicles that previously received an engine replacement under recall number 17V-224, warranty, or the Knock Sensor Detection System (KSDS) Product Improvement Campaign. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned or improperly torqued during the engine replacement procedure, possibly causing a fuel leak.
A fuel leak in the presence of an ignition source can increase the risk of a fire.
Kia has notified owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began January 17, 2019. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC172.
Campaign 18V907000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleJan 6, 2017
Kia Motors America (Kia) has recalled one 2016 Optima vehicle. In this vehicle, the end seal for the driver's frontal air bag inflator may not have been properly installed, possibly resulting in reduced inflation of the frontal air bag in the event of a crash.
In the event of a crash, an air bag that does not inflate fully increases the risk of injury.
The affected vehicle was remedied on January 10, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC143.
Campaign 17V007000 on NHTSA.gov
Power train, axle assembly, axle shaftOct 3, 2016
Kia Motors America (Kia) is recalling certain model year 2016 Kia Optima vehicles manufactured November 13, 2015, to April 23, 2016 and equipped with a 2.4l engine. The right front axle driveshaft may crack and fail.
If the driveshaft cracks and separates from the vehicle, it will not be able to move forward. Additionally, if the parking brake is not applied upon exiting the vehicle, the vehicle may roll. Either scenario can increase the risk of a crash.
Kia will notify owners, and dealers will replace the front axle driveshaft, free of charge. The recall began November 2016. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC139.
Campaign 16V705000 on NHTSA.gov
Air bags, frontalApr 21, 2016
Kia Motors America (Kia) is recalling certain model year 2016 Kia Optima vehicles manufactured November 10, 2015, to February 12, 2016. In these vehicles, a chemical enhancer required for the for the second stage deployment of the driver's frontal air bag was not loaded, resulting in the second stage not deploying in necessitating crashes.
If the second stage air bag does not deploy it increases the risk of injury or death.
Kia will notify owners, and dealers will replace the driver's frontal air bag module, free of charge. The recall began on May 6, 2016. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC131.
Campaign 16V231000 on NHTSA.gov
Representative owner complaints: other or unspecified
121 reports, newest first. Show all
Other or unspecified, Jul 13, 2026
NHTSA Bulletin TSB BOD300 My KIA 2016 Optima Turbo has all four windows impacted by the defective gear. I've opened a case with KIA and it's case number 25563361. None of my windows roll up or down. This presents several very serious safety issues. The dealer has had my vehicle for over 2 weeks. Why has KIA not been forced to issue a recall on these defective gears?
Other or unspecified, Jul 3, 2026
Code was on and off for a cylinder 2 misfire was off at this point (intermittent misfire) ecl was off car stalled out at 3rpms while driving, tiny puff of smoke once came from between the air intake and the engine, and also no crank no start but car has power. I’ve kept up with the oil changes every 3000 miles car had fluids in it and nothing looked bad all 4 spark plugs were burnt and i replaced them and still no success.
Other or unspecified, Jul 2, 2026, fire
I had just stopped at stop sign and I turned right. My speed was approximately 40 mph and there was a LOUD POP. I immediately hit the brakes and had NO BRAKES. I got car off road and smoke was already coming from under hood. It caught fire immediately and burned up. Total loss . About 6 months prior to it burning I had a good bit of front end work done on it with bearing issues. Also put a new set of tires at same time . The coils and plugs were changed often because it would misfire. I purchased car July 2025. All my documents were burnt also .
Other or unspecified, Engine, Fuel/propulsion system, Jun 16, 2026
My 2016 Kia Optima equipped with the 2.4L DOHC I4 GDI engine began to experience progressive and severe oil consumption during the latter part of my ownership. The oil warning light began activating repeatedly, even after shortly getting the oil changed. Several certified mechanics and oil change service stations told me this was an ongoing issue with this car and engine and that there was nothing I could do but monitor it and keep it filled. At their instruction, I monitored and had it changed more frequently, often topping it off at the oil change station and at home when needed. Approximately 2 weeks after an oil change upon putting the car in reverse it started to shake uncontrollably. The car was towed to a mechanic who stated I needed an engine. I then towed it to an authorized Kia franchise dealership where the technician documented the oil consumption complaint, confirmed a Cylinder 2 misfire code, performed a borescope inspection, and found the Cylinder 2 exhaust valve burnt with a chunk missing. Engine replacement was recommended by the Kia dealership technician. Prior to my purchase, the engine had already been replaced at approximately 80,000 miles under recall-related circumstances. The replacement engine installed by a Kia dealership subsequently failed, exhibiting symptoms consistent with the documented widespread defect affecting the 2.4L DOHC I4 GDI engine in 2016 Kia Optima vehicles, including severe oil consumption, cylinder misfire, and catastrophic internal engine damage confirmed via borescope at a Kia franchise dealership. Kia America denied the claim based solely on mileage despite the damage being confirmed by their franchise technician. My vehicle became unsafe to drive due to this engine instability shortly after starting before becoming fully inoperable. My vehicle has been non-operational for approximately 5 months. Kia has not provided a substantive written determination despite a formal written demand submitted in March 2026.
Other or unspecified, Engine, Fuel/propulsion system, Jun 8, 2026
The car returned P1326 and had multiple misfires and audible knocking, the dealers will indeed fight the already existing class action warranties. Was sent home and told to “drive the fuck out of it”, to which the car did not make it home and blew gasoline into my cabin while driving on the highway. Almost passed out, and am still fighting Kia to actually address the defective rod bearings. I personally would fight tooth and nail over a 5 dollar problem, but this is something they do nationwide and can cause serious injury or death. If it weren’t a 200 LB man driving the gasoline shooting into the cabin would absolutely cause a knockout. To the time of this report they are still trying to disregard the rod bearing issue and send me home with fixes to problems caused consequentially.
Other or unspecified, Engine, May 24, 2026
While accelerating onto the highway in my 2016 Kia Optima 2.4L, the vehicle suddenly lost all engine power without warning. The vehicle would no longer accelerate and I was forced to coast and brake to safety. Immediately after the engine shut off, the check engine light, oil light, and battery light illuminated on the dashboard. After the incident, the vehicle would not restart or crank at all. The electrical systems, dashboard lights, and chimes still function normally, and the battery is new. The vehicle had proper oil level at the time of failure. No warning signs were present prior to the sudden loss of power. This failure created a serious safety hazard because it occurred during highway acceleration and left the vehicle unable to maintain speed or move out of traffic safely. Based on the symptoms and sudden engine shutdown, I am concerned this may be related to the known Theta II engine issues associated with Kia Optima vehicles.
Air bags, Structure, Other or unspecified, May 18, 2026, crash
UNKNOWN THE AIRBAGS DIDN'T DEPLOY WHEN THE CAR HIT OTHER DRIVER FROM BEHIND.
Power train, Other or unspecified, Engine, May 15, 2026
Issue 1: High oil consumption in the engine due to poor engine design, according to the auto repair center. 5 quarts of oil are added to the engine once every 2-3 weeks. All oil leaks were previously repaired, but oil is still burning off. Issue 2: The engine has misfired more than once, with a puff of smoke coming out of the exhaust. Issue 3: Twice in the past 1.5-2 years, multiple spark plugs have failed, causing a breakdown. This is a Theta II engine, but it is not in the class action settlement.
Other or unspecified, Apr 15, 2026
For a second time, the window goes off the runner and will not operate. This happened to the drivers side window and the rear drivers side window. The only option is to return to the dealership and have the part replaced to allow the window to move up and down, This is a safety hazard and fails state inspection if the windows will not move up and down. This is a safety recall.
Other or unspecified, Apr 15, 2026
The Kias have been recalled for a failure to adhere the shark fin antenna. This has been recalled in some models. My 2016 has fallen off and is not on the recall list. Please include.
Other or unspecified, Feb 4, 2026
In order to repair the recalled equipment on the vehicle the dealerships and Kia want us to pay for them to open the trunk ($280/hour service fee to remove the back seat to gain access to the trunk and then return the back seat once completed). If the trunk latch was NOT broken to begin with they would not have to remove and replace the back seat of the car at $280/hour you would be able to push the button and open it. I don’t feel it is the car owner responsibility to pay for that access to the trunk.
Other or unspecified, Engine, Fuel/propulsion system, Nov 19, 2025, fire
While driving, the vehicle suddenly developed a loud knocking noise from the engine. Within one block the vehicle began smoking heavily from under the hood. I pulled over, opened the hood, and flames were visible. This is a 2016 Kia Optima with the 2.4L Theta II engine. Approximately one year ago the original engine seized and was replaced by a Kia dealer under the Theta II engine recall (SC172/SC147) and class-action settlement. This is the second catastrophic failure of a Theta II engine in this vehicle. The replacement engine has now failed in the exact same manner as the thousands of other documented cases — rod bearing failure leading to knocking, overheating, and engine compartment fire. The dealership (Fowler Kia of Windsor, CO) inspected the vehicle and quoted over $6,000 in repairs (melted engine wiring harness, ECM connector, battery cables, airbox, intake boot, etc.) while claiming the fire was “unknown cause/not the engine,” despite the clear knocking immediately preceding the fire. Kia Consumer Affairs has an open case but has not yet resolved coverage. This is a known, ongoing safety defect covered under multiple NHTSA investigations (PE21004, EA22002) and Kia recalls. I no longer feel safe in this vehicle and am requesting immediate investigation and inclusion in any expanded recall or remedy.
Electrical system, Other or unspecified, Engine, Nov 17, 2025
Vehicle: 2016 Kia Optima LX Turbo – Approx. 114,155 miles** This complaint concerns ongoing systemic defects affecting the electrical, braking, and engine management systems of the referenced vehicle. Despite multiple documented repair attempts, the failures persist, creating continuous and significant safety hazards. The vehicle has experienced repeated electrical system malfunctions, including multiple battery failures (three replacements within one year), sustained low-voltage conditions, and intermittent lighting loss. Notably, the headlights and exterior lighting have shut off unexpectedly during extended highway operation. The brake control system is also compromised. The electronic emergency brake has engaged spontaneously while the vehicle was in motion, causing abrupt deceleration without driver input. Additionally, the vehicle exhibits continuous fuel vapor and engine performance defects. The purge valve has been replaced four times, yet the failure recurs. The vehicle frequently hesitates upon acceleration, exhibits delayed throttle response, and jerks during takeoff, creating hazardous conditions when merging into traffic or crossing intersections. Given the repeated nature of these defects and the lack of resolution through standard repairs, I believe the vehicle may contain inherent design or manufacturing defects affecting the electrical charging system, ECU, fuel vapor management components, and electronic braking controls. I request that NHTSA conduct an investigation into these safety-related defects.
Other or unspecified, Sep 29, 2025
I have a 2016 KIA Optima SX Turbo with 33,500 miles that the windows one by one are failing due to a defective regulator drum gear. This very flimsy gear fails and the window will not roll up. I have had 3 out of 4 fail in the last month. The only way to keep the window up is to shimmy them. This creates a huge safety risk in the event of an accident and also can impact the collision safety system including airbags. KIA is aware of this situation as outlined in their Technical Service Bulletin dated March 2021. I believe it's bulletin MC-10189544-0011. I've contacted the dealer who doesn't think there is a recall on this issue. This issue creates a safety issue that after only 33,500 miles should not exist.
Other or unspecified, Sep 23, 2025
In 2024 the window regulator went in the drivers side back window costing me $700 and on 9/22/2025 the drivers side front window regulator just went costing me another $700. I see many are having this issue but no recall
Other or unspecified, Jul 25, 2025
While driving at approximately 45/50 mph, the right rear window suddenly dropped into the door panel without warning. This unexpected failure startled me and created a distraction while driving, as well as compromised my ability to hear and concentrate safely. My left rear window has also slipped into the door panel and is now being held up by shims and I have now discovered that the issue is due to a failed window regulator. This is a known issue in similar vehicles and poses a potential safety hazard, especially during adverse weather or high-speed driving. The Manufacturer has not issued a recall only a bulletin and the cost that was quoted to me from Hendrick Kia of Concord was over $900 dollars a regulator.
Other or unspecified, Jul 9, 2025
I own a 2016 Kia Optima EX with VIN [XXX] . The engine failed at 85,763 miles due to a rod bearing seizure. This matches the known defect in Kia’s 2.4L GDI engines, which has been the subject of recalls and service campaigns in the past. Despite being covered under Kia’s extended engine warranty, Kia America denied my engine replacement claim. They cited "vehicle reconditioning" and "multiple ownership" as reasons — neither of which are valid grounds to void warranty coverage, especially for a known defect. A certified Kia dealership (Mark Kia in Scottsdale, AZ) approved my vehicle for warranty replacement, and submitted the request. Kia corporate denied it. This creates a serious safety concern and shows that Kia may be wrongfully avoiding responsibility for this defect. Please investigate. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Electrical system, Other or unspecified, Engine, Jun 10, 2025
A month in after purchasing the check engine light came on. My car did not want to accelerate, started shaking and having jerking movement while driving on the freeway with my newborn and 3 other children in the car with me. Got stranded 3 hours away from home. Car has been in the shop going on 30 days. Spark plugs changed, coolant thermostat changed and now the engine was reported that it has failed. Still in the shop currently.
Electrical system, Other or unspecified, May 28, 2025
All 4 of the window regulator motors blew in my windows at the same time, only about 9 years into the vehicle's life. The little plastic pulleys that move the cables degrade over time and then ruin the rest of the window motor when they break, and since they decided not to make this an easily repairable part it requires the entire window regulator assembly which is half of the door to be replaced, not just this plastic part. I had to replace all 4 of them out of my own money, KIA REFUSED to replace something that is completely 100% their fault and it cost me over $3,500 to repair all four windows that went out pretty much at the same time. It's insane silly that anyone's windows can just break at anytime and be stuck in the down position. I can't just put up trash bags and then not be able to see a thing while I wait to get it fixed if it happens again. I was lucky enough to be in a position to get it looked at quickly, but it is absolutely insane that KIA would refuse to cover such a defect. There is already a class-action lawsuit over this I believe but they haven't even attempted to remedy the situation. Not everyone has time to wait for a lawsuit to settle. There should absolutely be some kind of recall/extended warranty on their windows. My engine blew at 57,400 miles only a few months later which is separate and was replaced but it's just insane that I was promised a car but got a piece of trash that consistently breaks while all I can get is a replacement engine with the same exact problem and no confirmation that the same thing won't just happen again while they continue to use the same defective engine over 10 model years. I want them to fix their issues not slap a band-aid over them and hope for the best. This company has been knowingly selling cars built to end up in a landfill within 10 years and they don't care.
Other or unspecified, May 4, 2025
Have a shake during accelerating 35-40 mph and then again at 70 mph. There is an axle, recall on 2016 kia optima. for certain months, my is not included. how is the recall determined. Have not had it checked out yet. It seems to be getting worst, will check soon.
Other or unspecified, Service brakes, Engine, Apr 14, 2025, fire
The car caught on fire while I was driving. No warning lights came on and the car didn't show it was running hot. I tried to engage the brakes, and they malfunctioned. I coasted the car to the side of the highway, where the fire and smoke plumed from under the car. I immediately exited the car and ran. As I was running from the car the grass was on fire. The car was totally destroyed by fire. The car has not been inspected by my insurance or Kia. Kia has a class action settlement for car fires the year, make, and model of mine.
Exterior lighting, Seats, Other or unspecified, Apr 8, 2025
Unknown
Air bags, Other or unspecified, Mar 25, 2025
There is a clean slit on my dashboard where the passenger airbags are it’s started to form a complete square around the air bag placement and I’m worried it might have a problem with the airbags and its not just cosmetic. When I googled the issue there are tons of kia drivers with the same clean sit appearing over the passenger air bag. I contacted Kia dealership and they said I’d have to pay for a diagnostic fee to determine if it’s a problem but there’s clearly a problem with the 2016 kia so I’m sure all of us owners would appreciate it being recalled
Other or unspecified, Feb 21, 2025
I have requested that this recall be repaired and updated with the NHTSA, however I've made an appointment, taken this vehicle to the dealership, and called Kia corporate, but they have yet to update this repair so that it shows repaired in the system. In addition to this, when I took the vehicle to have the recall fixed, there were other important recalls that I wasn't notified about, this includes the vehicle anti-theft software for this particular model, make, and year and another product improvement as I was also told by another Kia associate that this one may be regarding the ECU on this engine.
Other or unspecified, Feb 17, 2025
Driver front side window, Passenger front side window, Rear Driver side window. All windows not going up and down. I had to put door wedges down in the panel to keep windows from falling. I was informed that the regulator and motor in panels that control the switches for movement of windows are burned out. I was also informed from the mechanic this could of been a fire hazard. I was informed from the mechanic. No one around our area had these parts. If I were to purchase them from KIA dealership it would cost $1300 to fix all three windows. I don't have that kind of money for repair. Especially when I am not the only person that is dealing with these issues. The list goes on unsatisfied Kia optima owners that is having the same issue with windows.