2005 Ford F-150

Problems, recalls and owner-reported issues

Visibility is the leading concern among 1,121 owner complaints filed for this model year. This is the 4th highest complaint count among 26 F-150 model years with reports.

Complaints by model year
  1. 1,121

Of the 2005 reports, 50 involved a crash and 29 involved a fire. 57 people were injured and 2 people died.

Primary concernVisibility261 reports · 23% of complaints
Owner complaints1,121Filed with NHTSA
Recall relationship14 safety recallsNHTSA campaign records

What owners report most often

  1. Visibility261
  2. Engine117
  3. Engine and engine cooling114
  4. Power train113
  5. Service brakes112
  6. Air bags101
  7. Hydraulic90
  8. Structure77

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleFeb 23, 2011

    FORD IS RECALLING CERTAIN MODEL YEAR 2004-2006 F-150 PICK UP TRUCKS AS WELL AS CERTAIN MODEL YEAR 2006 LINCOLN MARK LT VEHICLES. IF THE CLOCKSPRING JUMPER WIRE COMES IN CONTACT WITH THE DRIVER SIDE FRONTAL AIR BAG LOWER HORN PLATE, THE WIRE INSULATION MAY BECOME CHAFED, CREATING A POTENTIAL FOR A SHORT CIRCUIT. IF THIS OCCURS THE AIR BAG WARNING LAMP MAY ILLUMINATE INDICATING THAT SERVICE IS REQUIRED.

    THE DRIVER SIDE FRONTAL AIR BAG COULD INADVERTENTLY DEPLOY INCREASING THE RISK OF INJURY OR LOSS OF VEHICLE CONTROL IF OCCURRING WHILE IN MOTION.

    FORD WILL NOTIFY OWNERS AND INSTRUCT THEM TO TAKE THEIR VEHICLES TO A FORD OR LINCOLN/MERCURY DEALER TO HAVE A NEW CLOCKSPRING JUMPER WIRE INSTALLED THAT INCORPORATES A PROTECTIVE MESH COVER. REPAIRS WILL BE PERFORMED FREE OF CHARGE. THIS SAFETY RECALL BEGAN ON SOME VEHICLES IN MARCH 2011. THE RECALL CAMPAIGN ON THE EXPANDED POPULATION IS EXPECTED TO BEGIN ON OR ABOUT MAY 9, 2011. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.

    Campaign 11V107000 on NHTSA.gov

  2. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  3. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  4. Service brakes, hydraulic, power assist, vacuum, hoses, lines/piping, and fittingsMay 7, 2008

    FORD IS RECALLING 605,684 MY 2005-2006 F-150 AND LINCOLN MARK LT VEHICLES EQUIPPED WITH 5.4L 3-VALVE ENGINES. THE BRAKE BOOSTER VACUUM SUPPLY HOSE ATTACHED TO THE INTAKE MANIFOLD FITTING MAY SWELL OVER TIME AND LOSE RETENTION FORCE. THIS CONDITION COULD ALLOW THE HOSE TO BECOME DETACHED FROM THE FITTING DURING AN INTAKE MANIFOLD BACKFIRE. SHOULD THE HOSE DETACH FROM THE INTAKE MANIFOLD, SEVERAL BRAKE APPLICATIONS WITH POWER ASSIST WILL BE AVAILABLE BEFORE THE VACUUM RESERVE IS DEPLETED.

    ONCE THE BRAKE BOOSTER VACUUM RESERVE IS DEPLETED, THE DRIVER WILL HAVE FOUNDATION BRAKE FUNCTION, BUT WITH INCREASED BRAKE PEDAL EFFORT. REDUCED VEHICLE BRAKING COULD LEAD TO A CRASH.

    DEALERS WILL REPLACE A RUBBER HOSE ON THE BRAKE BOOSTER VACUUM SUPPLY TUBE ASSEMBLY. THE RECALL BEGAN ON JUNE 27, 2008. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 08V208000 on NHTSA.gov

  5. Exterior lighting, headlightsOct 25, 2007

    CERTAIN SPYDER HEADLAMP REPLACEMENT ASSEMBLIES SOLD FOR USE ON 2004 THROUGH 2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SPYDER WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2007. OWNERS CAN CONTACT SPYDER AT 866-558-4264.

    Campaign 07E089000 on NHTSA.gov

  6. Exterior lighting, headlightsSep 25, 2007

    CERTAIN HEADLAMP ASSEMBLIES IMPORTED AND SOLD AS AFTERMARKET EQUIPMENT BY SONAR AUTO PARTS FOR USE ON 2004-2007 FORD F150 PICKUP TRUCKS. DURING PRODUCTION, THE HEADLAMPS WERE INTERNALLY MISALIGNED AND THEY FAIL THE PHOTOMETRY REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    THE PURPOSE OF THIS STANDARD IS TO REDUCE TRAFFIC CRASHES AND DEATHS AND INJURIES BY PROVIDING ADEQUATE ILLUMINATION OF THE ROADWAY.

    SONAR WILL NOTIFY OWNERS AND OFFER A FULL REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLAMPS. THE RECALL BEGAN ON DECEMBER 14, 2007. OWNERS CAN CONTACT SONAR AT 866-558-4264.

    Campaign 07E080000 on NHTSA.gov

  7. Exterior lighting, headlightsSep 14, 2007

    CERTAIN EAGLE EYES HEADLAMP ASSEMBLIES, P/NOS. FR390-B001L AND FR390-B001R, SOLD FOR USE AS REPLACEMENT EQUIPMENT FOR THE ABOVE LISTED PASSENGER VEHICLES. THE THICKNESS IS UNSTABLE INHIBITING THE PERFORMANCE OF THE UPPER AND LOWER BEAMS WHICH FAILS TO CONFORM TO THE PHOTOMETRIC REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    EAGLE EYES WILL NOTIFY OWNERS AND OFFER REIMBURSEMENT FOR ANY NONCOMPLIANT HEADLIGHTS. THE RECALL BEGAN ON NOVEMBER 6, 2007. OWNERS MAY CONTACT EAGLE EYES AT 1-800-568-1098.

    Campaign 07E075000 on NHTSA.gov

  8. Equipment, electricalAug 28, 2007

    CERTAIN CEQUENT 90 DEGREE 7-WAY RIGHT ANGLE ADAPTORS SOLD BY DISTRIBUTORS IN TOW PACKAGES FOR AFTERMARKET SALES TO TOW 5TH WHEEL RV TRAVEL TRAILERS. DUE TO INCORRECT WIRING OF THE HARNESS, THE TRAILER LIGHTS MAY NOT OPERATE PROPERLY.

    IF THE TRAILER LIGHTS ARE NOT WORKING PROPERLY, A VEHICLE CRASH CAN OCCUR.

    ALL OF THE DEFECTIVE TOW PACKAGES ARE STILL AT THE DISTRIBUTOR LEVEL AND HAVE NOT BEEN SOLD TO ANY CONSUMERS.

    Campaign 07E066000 on NHTSA.gov

  9. Exterior lightingJul 17, 2006

    CERTAIN TRADESONIC COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH.

    TRADESONIC WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING JULY 2006. OWNERS MAY CONTACT TRADESONIC AT 626-934-8884.

    Campaign 06E064000 on NHTSA.gov

  10. Exterior lightingJun 29, 2006

    CERTAIN AAI MOTORSPORTS COMBINATION LAMPS SOLD AS REPLACEMENT LAMPS FOR USE ON THE ABOVE LIST PASSENGER VEHICLES. COMBINATION LAMPS NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    LACK OF AMBER SIDE REFLECTORS IN THE LAMPS WILL DECREASE LIGHTING VISIBILITY TO OTHER DRIVERS AND MAY POSSIBLY RESULT IN A VEHICLE CRASH

    AAI MOTORSPORTS WILL NOTIFY OWNERS AND REPLACE THE LAMPS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2006. OWNERS MAY CONTACT AAI MOTORSPORTS AT 909-923-9188.

    Campaign 06E060000 on NHTSA.gov

  11. Fuel system, gasolineJun 13, 2006

    CERTAIN AFTERMARKET FUEL FILTERS SOLD UNDER THE PUROLATOR BRAND NAME, P/N F65277, SHIPPED FROM JANUARY 16 THROUGH JUNE 2, 2006, FOR USE ON THE ABOVE LISTED PASSENGER VEHICLES. DUE TO INCORRECT DESIGN, THE QUICK CONNECTORS MAY NOT FULLY SEAT WITH THE TUBE INTERFACE, EVEN THOUGH THE PERSON MAKING THE CONNECTION MAY BELIEVE THAT THE QUICK CONNECTOR IS FULLY ATTACHED.

    FAILURE OF THIS CONNECTION COULD LEAD TO FUEL SPILLAGE AND, IN THE PRESENCE OF AN IGNITION SOURCE, A FIRE COULD OCCUR.

    UFI WILL NOTIFY OWNERS AND REPLACE THE FILTERS FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 4, 2006. OWNERS MAY CONTACT UFI FILTERS USA AT 800-230-5876.

    Campaign 06E056000 on NHTSA.gov

  12. Exterior lighting, headlightsMar 13, 2006

    CERTAIN ANZO COMBINATION HEADLAMP ASSEMBLIES SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES. SOME COMBINATION LAMPS ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS WHICH FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT."

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH.

    ANZO WILL NOTIFY OWNERS AND REPLACE THE HEADLAMPS FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2006. OWNERS MAY CONTACT ANZO USA AT 909-468-3688.

    Campaign 06E023000 on NHTSA.gov

  13. Interior lightingFeb 6, 2006

    CERTAIN PICKUP TRUCKS FAIL TO COMPLY WITH EITHER THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD (FMVSS) NO. 105, 'HYDRAULIC AND ELECTRIC BRAKE SYSTEMS' OR FMVSS NO. 135, 'PASSENGER CAR BRAKE SYSTEMS.' THESE VEHICLES WERE BUILT WITH A SOFTWARE ERROR IN THE INSTRUMENT CLUSTER.

    THIS ERROR COULD PREVENT THE ANTILOCK BRAKE SYSTEM (ABS) WARNING LIGHT FROM ILLUMINATING IF THE ABS MODULE EVER BECAME INOPERATIVE.

    DEALERS WILL RECALIBRATE THE INSTRUMENT CLUSTER IN THESE VEHICLES. THE RECALL BEGAN ON FEBRUARY 27, 2006. OWNERS MAY CONTACT FORD AT 1-800-392-3673.

    Campaign 06V033000 on NHTSA.gov

  14. Tires, tread/beltNov 21, 2005

    CERTAIN CONTINENTAL CONTITRAC TR OWL, CONTITRAC TR BSW, GENERAL GRABBER TR BSW, AND CONTITRAC BSW TIRES MANUFACTURED BETWEEN MAY 29 AND JUNE 11, 2005, AND SOLD AS ORIGINAL EQUIPMENT ON CERTAIN FORD TRUCKS AND SOLD AS REPLACEMENT TIRES. THESE TIRES CAN WEAR PREMATURELY WHICH FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 119, NEW PNEUMATIC TIRES FOR VEHICLES OTHER THAN PASSENGER CARS.

    AFFECTED TIRES MAY NOT MEET THE ENDURANCE TEST REQUIREMENTS OF THE STANDARD. CONTINUED USE OF THE AFFECTED TIRES CAN RESULT IN TIRE FAILURE WHICH COULD LEAD TO VEHICLE DAMAGE OR MOTOR VEHICLE CRASH.

    CONTINENTAL WILL NOTIFY OWNERS AND REPLACE THE TIRES FREE OF CHARGE. THE RECALL BEGAN ON DECEMBER 7, 2005. OWNERS MAY CONTACT CONTINENTAL AT 704-588-5895.

    Campaign 05T022000 on NHTSA.gov

Representative owner complaints

1,121 reports, newest first.

  1. Engine and engine cooling, Fuel system, Gasoline, Mar 17, 2006

    DT*: THE CONTACT STATED WHILE THE HEATER IS ENGAGED GAS FUMES ARE DETECTED IN THE VEHICLE. IN AN ATTEMPT TO REMEDY THE PROBLEM THE DEALER REPLACED THE FUEL INJECTORS, SPARK PLUGS, STARTER, FLY WHEEL, TRANSFER CASE, AND CATALYTIC CONVERTER WITH NO SUCCESS.

  2. Service brakes, Hydraulic, Vehicle speed control, Mar 13, 2006

    DT*: THE CONTACT STATED WHILE APPLYING THE BRAKE THE PEDAL GOES TO THE FLOOR AND THE CONTACT'S FOOT PRESSES THE ACCELERATOR. THE DEALER INDICATED THE BRAKES OPERATE AS DESIGNED AND BOTH THE BRAKE AND ACCELERATOR PEDALS MEET THE FMVSS. NO REPAIRS HAVE BEEN MADE. UPDATED 3/28/2006 - *NM

  3. Fuel system, Gasoline, Mar 1, 2006

    SHUDDERING, SHAKING, ROUGH IDLE, BANGING WHEN RE-APPLYING GAS AFTER COASTING AND STALLING AT INTERSECTIONS. THEN MANUFACTURER HAS REPLACED 5 FUEL INJECTORS SO FAR AND THE TRUCK IS RUNNING ROUGH AGAIN. I HAVE 23K MILES. *JB

  4. Service brakes, Hydraulic, Feb 28, 2006

    WHILE DRIVING MY 2005 F150, THE PASSENGER SIDE REAR TIRE STARTED LOCKING UP AND SMELLING REALLY BAD. I STOPPED TO INVESTIGATE AND FOUND THE RIM TO BE VERY HOT. I DROVE IT A FEW MORE MILES TO A LOCAL FORD DEALER. THEY SAID THEY WERE GOING TO LOAN ME A CAR FOR FREE AND FIX THE PROBLEM. I ASKED WHAT PROBLEM AND THEY SAID THE PROBLEM THEY HAVE STARTED HAVING WITH F150 BRAKE CALIPERS LOCKING UP WHILE CUSTOMERS ARE DRIVING. IT BOTHERS ME THAT I HAD TO FIND OUT ABOUT THE PROBLEM THIS WAY. I THINK FORD SHOULD BE TELLING CUSTOMERS ABOUT THIS PROBLEM RIGHT NOW BEFORE SOMEONE GETS HURT BAD FROM THIS DEFECT. *JB

  5. Vehicle speed control, Electrical system, Feb 28, 2006

    DT*: THE CONTACT STATED WHILE STOPPED THE VEHICLE LURCHED FORWARD WITHOUT WARNING. THE ENGINE REVVED TO 5000 RPM AND THE TIRES SPUN AND WERE BURNING RUBBER. THE DEALER COULD NOT DUPLICATE THE PROBLEM AND NO REPAIRS WERE MADE. *JB THE HORN ASSEMBLY WAS REPLACED. UPDATED 03/17/06. *JB

  6. Seat belts, Feb 21, 2006

    DT*: THE CONTACT STATED WHILE APPLYING THE BRAKES IN EMERGENCY SITUATIONS, THE FRONT SEAT BELTS DO NOT LOCK. THE SEAT BELTS RETRACTED, BUT DO NOT HOLD THE PASSENGERS IN THE SEAT. THE SEAT BELTS LEAVE ENOUGH WEBBING TO WHERE THE PASSENGERS COULD IMPACT THE DASHBOARD. THE VEHICLE WAS TAKEN TO THE LOCAL DEALER FOR INSPECTION. THE DEALER REPLACED THE SEAT BELTS WITH NEW ONES; HOWEVER THE NEW SEAT BELTS HAVE THE SAME PROBLEM.

  7. Service brakes, Hydraulic, Vehicle speed control, Feb 17, 2006, crash

    DT*: THE CONTACT STATED AFTER ATTEMPTING TO APPLY SUDDEN BRAKE PRESSURE, THE VEHICLE STRUCK ANOTHER VEHICLE IN THE REAR RESULTING IN MINOR DAMAGE. THE BRAKES STOPPED THE VEHICLE, HOWEVER NOT BEFORE THE POINT OF IMPACT. NO INJURIES WERE SUSTAINED AND THE POLICE WERE NOT NOTIFIED. AFTERWARDS, THE CONTACT DISCOVERED THE BRAKE PEDAL WAS TOO CLOSE TO THE ACCELERATOR PEDAL. IT WAS SUSPECTED THAT DUE TO THE DESIGN THIS COULD BE UNSAFE, ALTHOUGH THE PLACEMENT OF THE ACCELERATOR PEDAL WAS NOT A FACTOR IN THE ACCIDENT. THE DEALER WAS NOTIFIED. A MANUFACTURER REPRESENTATIVE INSPECTED THE VEHICLE. IT WAS DETERMINED THE PLACEMENT OF THE ACCELERATOR AND BRAKE PEDAL MET FEDERAL MOTOR VEHICLE SAFETY STANDARDS AND NO CORRECTIONS WERE MADE.

  8. Electrical system, Feb 14, 2006, fire

    2005 FORD F-150 SUPER CREW 4X4, HAVING ELECTRICAL PROBLEMS IN VEHICLE,WITH A BURNING SMELL, LIGHTS COMING ON WITH NO ONE IN VEHICLE, A/C COMING ON BY IT'S SELF AND CAN'T SHUT IT OFF, BATTERY GOING DEAD,4 WAY FLASHERS TURNING CAN'T TURN OFF, RADIO GOING HAYWIRE,INTERIOR LIGHTS COMING ON,BUZZERS RINGING WHEN DRIVING, TURN KEY OFF GAUGES STAY ON. HAD 2,600 MILES ON VEHICLE WHEN IT BURNED. DEALER COULD NEVER FIND ANYTHING??????*JB

  9. Service brakes, Hydraulic, Feb 10, 2006

    FRONT ROTORS WARPED WITHIN 9000 MILES AND WHEN BRAKES ARE APPLIED THE STEERING WHEEL JUMPS AND VIBRATES UNCONTROLIBLY ROTORS WERE RESURFACED AT 10,293 MILES THEN REPLACED AT 11,475 MILES AND REPLACED AGAIN AT 17,158 MILES AND AT THIS TIME I WAS TOLD THAT THE WARRANTY WOULD EXPIRE AT 23,475 MILES ON THE ROTORS AND I WOULD HAVE TO PAY FOR REPLACEMENT PARTS AND LABOR AFTER THIS MILEAGE AS OF THIS DATE I HAVE 20,400 MILES ON VEHICLE AND THE ROTORS AGAIN ARE STARTING TO WARP WHICH CAUSES VIBRATION WHEN BRAKES ARE APPLIED *NM

  10. Engine and engine cooling, Feb 9, 2006, fire

    DT*: THE CONTACT STATED THERE WERE NOISES THAT RESEMBLED THE SOUND OF BREAKING GLASS. AFTER FINDING THE SOURCE OF THE NOISE IT WAS DISCOVERED THE VEHICLE HAD CAUGHT ON FIRE. THE VEHICLE HAD BEEN PARKED SINCE THE PREVIOUS DAY. THE FIRE SPREAD TO THE CONTACT'S OTHER VEHICLE AND HOME. THE FIRE MARSHAL FILED A REPORT. THE FIRE STARTED IN THE ENGINE COMPARTMENT AND COMPLETELY MELTED. THE VEHICLE IS STILL BEING INSPECTED. THERE WERE NO PREVIOUS PROBLEMS WITH THE VEHICLE.

  11. Suspension, Feb 9, 2006

    DT*: THE CONTACT STATED THE FRONT END VIBRATED AT 45MPH AND ABOVE. THE VEHICLE WAS TAKEN TO THE LOCAL DEALERSHIP FOR INSPECTION NUMEROUS TIMES. THE DEALER REPLACED THE DRIVESHAFT, TRANSMISSION MOUNTS, CUT THE ROTORS AND TIGHTENED THE PINION IN THE REAR END. ALTHOUGH THESE REPAIRS WERE MADE, THIS DID NOT REMEDY THE PROBLEM.

  12. Air bags, Feb 1, 2006, crash

    DT*: THE CONTACT STATED THE VEHICLE WAS INVOLVED IN A FRONT END COLLISION AT 40 MPH AND THE AIRBAGS DID NOT DEPLOY. THERE WAS NO BRAKING PRIOR TO IMPACT. THERE WERE NO PREVIOUS PROBLEMS WITH THE AIRBAGS. THE CONTACT WAS WEARING A SEAT BELT, BUT SUSTAINED MINOR INJURIES. ALTHOUGH THE VEHICLE SUSTAINED EXTENSIVE DAMAGE, THE VEHICLE WAS NOT TOTALED BY THE INSURANCE ADJUSTOR. THE POLICE WERE ON THE SCENE AND A REPORT WAS TAKEN. UPDATED 02/21/06. *JB

  13. Vehicle speed control, Jan 29, 2006

    THE INCIDENT DATE IS THE MOST RECENT. TRUCK HAS ONLY 4200 MILES ON IT. ON ALL FOUR OCCASIONS I WAS BRAKING WHEN IT BEGAN TO ACCELERATED THREE TIMES AT HIGHWAY SPEEDS, ONE TIME ON A GRAVEL ROAD. THE CRUISE WAS NOT ON. I DID NOT HAVE MY FOOT ON BOTH THE BRAKE AND ACCELERATOR. THE BRAKES NOR THE EMERGENCY BRAKE WOULD HOLD IT. ACCELERATION WENT UP TO 3000+ RPMS AND WAS WITNESSED BY THE PASSENGER. I HAD TO SHIFT TO NEUTRAL TO GET IT STOPPED. ALL FOUR TIMES THE DEALER COULD NOT IDENTIFY THE PROBLEM NOR MAKE IT HAPPEN AGAIN. IT IS A VERY UNSAFE AND COULD HAVE CAUSED A FATALITY ACCIDENT. FORD DID REPROGRAM THE PCM MODULE, BUT IT HAPPENED AGAIN AFTER THAT.*AK

  14. Steering, Power train, Jan 16, 2006

    POPPING FROM REAR-END AT SLOW SPEEDS AND SHUTTERING AT DOWN SHIFT ON HIGHWAY. LOCAL DEALER SAID REAR PINION GEAR OUT OF ALIGNMENT, AND CLUTCH PACKS WERE BAD THEY HAD TO ORDER PARTS TO FIX THE PROBLEMS. *NM

  15. Engine and engine cooling, Fuel system, Gasoline, Jan 10, 2006

    DT*: THE CONTACT STATED WHILE SITTING INSIDE THE VEHICLE THERE WAS AN ODOR OF GASOLINE. THE VEHICLE WAS INSPECTED BY THE LOCAL DEALERSHIP, AND THEY REPLACED 7 FUEL INJECTORS, 8 SPARK PLUGS, AND ORDERED A FUEL RAIL. THESE ATTEMPTS TO SOLVE THE PROBLEM HAVE BEEN UNSUCCESSFUL. *AK UPDATED 01/25/06. *JB

  16. Air bags, Jan 5, 2006

    DT*: THE CONTACT STATED THERE WAS A FEATURE ON THE PASSENGER'S AIR BAG THAT DISABLED THE AIR BAG BASED ON THE WEIGHT OF THE PASSENGER. THE AIR BAG LIGHT ILLUMINATED ONLY WHEN THERE WAS AN OCCUPANT IN THE PASSENGER'S SEAT. THE DEALERSHIP DETERMINED THERE WAS NO ADJUSTMENT TO THIS SENSOR, AND THE MANUFACTURER TOLD THE CONTACT THAT THIS WAS NORMAL. *AK UPDATED 1/25/2006 - THE AIR BAG WAS DISABLED ALTHOUGH A 120 LB OCCUPANT WAS IN THE SEAT. THE CONSUMER CONTACTED THE DEALER. THE DEALER NOTED THE FAILURE BUT CLAIMED THERE WAS NO WAY TO CORRECT THE PROBLEM. *NM

  17. Service brakes, Hydraulic, Jan 2, 2006

    I HAVE EXPERIENCED BRAKE FAILURES ON AT LEAST 5 OCCASIONS. IT HAS OCCURRED AT SLOW SPEED WHEN APPROACHING A STOP AT AN INTERSECTION AND WHEN BEHIND OTHER VEHICLES IN TRAFFIC. THE BRAKES APPEAR TO BE ENGAGING THE ANTI-LOCK BRAKING SYSTEM AND START TO PULSE BUT FAIL TO STOP. ALL OF THE INCIDENTS HAVE OCCURRED WHEN THE PAVEMENT WAS COMPLETELY DRY AND THE ROAD SURFACES WERE CLEAN. ALL INCIDENTS HAVE BEEN NARROW MISSES IN TRAFFIC COLLISIONS. AFTER EACH INCIDENT THE BRAKES APPEAR TO RETURN TO NORMAL FUNCTION AND ONLY ONCE HAVE I BEEN ABLE TO DUPLICATE THE FAILURE WHICH WAS IN A PARKING LOT SHORTLY AFTER THE VERY FIRST INCIDENT. DURING EACH INCIDENT I INITIALLY APPLY AND HOLD THE BRAKE UNTIL I REALIZE COMPLETE FAILURE AND THEN RELEASE AND RE-APPLY. EXCEPT FOR YESTERDAY (01/01/2006) THE BRAKES ENGAGED ON THE SECOND ATTEMPT. YESTERDAY THE VEHICLE CAME TO A STOP ON THE THIRD ATTEMPT BUT ONLY BECAUSE THE INITIAL SPEED WAS SO SLOW THE VEHICLE JUST RAN OUT OF FORWARD MOMENTUM AND THE MINIMAL BRAKING HELD THE VEHICLE. I BACKED OUT OF THE INTERSECTION, BRAKED, TESTED STOPPING AND THE BRAKES APPEARED FINE AT THAT TIME. I PLAN TO TAKE THE VEHICLE BACK TO THE DEALERSHIP TOMORROW. THE DEALERSHIP HAS SEEN THE VEHICLE FOR THIS PROBLEM IN ADDITION TO A CHARGING LIGHT PROBLEM AND HAVE FAILED TO FIX EITHER PROBLEM. THE DEALERSHIP STATED THAT THEY WERE UNABLE TO FIND A BRAKING PROBLEM AND WERE UNABLE TO RE-CREATE THE BRAKING MALFUNCTION. THEIR RESOLUTION WAS TO BLEED THE BRAKING SYSTEM AND RETURN THE VEHICLE TO SERVICE. *NM

  18. Service brakes, Hydraulic, Air bags, Seat belts, Dec 28, 2005, crash

    DT: THE CONTACT STATED WHILE TRAVELING ON THE HIGHWAY GOING AT 55 MPH THE VEHICLE HIT SOMETHING IN THE MIDDLE OF THE HIGHWAY WITH THE LEFT FRONT TIRE. THE BRAKES WERE APPLIED BUT THEY DID NOT WORK. THE CONSUMER THEN LOST CONTROL OF THE VEHICLE. THE VEHICLE TRAVELED INTO THE MEDIAN AND COLLIDED WITH THE RETAINING WALL. THIS WAS A FRONTAL IMPACT. THE SEAT BELTS FAILED TO PROPERLY RESTRAIN THE CONSUMER AND THE AIR BAGS FAILED TO DEPLOY WHICH RESULTED IN INJURIES TO THE OCCUPANT. THE VEHICLE WAS TAKEN TO AN INDEPENDENT REPAIR SHOP A COUPLE OF WEEKS PRIOR TO THE ACCIDENT FOR AN ABS PROBLEM. THEY WERE UNABLE TO DUPLICATE THE PROBLEM WITH THE BRAKES. *AK UPDATED 1/25/2006. *NM

  19. Structure, Dec 22, 2005

    DT: THE CONTACT STATED THE FRONT AND REAR THIRD DO NOT ALWAYS CLOSE COMPLETELY. THIS SOMETIMES ALLOWED WATER TO LEAK INTO THE VEHICLE WHEN IT RAINED OR WHEN IT WAS WASHED. THERE WAS NO INDICATOR LETTING THE CONTACT KNOW THE DOOR DID NOT CLOSE PROPERLY. THE DEALER WAS NOT CONTACTED. *AK

  20. Suspension, Power train, Structure, Latches/locks/linkages, Tires, Dec 19, 2005

    MY PAINT JOB WAS DEFECTIVE AND THIN, MY WINDSHIELD WAS NOT SEALED PROPERLY, THERE ARE TICKING NOISES FROM UNDER THE DASHBOARD, THE FRONT END IS TOO HEAVY FOR THE ADDED WEIGHT TO THE TRUCK, THE TRANSMISSION STALLS THE TRUCK WHEN IT ROLLS BACKWARDS IN DRIVE, THE TRUCK SHAKES AT HIGH SPEEDS AND HAS EXCESSIVE TIRE WEAR, WHICH IS THE ONLY THING THAT FORD HAS ALL BUT ADMITTED TO BY EXTENDING THE EXCESSIVE TIRE WEAR/RIDE HARSHNESS WARRANTY FROM 1YR/12,000 MILES TO 3YRS/36,000 MILES. HAVE YOU EVER HEARD OF A CAR COMPANY GIVING AWAY SOMETHING UNLESS THERE WAS A SERIOUS PROBLEM WITH THIS VEHICLE. *NM

  21. Service brakes, Hydraulic, Dec 13, 2005

    MASTER CYLINDER LEAK DOWN. *NM

  22. Vehicle speed control, Dec 3, 2005

    ENGINE ACCELERATED TO HIGH SPEED WHEN BRAKING FOR RED SIGNAL. WAS FORCED TO PUT AUTOMATIC TRANSMISSION IN NEUTRAL AND TAP ACCELERATOR TO REDUCE ENGINE SPEED TO IDLE. THE TACHOMETER READ APPROXIMATELY 4000 RPM WHEN PUT IN NEUTRAL INITIALLY. BRAKES STOPPED THE TRUCK WITH DIFFICULTY PRIOR TO PUTTING GEAR IN NEUTRAL. NO KNOWN TSBS AND DEALER NOT SURE HOW TO DUPLICATE. *JB

  23. Structure, Dec 2, 2005

    DT: THE CONTACT STATED WATER LEAKED INTO THE INSIDE OF THE TRUCK CAB. THE VEHICLE HAS BEEN TO THE DEALER ONCE FOR INSPECTION. NO CAUSE WAS DISCOVERED. THE WIRING THAT UNDER THE FLOOR MAT ON THE PASSENGER SIDE WAS UNDER WATER AND FROZE INTO ICE. WHEN THE MANUFACTURER WAS CONTACTED THEY OFFERED AN EXTENDED WARRANTY TO THE CONTACT. NO REPAIRS HAVE BEEN MADE. *AK

  24. Tires, Wheels, Nov 30, 2005, crash, fire

    DT: CONTACT STATED WHILE TRAVELING AT 35 MPH THE TIRE CAME OFF THE RIM. HE LOST CONTROL OF THE VEHICLE, CAUSING THE VEHICLE TO VEER INTO ON COMING TRAFFIC, AND COLLIDING WITH FOUR OTHER VEHICLES. THERE WAS NO WARNING PRIOR TO THE ACCIDENT. THE VEHICLE WAS TOWED TO A DEALERSHIP. THE VEHICLE WAS TOTALED. THE MANUFACTURER HAS NOT BEEN CONTACTED TO DETERMINE WHAT MIGHT HAVE CAUSED THE PROBLEM. INJURIES WERE REPORTED. *AK

  25. Seat belts, Nov 25, 2005

    DT: THE CONTACT STATED THE FRONT SEAT BELTS DID NOT LOCK DURING HEAVY BRAKING. HE TESTED THE VEHICLE AT 30, 50, AND 70 MPH BY SLAMMING ON THE BRAKES HARD ENOUGH FOR THE TIRES TO SQUEAL. THE SEAT BELTS NEVER LOCKED . THIS CAUSED ONE INJURY TO THE PASSENGER. SHE SLAMMED INTO THE DASHBOARD AND INJURED HER WRIST AND BACK. THE VEHICLE WAS TAKEN TO THE DEALERSHIP, AND THEY STATED THE SEAT BELTS WERE ACTING AS INTENDED. *AK UPDATED 01/19/06. *JB