2003 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 1,313 owner complaints filed for this model year. This is the 8th highest complaint count among 26 Explorer model years with reports.
Of the 2003 reports, 69 involved a crash and 19 involved a fire. 66 people were injured and 3 people died.
What owners report most often
Recalls and investigations
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Representative owner complaints: wheels
61 reports, newest first. Show all
Wheels, Oct 27, 2021
The contact owns a 2003 Ford Explorer. The contact stated that while driving at approximately 25-35 MPH around a curb, the driver thought that the tire was flat. The contact pulled off the road and noticed that three of the wheel studs on the driver’s side rear wheel had sheared off. The vehicle was towed to an independent mechanic and it was confirmed that the studs had sheared off and that there was also a fractured wheel stud on the passenger’s side rear wheel. The local dealer was not contacted. The vehicle was not diagnosed or repaired. The manufacturer was not contacted. The approximate failure mileage was 115,000.
Wheels, Jul 13, 2017
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. WHILE DRIVING 55 MPH, THE LUG NUTS BECAME DETACHED FROM THE REAR PASSENGER WHEEL, WHICH CAUSED THE VEHICLE TO SHAKE VIOLENTLY. THE CONTACT PULLED THE VEHICLE OVER TO THE SIDE OF THE ROAD AND WAITED FOR A TOW TRUCK. THE CONTACT STATED THAT THE FAILURE OCCURRED ON MORE THAN ONE OCCASION AND INCLUDED ALL OF THE WHEELS. THE CONTACT PREVIOUSLY REPLACED THE LUG NUTS ON ALL OF THE WHEELS. THE DEALER AND MANUFACTURER WERE NOT CONTACTED. THE FAILURE MILEAGE WAS 140,000.
Suspension, Power train, Wheels, Oct 29, 2015
WE HAVE RECURRING WHEEL BEARING AND HUB ASSEMBLY ISSUE. THE TIMING I PUT ON THE FORM MAY BE OFF A BIT BUT NOT MUCH. ITS ALL LIKE A RECURRING FORD EXPLORER NIGHTMARE AT THIS POINT! WE HAVE REPLACED BEARINGS, HIB ASSEMBLY, TIE ROD, THEN REAR END WENT UP ( AND SHOULDN'T HAVE)/NOW AGAIN, ANOTHER BEARING AND WHEEL SENSOR. THE TRUCK CUTS OUT WHEN AT A SLOWER SPEED. I LOST STEERING A FEW MONTHS AGO WHILE DRIVING AND WHEN I TRY TO PUT IT IN GEAR, SOMETIMES IT WON'T MOVE.I HAVE CALLED FORD, NHTSB AND NO ONE IS WILLING TO MAKE FORD RECALL THESE ISSUES AND FORD WON'T DO THE RIGHT THING KNOWING IT'S AN ONGOING PROBLEM WITH A LOT OF FORDS! PLEASE SOMEONE HELP! I HAVE MULTIPLE SCLEROSIS AND A HEART ISSUE. I NEED A SAFE RELIABLE CAR AND CAN'T AFFORD TO GET ANOTHER ONE. SOMEONE, PLEASE DO THE RIGHT THING HERE! I KNOW ITS AN OLDER MODEL AND I QUESTION IF THIS IS WHY THE RECALL ISN'T HAPPENING.IDK BUT THIS ISN'T RIGHT. THE TRUCK IS SITTING OUT FRONT NEEDING AN ADDITIONAL $700 OF WORK . AFTER REAR END, TIE ROD, BEARINGS, BRAKES IN THE PAST SEVERAL MONTHS, WE HAVE NO WAY TO FIX THIS LEMON. ALWAYS BEEN FORD BUT IF THEY OR A GOVERNING AGENCY DOESN'T HELP.. NEVER A FORD AGAIN. LOOK AT ALL THE COMPLAINTS FOR THE SAME THING!!!! SHAMEFUL.
Wheels, Mar 19, 2015
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE REAR WHEELS SHOOK AND DETACHED FROM THE VEHICLE. THE CONTACT REPLACED THE WHEEL BEARINGS, BUT THE FAILURE STILL OCCURRED. THE LUG NUTS WERE TIGHTENED TWICE BY THE DEALER, BUT THE LUG NUTS ON THE REAR WHEELS WERE STILL LOOSE. THE DEALER STATED THAT THEY DID NOT HAVE A REPAIR FOR THE FAILURE. THE VIN WAS INVALID. THE FAILURE MILEAGE WAS 129,000.
Wheels, Mar 19, 2015
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE REAR PASSENGER SIDE LUG NUTS SHEARED OFF THE WHEEL. THE CONTACT STATED THAT THE SAME FAILURE PREVIOUSLY OCCURRED TO THE FRONT DRIVER SIDE WHEEL. THE VEHICLE WAS NOT DIAGNOSED OR REPAIRED. THE LUG NUT WAS REPLACED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 159,000.
Wheels, Jan 10, 2015
THE MECHANIC CALLED IT A REAR COMPLETE STRUT ASSEMBLY PART OF THE SPRING BACK BY THE BACK WHEEL ON THE DRIVER SIDE IS BROKEN OFF *TR
Wheels, Dec 11, 2014
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 45 MPH, THE LUG NUTS SHEARED OFF THE WHEELS CAUSING THE REAR PASSENGER TIRE TO BECOME DETACHED FROM THE VEHICLE. THE TIRE CAUSED DAMAGE TO THE VEHICLE AS A RESULT OF THE FAILURE. THE DEALER WAS NOT CONTACTED. THE MANUFACTURER WAS NOT MADE AWARE OF THE FAILURE. THE FAILURE MILEAGE WAS 132,000.
Structure, Wheels, Engine, Apr 24, 2014, fire
WAS DRIVING THE VEHICLE WHEN I NOTICED SMOKE COMING OUT FROM UNDER THE HOOD. I PULLED OVER AS QUICK AS POSSIBLE INTO A STRIP MALL PARKING LOT. BEFORE I GOT OUT FLAMES WERE COMING OUT OF THE ENGINE COMPARTMENT. I RAN INTO A STORE AND GOT A FIRE EXTINGUISHER TO TRY AND PUT OUT THE FIRE. I FAILED, AS THE WHOLE FRONT OF THE EXPLORER WAS IN FLAMES AS WELL AS THE INTERIOR. THE VEHICLE IS A TOTAL LOSS. THE FIRE DEPARTMENT PUT IT OUT. I HAD THE VEHICLE FOR 7 WEEKS. THE USED DEALER WILL NOT TAKE ANY RESPONSIBILITY. SHOULD THEY? I PURCHASED THE VEHICLE ON MAR. 3,2014 AT OC AUTO EXPO IN WESTMINSTER, CA. *TR
Wheels, Apr 15, 2014
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 65 MPH, A DRAGGING NOISE WAS HEARD FROM THE REAR OF THE VEHICLE. THE CONTACT INSPECTED THE VEHICLE AND FOUND THAT THE REAR PASSENGER SIDE LUG NUTS WERE LOOSE AND CAUSED THE WHEEL TO SEPARATE. THE FAILURE WAS PREVIOUSLY EXPERIENCED ON THE REAR DRIVER'S SIDE. THE LOCAL MECHANIC REPLACED THE LUG NUTS HOWEVER THE FAILURE WAS NOT CORRECTED. THE LUG NUTS CONTINUED TO SEPARATE FROM THE REAR WHEELS WHILE DRIVING. THE VIN WAS NOT AVAILABLE. THE FAILURE AND CURRENT MILEAGE WAS 100,000.
Wheels, Oct 28, 2013
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT WAS COMPLETING A RIGHT TURN AT 3 MPH WHEN THE REAR DRIVER'S SIDE WHEEL BECAME DETACHED FROM THE VEHICLE. THE CONTACT NOTICED THAT THE LUG NUTS WERE COMPLETELY SHEARED OFF AND THE REAR PASSENGER'S SIDE TIRE WAS MISSING A LUG NUT. THE VEHICLE WAS NOT TAKEN TO AN INDEPENDENT MECHANIC OR DEALER AND WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE APPROXIMATE FAILURE MILEAGE WAS 169,000.
Wheels, May 16, 2013
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 3 MPH, THE FRONT PASSENGER'S SIDE WHEEL BECAME DISCONNECTED FROM THE VEHICLE, CAUSING THE VEHICLE TO FORCEFULLY DROP TO THE GROUND. THE VEHICLE WAS TOWED TO A DEALER FOR DIAGNOSIS AND THE CONTACT WAS INFORMED THAT THE LUG NUTS HAD SHEARED OFF OF THE WHEELS, WHICH WOULD NEED TO BE REPLACED. THE MANUFACTURER HAD NOT BEEN NOTIFIED OF THE FAILURE. THE CONTACT WAS AWAITING THE REPAIR OF THE VEHICLE. THE FAILURE AND CURRENT MILEAGE WAS 98,000.
Wheels, Sep 27, 2012
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT WHILE DRIVING 30 MPH, THE WHEEL DETACHED FROM THE VEHICLE. THE CONTACT DISCOVERED THAT A LUG NUT WAS DETAHCED FROM THE WHEEL WHICH CAUSED THE FAILURE. THE VEHICLE WAS TOWED TO THE DEALER WHERE THE CONTACT WAS ADVISED THAT THE LUG NUT WAS SHEERED. THE VEHICLE WAS REPAIRED BUT THE FAILURE RECURRED. THE MANUFACTURER WAS NOTIFIED BUT PROVIDED NO ASSISTANCE. THE FAILURE MILEAGE WAS 120,000.
Visibility, Structure, Wheels, Aug 18, 2012
ALL 4 OF THE WHEEL BEARINGS HAD TO BE REPLACES IN A MATTER OF 5 MONTHS THE REAR WINDOW HAS A CRACK IN THE FIBERGLASS COVERING RIGHT DOWN THE MIDDLE SAID NOT COVERED NOT A HEALTH RISK BUT THE MOLDING IS STILL CRACKED FROM THE BOTTOM OF WINDOW TO THE BOTTOM OF THE MOLDING PIECE BRAKE LIGHTS STAY ON UNTIL U GET BACK IN AND TAP THE BRAKES THEN THE LIGHT SHUTS OFF. *TR
Wheels, Aug 17, 2012
WHEEL BEARINGS WENT OUT ON FRONT RIGHT WHEEL AND BOTH THE REAR WHEELS. I JUST REPLACED MY TRANSMISSION AND NOW I HAVE TO PAY FOR WHEEL BEARINGS WHICH IS NOT CHEAP. I CANNOT BELIEVE FORD DOES NOT ACKNOWLEDGE THIS PROBLEM WITH ALOT OF EXPLORERS. I WOULD NOT EVERY BUY FORD AGAIN. *TR
Wheels, May 7, 2012
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT WAS DRIVING 55-60 MPH WHEN THREE STUDS DETACHED FROM THE PASSENGER SIDE REAR WHEEL. THE VEHICLE WAS TOWED TO A PRIVATE MECHANIC AND THE MANUFACTURER WAS CONTACTED. THE VEHICLE WAS REPAIRED AND THE VIN WAS UNAVAILABLE. THE FAILURE MILEAGE WAS 55,000 AND THE CURRENT MILEAGE WAS 68,000.
Suspension, Wheels, Apr 25, 2012
REAR OF VEHICLE EMITTED A THUMPING AND POPPING SOUND. FIRST THOUGHT THAT REAR TIRE HAD BLOWN OR THAT REAR END HAD MALFUNCTIONED. AFTER REGAINING CONTROL OF VEHICLE AND PULLING OFF TO SHOULDER ON THREE WHEELS AND A ROTOR, DETERMINED THAT THE DRIVER'S SIDE REAR WHEEL AND TIRE HAD DISAPPEARED. ALL LUGS AND NUTS WERE GONE. WHEEL HAD DEPARTED FROM VEHICLE AND GONE IN AN UNKNOWN DIRECTION. ROTOR AND CALIPER WHERE STILL ATTACHED TO VEHICLE. POLICEMAN WAS LATER ABLE TO RETRIEVE WHEEL AND TIRE FROM SOME DISTANCE DOWN THE HIGHWAY BEHIND THE VEHICLE. RIM WAS SCORED ALL THE WAY AROUND THE CIRCUMFERENCE OF THE INSIDE OF THE RIM. I ASSUME THAT THE RIM HAD DROPPED DOWN ONTO EITHER THE LUGS OR ROTOR PRIOR TO FINDING ITS WAY OUT OF THE FENDER WELL. BLESSED TO BE ABLE TO TALK ABOUT THIS. FORD MOTOR COMPANY, THERE ARE RECURRENT PROBLEMS HERE. HAD REAR BEARING REPLACED ON SAME WHEEL APPROXIMATELY 16 MONTHS PRIOR. SUGGESTED REPAIRS AROUND $400.00 TO START FOR THIS INCIDENT. THERE MAY BE GREATER DAMAGE AND COST BECAUSE THE VEHICLE RESTED AND DRAGGED UPON THE REAR SUSPENSION STRUT AND TORSION BAR PRIOR TO GET IT STOPPED AND PULLED OFF OF THE PAVEMENT ONTO THE GRASSY SHOULDER. *TR
Wheels, Dec 23, 2011
FRONT WHEELS MADE LOUD HUMMING SOUNDS AND AT TIME FELT LIKE THEY WERE RUBBING. MECHANICS FOUND THAT BOTH FRONT WHEEL HUB ASSEMBLY'S WERE FAILING SIMULTANEOUSLY. THEY ALSO THINK THE REAR IS STARTING TO GO. THIS APPEARS TO BE CAUSED BY POOR DESIGN AND/OR CRAFTMANSHIP BY MANUFACTURER. *TR
Wheels, Aug 15, 2011
AT ABOUT 85K MILES, THE STUDS ON THE REAR TIRES OF MY 2003 FORD EXPLORER BEGAN BREAKING-OFF. THIS HAS HAPPENED THREE TIMES WHILE I WAS DRIVING AND TWICE WHILE GETTING MY TIRES ROTATED. I HAVE PROBABLY REPLACED ALMOST 20 STUDS IN THE LAST 18 MONTHS. I HAVE HAD NUMEROUS DIAGNOSES FROM MECHANICS AND ALL HAVE BEEN WRONG. FINALLY, A SERVICE MANAGER AT QUIRK FORD IN QUINCY, MA ADMITTED THAT HE DID NOT KNOW THE PROBLEM. OF COURSE, I HAVE ALREADY PAID THOUSANDS OF DOLLARS TO HAVE THE PROBLEM FIXED - TO NO AVAIL. THE SERVICE MANAGER CONTACTED TECNICIALS AT THE CORPORATE LEVEL AND THEY RECOMMENDED SEVERAL THINGS. THE SERVICE DEPT AT QUIRK FORD HAD ALREADY DONE ALL OF THESE RECOMMENDATIONS IN THE PAST. THE CORPORATE LEVEL TECHNICIANS CLAIM THAT THEIR IS NOT HISTORY OF THIS IN OTHER VEHICLES, BUT A QUICK INTERNET SEARCH REVEALS THAT THIS IS NOT TRUE. THERE ARE COUNTLESS COMPLAINTS ONLINE FROM 2002-2004 EXPLORER OWNERS IDENTIFYING THE SAME DANGEROUS PROBLEM. *TR
Wheels, May 10, 2011
THE DRIVERS SIDE REAR HUB BROKE WITHOUT ANY WARNING OR INDICATION OF ANY PROBLEM WHATSOEVER. IT DESTROYED THE KNUCKLE AND THE WHEEL NEARLY FELL OFF.
Wheels, May 10, 2011
A 2003 FORD EXPLORER REAR WHEEL DRIVE WITH 82K MILES. THE WHEEL HUB BEARINGS HAVE FAILED ON BOTH REAR WHEELS. *TR
Wheels, Apr 7, 2011
MULTIPLE EPISODES OF LUGNUTS ON 2003 FORD EXPLORER TOP-OF-THE-LINE ORIGINAL EQUIPMENT CHROME WHEELS LOOSENING OVER TIME. TRAVELING AT HIGHWAY SPEEDS WHEN SERIOUS VIBRATIONS HAVE OCCURRED. ON EACH OCCASION, LUGNUTS WERE LOOSE OR MISSING, WITH ONE OR MORE LUGS COMPLETELY SHEARED OFF ON TWO SEPARATE OCCASIONS. ON THIS REPORTED OCCASION, LUGNUTS WERE VERY LOOSE ON ONE WHEEL. MOST LOGICAL EXPLANATION APPEARS TO BE THAT WHEEL MATERIAL IS NOT CAPABLE OF PERFORMING AS DESIGNED, AND THAT DELAMINATION/OXIDATION OF WHEEL SURFACES ARE PRIMARY CONTRIBUTING FACTORS. *TR
Wheels, Dec 29, 2010
AS I WAS DRIVING TO WORK THE OTHER DAY, I WAS SITTING IN A LINE OF CARS WAITING FOR MY TURN TO GO THROUGH A 4-WAY STOP WHEN MY 2003 FORD EXPLORER SUDDENLY STOPPED RUNNING. I HAD PLENTY OF FUEL AND THE ELECTRICAL WORKED. THE ENGINE SIMPLY WOULDN'T TURN OVER. I CALLED A TOW TRUCK AND HAD THE VEHICLE TOWED TO MY LOCAL REPAIR SHOP. AFTER SOME INSPECTION, THE REPAIRMAN DETERMINED THAT I HAD BLOWN A FUSE. THE CAUSE WAS MY ABS SENSOR CONTINUALLY SENDING OUT AN PROBLEM SIGNAL. THE CAUSE OF THAT WAS MY WHEEL BEARINGS GOING BAD. FURTHER INSPECTION SHOWED THAT AT LEAST THREE OF MY WHEELS HAVE BAD BEARINGS. THE REPAIRS ARE INCREDIBLY COSTLY (WELL OVER $1,000). AND THE MECHANICAL FAILURE IS DANGEROUS, INCLUDING WHEEL SEPARATION, WHEEL SEIZING UP AND BRAKE FAILURE. I WAS LUCKY TO HAVE BEEN STOPPED AT AN INTERSECTION. I DRIVE ON THE INTERSTATE DAILY AND IF THE CAR HAD FAILED THERE, IT COULD HAVE BEEN INCREDIBLY BAD. WHILE WHEEL BEARINGS TO FAIL, THE MECHANIC SAID IT IS INCREDIBLY RARE TO SEE MULTIPLE BEARINGS GO OUT AT THE SAME TIME. WELL, EXCEPT FOR FORDS. HE SAID THE EXPLORER AND FOCUS (ESPECIALLY THE '02 & '03 MODELS) HAVE A REPUTATION FOR WEARING OUT. SOMETIMES, MULTIPLE TIMES FOR THE SAME WHEEL. A QUICK GOOGLE SEARCH PROVED HIM RIGHT. THERE ARE HUNDREDS OF COMPLAINTS FOR THIS PROBLEM ON THE '02 & '03 FORD EXPLORERS. I REALIZE WE'RE GOING ON 8 OR 9 YEARS SINCE THESE VEHICLES WERE PRODUCED, BUT HOW COULD THE SAME ISSUE ON HUNDREDS OF CARS NOT HAVE BEEN ADDRESSED YET? THE PROBLEM SEEMS TO OBVIOUSLY NOT BE DUE TO USER ERROR OR POOR MECHANICAL MAINTENANCE. I IMPLORE YOU TO INVESTIGATE THIS FURTHER FOR THE SAKE OF THE THOUSANDS OF PEOPLE STILL DRIVING THESE CARS EVERY DAY. *TR
Power train, Wheels, Dec 16, 2010
2003 FORD EXPLORER XLS 4X4, FRONT AND REAR HUB BEARINGS GOING OUT ON A VEHICLE ESPECIALLY THE FRONT HUB BEARINGS. THE LEFT FRONT HUB BEARING WENT BAD AND LUCKILY WE WAS NOT GOING DOWN THE HIGHWAY AT 55 MPH OR HIGHER, WE WAS ONLY GOING ABOUT 25-30 MPH. THE LEFT FRONT HUB BEARING FROZE UP AND WE DID A "U" TURN AND NO ONE WAS HURT. I HAD IT TOWED TO A SERVICE SHOP AND THEY TOLD ME WHAT THE PROBLEM WAS,AND THEY TOLD ME THAT THIS IS A MAJOR PROBLEM WITH THIS TRUCK. I CONTACTED FORD ON THIS MATTER AND THEY TOLD ME I HAD TO PAY FOR THE REPAIR BY MYSELF,BUT IF THE SAME PROBLEM IS ON MANY,MANY TRUCKS THIS IS BAD AND NOT SAFE. DO YOU HAVE ANY IDEAS? THE REPAIR SHOP CALLED ME AND TOLD ME WE SHOULD REPLACE THE TWO FRONT HUBS AND THE REAR AXLE BEARINGS ALSO,AND LOOKED AT THEM AFTER THE REPAIR AND THE OTHER ONES WERE WORN EXCESSIVE ALSO. THE REPAIR WORK FOR PARTS AND LABOR WAS $1488.00 WITH A LIMITED LIFE WARRANTY ON THE PARTS. *TR
Wheels, Nov 21, 2010
AT 110000 MILES WAS DRIVING AT HIGHWAY SPEED AND HEARD "BUMPING, RUMBLING SOUND", CAR WAS NOT HANDLING WELL, GOT OFF AT NEXT EXIT 1 MILE DOWN THE ROAD AND AS I WAS SLOWING DOWN RIGHT REAR WHEEL FELL OFF VEHICLE. HAD IT TOWED TO DEALERSHIP AND THEY NOTED THAT THE WHEEL STUDS WERE BAD AND THE WHEEL BEARING WAS BAD, REPLACED BOTH. AT 140000 MILES WAS DRIVING AT 50 MPH AND HEARD SAME SOUND, STOPPED IMMEDIATELY AND FOUND THAT LEFT FRONT WHEEL WAS LOOSE. HAD IT TOWED TO DEALERSHIP, THEY STATED THAT THEY FOUND RUST ON THE ROTORS/LUGS/WHEEL, CLEANED IT AND RETORQUED WHEELS TO 130 FT LBS, STATED THEY HAVE HAD THIS PROBLEM WITH OTHER VEHICLES!! AT 151000 HEARD SAME SOUND, I WAS DRIVING ON A SIDE ROAD AT 30 MPH, STOPPED IMMEDIATELY AND THE LEFT FRONT WHEEL WAS LOOSE AGAIN (TIRES HAD BEEN ROTATED, SO THIS IS NOT THE SAME WHEEL AS PREVIOUSLY). DEALERSHIP AGAIN CLEANED THE ROTORS/LUGS/WHEEL AND RETORQUED WHEELS TO 125 FT LBS THIS TIME AND STATED THAT WITH SOME OF THE PREVIOUS PROBLEMS THEY WERE ATTRIBUTING IT TO DELAMINATION OF A COATING ON THE ALUMINUM WHEELS, BUT THAT WE DON'T HAVE THAT KIND OF WHEEL. BY LUCK AND CAREFUL MONITORING WE HAVE NOT BEEN IN A SERIOUS ACCIDENT WITH THIS ISSUE - YET! A FRONT WHEEL FALLING OFF AT HIGHWAY SPEEDS COULD LIKELY BE DEADLY. THERE ARE REPEATED REPORTS ON THIS PROBLEM, IT IS NOT AN ISOLATED INCIDENCE. THE ONLY TIME THE WHEEL STUDS WERE SHEARED AND BEARINGS WERE BAD IS WHEN I DID NOT CATCH IT IN TIME AND THE WHEEL ACTUALLY CAME OFF, I FIRMLY BELIEVE THE ISSUE IS THE SAME THOUGH, THE WHEEL FALLING OFF IS CAUSING THE STUDS TO SHEAR AND BEARINGS TO GO.
Suspension, Wheels, Nov 16, 2010, fire
IT STARTED WITH HUMMING VIBRATING NOISE IN THE FRONT END LEFT TIRE ENDING WITH FRONT WHEEL BEARING FAILURE AND SMALL FIRE TO THE WHEEL BEARING RUBBER BOOT AND HARD PULLING TO THE LEFT TOO DANGEROUS TO DRIVE THIS IS A MAJOR MECHANICAL FAILURE AFTER INSPECTING I FOUNT THAT ONLY THE ONE NUT WAS HOLDING TIRE ON. *TR