2003 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 1,313 owner complaints filed for this model year. This is the 8th highest complaint count among 26 Explorer model years with reports.
Of the 2003 reports, 69 involved a crash and 19 involved a fire. 66 people were injured and 3 people died.
What owners report most often
Recalls and investigations
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Representative owner complaints: structure
389 reports, newest first. Show all
Structure, Aug 11, 2010
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. SHE NOTICED THAT THERE WERE CRACKS ON THE REAR LIFT GATE UNDERNEATH THE REAR WINDOW. AN AUTHORIZED DEALER WAS NOTIFIED AND INFORMED HER THAT THIS WAS A KNOWN FAILURE BUT SHE WOULD HAVE TO PAY TO HAVE IT REPAIRED. THE VEHICLE WAS NOT REPAIRED. THE FAILURE MILEAGE WAS 100,000 AND THE CURRENT MILEAGE WAS 115,000.
Structure, Jul 6, 2010
ONE OF THE TWO HINGES THAT SECURE THE REAR LIFTGATE GLASS TO THE VEHICLE RECENTLY BROKE. UNDER THE NHTSA'S GUIDANCE, FORD PREVIOUSLY ISSUED A RECALL DESCRIBING AND ADDRESSING THIS EXACT PROBLEM. HOWEVER, FORD CLAIMS THAT MY TRUCK FALLS OUTSIDE THE BUILD DATES FOR THE AFFECTED VEHICLES. SEVERAL OTHER OWNERS HAVE COMPLAINED OF THIS ISSUE ONLINE, SO IT APPEARS THE RECALL NEEDS TO BE EXPANDED TO THE LATER BUILD DATES. *TR
Structure, Jun 22, 2010
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE ATTEMPTING TO OPEN THE REAR LIFT GATE WINDOW, THE HINGE FOR THE WINDOW BROKE AND THE GLASS BECAME DISENGAGED. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER WHERE THE CONTACT WAS INFORMED HIS VEHICLE WAS NOT INCLUDED IN THE RECALL ASSOCIATED WITH NHTSA CAMPAIGN ID NUMBER: 04V442000 (STRUCTURE: BODY: HATCHBACK/LIFTGATE: HINGE AND ATTACHMENTS). THE VEHICLE WAS NOT SERVICED FOR THE FAILURE. THE FAILURE AND CURRENT MILEAGES WERE 100,000.
Structure, Jun 19, 2010
MY 2003 EXPLORER CRACKED FROM THE BACK WINDOW TO THE FORD EMBLEM. FORD TOLD ME ITS NOT THEIR PROBLEM AND THERE IS NO RECALL INITIATED. I HAVE 3 OTHER FRIENDS WHO ALSO HAVE THIS PROBLEM. THIS NEEDS TO BE RECALLED AS IT IS BY NO FAULT OF THE OWNER AND APPARENTLY IS A FACTORY DEFECT. *TR
Structure, May 20, 2010
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THE REAR LIFT GATE HINGES FRACTURED AND CAUSED THE REAR WINDSHIELD GLASS TO FALL AND SHATTER FROM THE VEHICLE. THE DEALER ADVISED THERE WERE NO RECALLS FOR THE VEHICLE AND ANY REPAIRS WOULD BE AT THE EXPENSE OF THE OWNER. THE VEHICLE WAS REPAIRED ACCORDINGLY. THE FAILURE MILEAGE WAS 110,950 AND THE CURRENT MILEAGE WAS 113,000.
Structure, May 6, 2010
2003 FORD EXPLORER LIMITED EDITION CRACK IN LIFTGATE BELOW THE GLASS. FORD MOTOR COMPANY TOLD ME THERE IS NO RECALL ON IT AND TO REPAIR IT MYSELF. *TR
Structure, May 3, 2010
OPENED THE REAR WINDOW (HATCH) AND THE RIGHT SIDE FLEW UP - THE HINGE HAD DISENGAGED FROM THE BODY OF THE VEHICLE. LOCATED ON NHTSA.GOV #04V442000 WHICH COVERS THE SAME PROBLEM - WAS TOLD BY DEALER MY VEHICLE DID NOT FALL UNDER THIS RECALL (04S20) AND I WOULD HAVE TO PAY FOR THE REPAIR. *TR
Structure, Apr 14, 2010
A LITTLE OVER A YEAR AGO I AND A FRIEND CAME OUT OF A GROCERY STORE TO DISCOVER THERE WAS A HAIRLINE CRACK IN THE REAR PANEL OF MY 2003 FORD EXPLORER. I DROVE RIGHT OVER TO A FORD DEALERSHIP TO REPORT THE INCIDENT. I DO HAVE AN EXTENDED WARRANTY FOR 100,000 MILES. IT WAS REPORTED TO THE WARRANTY COMPANY AND I WAS DENIED REPAIR. I WAS TOLD I COULD PAY $1,000.00 TO HAVE IT REPAIRED OR PUT CAULKING ON IT TO HELP TO SEAL THE CRACK. I PUT THE CAULKING ON IT AS I DID NOT HAVE THE MONEY TO PAY TO HAVE IT FIXED. I AM RETIRED AND ON A FIXED INCOME. OVER THE COURSE OF TIME THE CRACK WIDENED CAUSING THE PANEL AND WINDOW TO SHIFT TO THE LEFT. ON MONDAY 4/12/10 I OPENED THE HATCHBACK WINDOW TO PLACE A FEW ITEMS INSIDE AND THE WINDOW CAME CRASHING DOWN ON MY HEAD ALMOST DRIVING ME INTO THE GROUND. THE HINGES BROKE AND HAD A FRIEND NOT BEEN THERE WITH ME I COULD NOT HAVE LIFTED THAT WINDOW. HE AND I WORKED FOR 45 MINUTES TO GET IT PLACED BACK TO WHERE IT WAS NOT HANGING AND HAD TO PUT BUNGY CORDS ON TO HOLD IT IN PLACE. I HAVE HAD A HEADACHE FOR 3 DAYS NOW. I DROVE RIGHT OVER TO A FORD DEALERSHIP TO REPORT THE INCIDENT. THE SERVICE MANAGER TOOK MY INFORMATION AND CONTACTED THE WARRANTY COMPANY WHO GOT BACK TO HIM AND STATED THEY WOULD REPLACE THE HINGES. I TOLD HIM THIS IS UNACCEPTABLE!! THIS CRACK HAS WIDENED OVER THE LAST YEAR AND THE HATCHBACK HAS SHIFTED TO THE LEFT. REPLACING THE HINGES IS A TEMPORARY FIX. LIKE PUTTING A BANDAID ON A COMPOUND FRACTURE! I THINK THE ENTIRE HATCHBACK HAS WEAKENED AND IF THE BIG DOOR FALLS ON ME I COULD BE KILLED. AT THIS POINT I AM UNABLE TO UTILIZE THE HATCHBACK AT ALL AND MUST CLIMB OVER THE BACK SEAT TO RETRIEVE ANYTHING BEHIND IT. *TR
Structure, Apr 10, 2010
THE UPPER PANEL ON THE BACK LIFT GATE, CRACKED FOR NO APPARENT REASON. IT HAS 2 CRACKS STARTING FROM ONE SINGLE ONE. IT HAPPENED DURING THE WINTER, SO WATER MUST BE ABLE TO GET IN UNDER THE SEAL AND FREEZE AND CRACK THE PANEL. I HAVE SEEN OTHER EXPLORERS WITH THIS SAME CONDITION. THERE HAS TO BE SOME KIND OF DEFECT IN THE PANEL ITSELF TO ALLOW THIS TO HAPPEN. *TR
Structure, Apr 6, 2010
REAR APPLIQUE "REAR LIFTGATE PANEL" BELOW THE REAR WINDOW CRACKED IN HALF. NO IMPACT INVOLVED. *TR
Structure, Mar 31, 2010
TL*THE CONTACT OWNS A 2003 FORD EXPLORER SPORT. WHILE THE VEHICLE WAS PARKED THE CONTACT NOTICED THAT THE HINGE ON THE REAR LIFTGATE WAS DETACHED. THERE WAS A RECALL UNDER THE NHTSA CAMPAIGN ID NUMBER 04V442000 (STRUCTURE: BODY: HATCHBACK/LIFTGATE: HINGE AND ATTACHMENTS). AN AUTHORIZED DEALER WAS NOTIFIED AND INFORMED HER THAT THE VIN WAS EXCLUDED FROM THE RECALL DEFECT. THE VEHICLE HAD NOT BEEN REPAIRED WHEN THE COMPLAINT WAS FILED. THE FAILURE AND CURRENT MILEAGES WERE 120,000.
Seat belts, Structure, Mar 26, 2010
WATER RUNS DOWN FRONT PASSENGER SEATBELT APPERATUS, INSIDE THE CAR. WATER DAMAGE SEEN ON INTERIOR ROOF FROM WATER LEAKING INSIDE THE ROOF OF THE TRUCK.
Structure, Mar 18, 2010
THE TRUNK, ON THE HALF PART KEEP ON CREAKING I REPLACE IT ONCE OUT OF PACKET COST BECAUSE FOR D DOESN'T WANT TO PAY FOR THE REPAIR. *TR
Structure, Mar 10, 2010
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE THE CONTACT WAS CLOSING THE REAR LIFT GATE THE HINGE BROKE WITHOUT WARNING. PRIOR TO THE RECENT FAILURE THE VEHICLE WAS TAKEN TO THE DEALERSHIP WHERE NHTSA CAMPAIGN ID #04V442000 (STRUCTURE: BODY: HATCHBACK/LIFT GATE: HINGE AND ATTACHMENTS) REPAIR WAS PERFORMED ON THE VEHICLE. THE REPAIR WAS INSUFFICIENT AND FAILED TO ADDRESS THE SAFETY DEFECT. THE VEHICLE WAS TAKEN TO AN AUTHORIZED DEALER FOR INSPECTION WHERE THE DEALER REFUSED TO REPAIR THE VEHICLE FREE OF CHARGE. THE CURRENT AND FAILURE MILEAGES WERE 70,000.
Structure, Latches/locks/linkages, Mar 10, 2010
I OWN A 2003 FORD EXPLORER AND WAS CLOSING THE WINDOW OF THE BACK HATCH WHEN THE REAR LIFT GATE HINGE FAILED AND BROKE AND THE WINDOW BECAME DISLODGED AND HIT ME IN THE HEAD. MY SON WAS STANDING NEXT TO ME AND THANKFULLY THE WINDOW DIDN'T FALL OUT COMPLETELY AND LAND ON HIM! I HAVE CONTACTED FORD AND THEY SAID THAT ALTHOUGH THERE WAS A RECALL FOR THIS VERY SAME PROBLEM, YOUR AGENCY DID NOT IDENTIFY MY VEHICLE AS BEING AFFECTED AND THEY WILL NOT REPAIR IT AT THEIR COST. AGAIN, THEY SAID IT WAS BECAUSE YOUR AGENCY DID NOT IDENTIFY MY VEHICLE AS BEING AFFECTED BY THIS DEFECT. AT THE PRESENT TIME, THE WINDOW IS HANGING BY THE STRUTS AND THE LEFT HINGE. FURTHER, I HAVE GONE ONLINE AND SEEN THAT MANY OTHER PEOPLE HAVE HAD THIS VERY SAME PROBLEM AND IT WAS NOT COVERED BY FORD'S RECALL. THIS IS A MAJOR SAFETY ISSUE AS THAT WINDOW COULD HAVE FALLEN OUT AND LANDED ON MY SON! THANKFULLY, I WAS NOT SERIOUSLY INJURED. I CAN'T BELIEVE THAT THIS HAS NOT BEEN RECALLED MORE EXTENSIVELY. I THINK IT IS REASONABLE TO EXPECT THAT A WINDOW OR A DOOR IS NOT GOING TO FALL OFF A HINGE AND POTENTIALLY CAUSE A SERIOUS INJURY. SAFETY IS A REASONABLE EXPECTATION! *TR
Structure, Mar 4, 2010
THE REAR LIFT GATE CRACKED DOWN THE CENTER. EVERY FORD EXPLORER LIFT GATE I SEE HAS A CRACK DOWN THE CENTER. THIS HAS TO BE A DEFECT IN THE GATE. THERE ARE JUST TOO MANY PEOPLE WITH THE SAME PROBLEMS. *TR
Structure, Feb 26, 2010
I HAVE A 2003 FORD EXPLORER XLT WITH THE CRACK IN THE BACK PANEL NEXT TO THE EMBLEM. I CAME OUT TO MY CAR AND IT WAS CRACKED ALL THE WAY FROM THE WINDOW SEAL TO THE BOTTOM OF THE HATCH. I CALLED THE 800 NUMBER THAT FORD GAVE ME TO CALL AND THEY TOLD ME THERE IS NO RECALL AND THE PART. THERE ARE SEVERAL THOUSAND PEOPLE WITH THIS SAME COMPLAINT. THE LOCAL BODY SHOP TOLD ME THAT THE PROBLEM IS IN FORDS DESIGN OF THE PANEL. THEY HAVE ZERO REINFORCEMENT NEXT TO THE EMBLEM TO CLOSE THE DOOR WHICH IS RIGHT IN THE MIDDLE OF THE DOOR, WHERE NORMAL PEOPLE PUSH TO CLOSE IT. THIS MANUFACTURING DEFECT IN THE EXPLORERS FROM 02-03 IS VERY WELL KNOWN AND QUITE POSSIBLE OVER TIME COULD CAUSE A WEAKENING IN THE REAR WINDOW OF THE VEHICLE AND EVENTUALLY LOSE IT'S SUPPORT AND FALL. *TR
Structure, Feb 22, 2010, crash
I OWN A 2003 FORD EXPLORER. THE BACK HATCH BELOW THE WINDOW IS CRACKED. I'VE SEEN MANY WITH THE SAME DEFECT IN PARKING LOTS. ONE WOMAN I SPOKE WITH SAID HERS FLEW OFF INTO THE WINDSHIELD OF A MINIVAN & CAUSED AN ACCIDENT. I E-MAILED FORD MOTOR CO. THEY WILL NOT ISSUE A RECALL. THIS IS A SAFETY HAZARD AND WITH SO MANY VEHICLES SO EASILY FOUND IN PARKING LOTS WITH THE SAME DEFECT IS CONCERNING ME. I CAN'T AFFORD TO HAVE THIS FIXED RIGHT NOW WHAT DO YOU SUGGEST? *TR
Structure, Feb 22, 2010
TL-*THE 2003 FORD EXPLORER. THE CONTACT STATED THAT THE PAINT PORTION ON THE LIFTGATE HAS CRACKED IN SEVERAL PLACES JUST UNDER THE GLASS. THE CONTACT FEELS THIS CAN BE A POTENTIAL SAFETY HAZARD BECAUSE THERE HAVE BEEN OTHER VEHICLES WHOSE REAR GLASS HAS BROKEN. THE FAILURE MILEAGE WAS 75000 AND THE CURRENT MILEAGE WAS 80000.
Power train, Structure, Jan 24, 2010
2003 FORD EXPLORER XLT - OVERDRIVE LIGHT STARTING FLASHING AND NOW THE TRANSMISSION SLIPS WHEN SHIFTING FROM 1ST TO SECOND GEAR. ENGINE REVS TO 3200 RPMS AND MAKES A LOUD NOISE BEFORE FEATHERING THE GAS TO GET THE TRANSMISSION TO SHIFT INTO 2ND GEAR. VERTICAL CRACK IN FIBERGLASS TAILGATE PANEL JUST BELOW REAR WINDOW GLASS. NO IMPACT TO TAILGATE OCCURRED-CRACK JUST APPEARED. *TR
Structure, Jan 23, 2010
2003 FORD EXPLORER , 70,000 MILES REAR LIFT GATE CRACKED IN MIDDLE SPLITTING OFF IN "Y" SHAPE THERE WAS NO IMPACT DONE TO MAKE THIS HAPPEN. HEARD LOUD POP TOLD THAT FORD WILL NOT DO ANYTHING & I WILL HAVE TO PAY OUT OF POCKET.*TR
Structure, Jan 21, 2010
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE THE CONTACT WAS EXAMINING THE VEHICLE SHE NOTICED THAT THERE WAS A LARGE CRACK ON THE PANEL UNDER THE REAR WINDOW. THE VEHICLE HAS NOT BEEN DIAGNOSED BY THE DEALER. THERE WERE NO PRIOR WARNINGS. THE CURRENT AND FAILURE MILEAGES WERE 115,000.
Structure, Jan 19, 2010
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. SHE STATED WHILE UTILIZING THE REAR LIFTGATE TO REMOVE ITEMS FROM THE TRUNK COMPARTMENT, THE REAR LIFTGATE FELL CAUSING THE GLASS TO SHATTER. THE CONTACT WAS NOT INJURED. THE MANUFACTURER WAS CONTACTED AND ALTHOUGH THE EXACT SAME FAILURE OF HER VEHICLE IS RELATED TO NHTSA CAMPAIGN ID NUMBER: 04V442000- STRUCTURE, STRUCTURE BODY, HATCHBACK/LIFTGATE, HINGE AND ATTACHMENTS AS A RESULT OF NHTSA ACTION NUMBER PE04045, HER VIN WAS NOT INCLUDED. NO REPAIRS WERE MADE TO DATE. THE FAILURE AND CURRENT MILEAGES WERE UNKNOWN.
Structure, Jan 13, 2010
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THERE WAS A CRACK IN THE LIFT GATE WHICH INCLUDES A PLASTIC PART JUST BELOW THE WINDOW. THE FORD MANUFACTURER INFORMED THE CONTACT THAT THERE WERE NO RECALLS AND HE SHOULD CALL NHTSA. THE FAILURE MILEAGE WAS 116,000. UPDATED 2/26/10 *CN UPDATED 07/09/10.*JB
Structure, Jan 12, 2010
THE PLASTIC APPLIQUE BELOW THE REAR WINDOW OF 2003 FORD EXPLORER CRACKED IN COLD WEATHER. THE VEHICLE WAS NOT IN MOTION. IT CRACKED WHEN THE REAR DEFROSTER CIRCUIT WAS ACTIVATED. INTERNET RESEARCH INDICATES THIS IS A WIDESPREAD PROBLEM, POSSIBLY AFFECTING 10-20% OF VEHICLES MANUFACTURED. IT IS CLEARLY A DESIGN PROBLEM. FORD, IN IT'S INFINITE WISDOM, GLUED THE LARGISH PLASTIC TRIM PIECE DIRECTLY TO THE REAR GLASS. IN COLD WEATHER, WHEN THE DRIVER ACTIVATES THE REAR DEFROSTER, THE GLASS EXPANDS AND THE PLASTIC TRIM PIECE, STILL EXPOSED TO THE COLD DOES NOT. THIS UNEQUAL THERMAL EXPANSION RESULTS IN THE PLASTIC APPLIQUE PIECE CRACKING. THIS IS A PROBLEM THAT SHOULD HAVE BEEN EASILY FORESEEN BY DESIGN ENGINEERS. IN TALKING WITH LOCAL FORD BODY REPAIR SHOPS, THE STAFF ADMITTED THAT THE ISSUE IS WIDESPREAD. THE REPAIR COSTS ABOUT $500. *TR