2008 Ford Fusion

Problems, recalls and owner-reported issues

Air bags is the leading concern among 1,353 owner complaints filed for this model year. This is the 7th highest complaint count among 15 Fusion model years with reports.

Complaints by model year
  1. 1,353

Of the 2008 reports, 53 involved a crash and 6 involved a fire. 29 people were injured.

Primary concernAir bags638 reports · 47% of complaints
Owner complaints1,353Filed with NHTSA
Recall relationship6 safety recallsNHTSA campaign records

What owners report most often

  1. Air bags638
  2. Service brakes556
  3. Structure82
  4. Hydraulic74
  5. Power train47
  6. Engine39
  7. Other or unspecified39
  8. Electrical system28

Recalls and investigations

  1. Air bags, frontal, driver side, inflator moduleMar 10, 2021

    Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.

    An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.

    Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.

    Campaign 21V158000 on NHTSA.gov

  2. Air bags, frontalFeb 16, 2021

    Ford Motor Company (Ford) is recalling certain 2005-2014 Mustang, 2004-2011 Ranger, 2009-2011 Mercury Milan, 2006 Ford GT, 2008-2012 Fusion, 2007-2010 Edge and Lincoln MKX, and 2009-2010 Lincoln MKZ vehicles. These vehicles may be equipped with a driver or passenger frontal air bag inflator used as a replacement service part, that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.

    In the event of a crash necessitating deployment of the frontal air bag, an inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.

    Ford will notify owners, and dealers will inspect the driver and passenger air bag module, and replace either the module or the inflator, if necessary, free of charge. The recall began March 17, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S05.

    Campaign 21V081000 on NHTSA.gov

  3. Service brakes, hydraulic, antilock/traction control/electronic limited slip, control unit/moduleDec 18, 2019

    Ford Motor Company (Ford) is recalling certain 2006-2010 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ vehicles. The valves within the ABS Hydraulic Control Units (HCU) may react with brake fluids containing specific corrosion preventative additives. This reaction may cause the valves to not close properly.

    If the valves do not properly close, additional brake pedal travel may be required to stop the vehicle, increasing the risk of a crash.

    Ford will notify owners, and dealers will flush the brake system with DOT 4 fluid and install a new brake fluid reservoir cap. In addition, the HCU will be tested to detect a possible stuck valve condition, replacing the HCU as necessary. All services will be performed free of charge. The recall began April 1, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S54.

    Campaign 19V904000 on NHTSA.gov

  4. Air bags, frontal, passenger side, inflator moduleDo not drive until repairedJan 10, 2017

    Ford Motor Company (Ford) is recalling certain 2012 Ford Fusion and Mustang and Lincoln Zephyr and MKZ vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain 2009 Ford Ranger, Edge, Fusion and Mustang, Lincoln MKX, MKZ and Zephyr and Mercury Milan vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia and West Virginia, or "Zone B." Additionally, unless included in "Zone A" or "Zone B" above, Ford is recalling certain 2007-2008 Ford Ranger, Edge and Lincoln MKX, 2006-2008 Ford Fusion, Mercury Milan, Lincoln Zephyr and MKZ, 2005-2008 Ford Mustang and 2005-2006 Ford GT vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin and Wyoming. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the passenger frontal air bag, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Interim letters informing owners of the recall and that parts are not yet available began mailing March 1, 2017. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

    Campaign 17V024000 on NHTSA.gov

  5. Air bags, frontal, passenger side, inflator moduleDo not drive until repairedMay 31, 2016

    Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.

    An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.

    Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.

    Campaign 16V384000 on NHTSA.gov

  6. EquipmentMay 29, 2014

    Ford Motor Company (Ford) is recalling certain all weather driver side accessory floor mats sold for use in model year 2006-2011 Ford Fusion and Mercury Milan, 2006 Lincoln Zephyr, and 2007-2011 Lincoln MKZ vehicles manufactured November 9, 2007, through October 31, 2010. The affected floor mats may move and possibly interfere with the accelerator pedal.

    The floor mat could shift such that it could interfere with the accelerator pedal, preventing its return to an idle position, which could result in unintended vehicle speeds, increasing the risk of a crash.

    Ford will notify owners, and dealers will install new replacement mats, free of charge. The recall began in July 2014. Owners may contact Ford's customer service at 1-800-392-3673. Ford's number for this recall is 14S07. NOTE: Vehicles built after October 31, 2010, while potentially equipped with the same floor mats, are equipped with a Brake Over Accelerator (BOA) feature that prevents simultaneous accelerator and brake application, allowing the vehicle to be safely stopped by pressing firmly and steadily on the brake pedal.

    Campaign 14E028000 on NHTSA.gov

Representative owner complaints: structure

82 reports, newest first. Show all

  1. Structure, Sep 17, 2012

    WHEN OPENING THE DRIVER SIDE DOOR, A SMALL PIECE INSIDE BROKE OFF. THE DOOR COULD NO LONGER BE OPENED FROM THE INSIDE. THE DOOR KNOB HAD TO BE REPLACED. WHEN I BOUGHT THE REPLACEMENT PART, THE FORD DEALER SAID THAT HE SEES THIS PROBLEM A LOT WITH FUSIONS. *TR

  2. Structure, Jun 15, 2012

    TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE DASHBOARD ON THE PASSENGER'S SIDE WAS PUFFED UP AND STARTING TO SEPARATE. THE CONTACT STATED THAT THE FAILURE WAS WHERE THE PASSENGER SIDE AIR BAG WOULD DEPLOY IN THE EVENT OF A CRASH. THE CASING FOR THE AIR BAG WAS SEPARATING AND LOOSENING FROM THE HOUSING. THE VEHICLE WAS TAKEN TO THE DEALER AND THE CONTACT WAS TOLD THAT EVEN THOUGH THE DASHBOARD WAS CRACKING, THE AIR BAG WAS STILL SECURE. THE DEALER STATED THE DASHBOARD WAS OUT OF WARRANTY AND COULD NOT BE REPAIRED. THE FAILURE MILEAGE WAS UNKNOWN, BUT THE CURRENT MILEAGE WAS 42,000. UPDATED 7/18/12 *CN THE CONSUMER STATED THE PASSENGER SIDE DASHBOARD IS COMING APART AT THE SEAMS. UPDATED 07/25/12

  3. Structure, Jun 6, 2012

    TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT AS HE ENTERED THE VEHICLE, HE NOTICED THAT THERE WAS A CRACK ON THE DASHBOARD NEAR THE FRONT PASSENGER AIR BAG. THE CONTACT STATED THAT THE AIRBAG WAS SEEPING THROUGH THE DASHBOARD AND THE CONTACT WAS FEARFUL THAT THE AIR BAG COULD POSSIBLY DEPLOY WHILE DRIVING. THE VEHICLE WAS TAKEN TO THE DEALER WHERE THEY INFORMED HIM THAT THE FAILURE WAS CAUSED BY THE EXPOSURE TO HEAT. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED OF THE FAILURE AND INFORMED THE CONTACT THAT THERE WAS NOTHING THEY COULD DO ABOUT THE FAILURE. THE FAILURE MILEAGE WAS 63,800. UPDATED 08/14/12

  4. Structure, Latches/locks/linkages, Dec 29, 2011

    THE INSIDE DRIVER DOOR HANDLE BROKE ON THE INSIDE OF THE DOOR AND I WAS UNABLE TO OPEN IT FROM THE INSIDE OR LOCK MY DRIVER DOOR. *KB

  5. Structure, Jul 5, 2011

    TL* THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT STATED THAT THE VINYL ON THE DASHBOARD WHERE THE AIR BAG WAS LOCATED HAD BEEN FRACTURED. THE VEHICLE WAS INSPECTED BY A DEALER WHO ADVISED HER THAT IT WAS A FACTORY DEFECT AND THAT SHE NEEDED TO HAVE THE ENTIRE DASH REPLACED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOTIFIED AND OFFERED NO ASSISTANCE. THE FAILURE MILEAGE WAS APPROXIMATELY 53,000. UPDATED 09/15/11 *BF UPDATED 12/19/11

  6. Structure, Latches/locks/linkages, Jun 4, 2011

    USED INTERIOR HANDLE ON A FORD FUSION 2008 IN A NORMAL MANNER, AND IT SNAPPED OFF. THE CAR CAN NO LONGER BE OPENED FROM THE DRIVERS SIDE. AFTER A SEARCH ONLINE, IT APPEARS THIS HAS HAPPENED TO NUMEROUS PEOPLE. *TR

  7. Structure, Nov 13, 2008

    TL*THE CONTACT OWNS A 2008 FORD FUSION. THE CONTACT NOTICED THAT FIELD MICE WERE ENTERING THE VEHICLE THROUGH THE HEADLINER. THE FAILURE COULD CAUSE INTERNAL DAMAGE TO THE VEHICLE. HE IS IN THE PROCESS OF TAKING THE VEHICLE TO THE DEALER TO FIND OUT WHICH COMPONENT IS ALLOWING MICE TO ENTER THE VEHICLE. HE IS WAITING ON A RESPONSE FROM THE MANUFACTURER. THE FAILURE AND CURRENT MILEAGES WERE 5,088.