2016 Kia Optima
Problems, recalls and owner-reported issues
Engine is the leading concern among 756 owner complaints filed for this model year. This is the 4th highest complaint count among 20 Optima model years with reports.
Of the 2016 reports, 27 involved a crash and 19 involved a fire. 21 people were injured and 1 person died.
What owners report most often
Recalls and investigations
Latches/locks/linkages, trunk lid, latchAug 24, 2023
Kia America, Inc. (Kia) is recalling certain 2016-2017 Rio, 2016-2018 Optima, 2017-2018 Optima Hybrid and Optima Plug-in Hybrid vehicles. The trunk latch base may crack, preventing the opening of the trunk from the inside. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 401, "Internal Trunk Release."
A person inside the trunk compartment may become trapped, increasing their risk of injury.
Dealers will replace the trunk latch base subassembly, free of charge. Owner notification letters were mailed October 19, 2023. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC278.
Campaign 23V594000 on NHTSA.gov
Fuel system, gasoline, delivery, hoses, lines/piping, and fittingsDec 19, 2018
Kia Motors America (Kia) is recalling certain 2011-2017 Optima, 2012-2017 Sorento and 2011-2018 Sportage vehicles that previously received an engine replacement under recall number 17V-224, warranty, or the Knock Sensor Detection System (KSDS) Product Improvement Campaign. The high pressure fuel pipe that connects to the fuel pump outlet may have been damaged, misaligned or improperly torqued during the engine replacement procedure, possibly causing a fuel leak.
A fuel leak in the presence of an ignition source can increase the risk of a fire.
Kia has notified owners, and dealers will inspect and replace the fuel pipe, as necessary, free of charge. The recall began January 17, 2019. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC172.
Campaign 18V907000 on NHTSA.gov
Air bags, frontal, driver side, inflator moduleJan 6, 2017
Kia Motors America (Kia) has recalled one 2016 Optima vehicle. In this vehicle, the end seal for the driver's frontal air bag inflator may not have been properly installed, possibly resulting in reduced inflation of the frontal air bag in the event of a crash.
In the event of a crash, an air bag that does not inflate fully increases the risk of injury.
The affected vehicle was remedied on January 10, 2017. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC143.
Campaign 17V007000 on NHTSA.gov
Power train, axle assembly, axle shaftOct 3, 2016
Kia Motors America (Kia) is recalling certain model year 2016 Kia Optima vehicles manufactured November 13, 2015, to April 23, 2016 and equipped with a 2.4l engine. The right front axle driveshaft may crack and fail.
If the driveshaft cracks and separates from the vehicle, it will not be able to move forward. Additionally, if the parking brake is not applied upon exiting the vehicle, the vehicle may roll. Either scenario can increase the risk of a crash.
Kia will notify owners, and dealers will replace the front axle driveshaft, free of charge. The recall began November 2016. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC139.
Campaign 16V705000 on NHTSA.gov
Air bags, frontalApr 21, 2016
Kia Motors America (Kia) is recalling certain model year 2016 Kia Optima vehicles manufactured November 10, 2015, to February 12, 2016. In these vehicles, a chemical enhancer required for the for the second stage deployment of the driver's frontal air bag was not loaded, resulting in the second stage not deploying in necessitating crashes.
If the second stage air bag does not deploy it increases the risk of injury or death.
Kia will notify owners, and dealers will replace the driver's frontal air bag module, free of charge. The recall began on May 6, 2016. Owners may contact Kia customer service at 1-800-333-4542. Kia's number for this recall is SC131.
Campaign 16V231000 on NHTSA.gov
Representative owner complaints
756 reports, newest first.
Engine and engine cooling, Nov 20, 2025
The contact owns a 2016 Kia Optima. The contact stated that while driving at various speeds, the vehicle suddenly stalled. After restarting the vehicle, the vehicle operated normally. The contact stated that the failure had occurred on several occasions. The cause of the failure was not yet determined. The local dealer was notified of the failure, but no assistance was provided. The manufacturer was not notified of the failure. The failure mileage was 100,000.
Other or unspecified, Engine, Fuel/propulsion system, Nov 19, 2025, fire
While driving, the vehicle suddenly developed a loud knocking noise from the engine. Within one block the vehicle began smoking heavily from under the hood. I pulled over, opened the hood, and flames were visible. This is a 2016 Kia Optima with the 2.4L Theta II engine. Approximately one year ago the original engine seized and was replaced by a Kia dealer under the Theta II engine recall (SC172/SC147) and class-action settlement. This is the second catastrophic failure of a Theta II engine in this vehicle. The replacement engine has now failed in the exact same manner as the thousands of other documented cases — rod bearing failure leading to knocking, overheating, and engine compartment fire. The dealership (Fowler Kia of Windsor, CO) inspected the vehicle and quoted over $6,000 in repairs (melted engine wiring harness, ECM connector, battery cables, airbox, intake boot, etc.) while claiming the fire was “unknown cause/not the engine,” despite the clear knocking immediately preceding the fire. Kia Consumer Affairs has an open case but has not yet resolved coverage. This is a known, ongoing safety defect covered under multiple NHTSA investigations (PE21004, EA22002) and Kia recalls. I no longer feel safe in this vehicle and am requesting immediate investigation and inclusion in any expanded recall or remedy.
Electrical system, Other or unspecified, Engine, Nov 17, 2025
Vehicle: 2016 Kia Optima LX Turbo – Approx. 114,155 miles** This complaint concerns ongoing systemic defects affecting the electrical, braking, and engine management systems of the referenced vehicle. Despite multiple documented repair attempts, the failures persist, creating continuous and significant safety hazards. The vehicle has experienced repeated electrical system malfunctions, including multiple battery failures (three replacements within one year), sustained low-voltage conditions, and intermittent lighting loss. Notably, the headlights and exterior lighting have shut off unexpectedly during extended highway operation. The brake control system is also compromised. The electronic emergency brake has engaged spontaneously while the vehicle was in motion, causing abrupt deceleration without driver input. Additionally, the vehicle exhibits continuous fuel vapor and engine performance defects. The purge valve has been replaced four times, yet the failure recurs. The vehicle frequently hesitates upon acceleration, exhibits delayed throttle response, and jerks during takeoff, creating hazardous conditions when merging into traffic or crossing intersections. Given the repeated nature of these defects and the lack of resolution through standard repairs, I believe the vehicle may contain inherent design or manufacturing defects affecting the electrical charging system, ECU, fuel vapor management components, and electronic braking controls. I request that NHTSA conduct an investigation into these safety-related defects.
Engine, Nov 11, 2025
My engine blew up and started smoking while driving
Engine, Nov 6, 2025
Car stop accelerating when I went to get my oil change the shop reported my engine eating up my oil found out kia have a recall on engine
Power train, Nov 3, 2025
Hear the driveshaft clicking and doesn’t accelerate like it should
Structure, Oct 22, 2025
White paint is chipping away excessively
Structure, Oct 17, 2025
The body paint is cracking and falling down. Since five years ago this problem started.
Visibility/wiper, Oct 3, 2025
All window regulators failed before 100K miles. This does not allow for windows to open in case of emergency, This problem has been personally confirmed by dealer and also in service bulletin SA418. This is a common problem in this car make/model/year. This component has been known to the manufacturer for defect. No warning lights, just instant lack of window use.
Engine, Oct 3, 2025
Engine sludge and failure. Engine part failure p0010 began happening within 1 year of Kia engine replacement. It is available for inspection. This creates a problem with acceleration in the vehicle, putting my family's and my safety at risk. This problem has been confirmed by the dealer. The check engine light is one. This part failure and engine sludge (despite consistent maintenance) has caused engine failure again, just 3 years after replacement.
Other or unspecified, Sep 29, 2025
I have a 2016 KIA Optima SX Turbo with 33,500 miles that the windows one by one are failing due to a defective regulator drum gear. This very flimsy gear fails and the window will not roll up. I have had 3 out of 4 fail in the last month. The only way to keep the window up is to shimmy them. This creates a huge safety risk in the event of an accident and also can impact the collision safety system including airbags. KIA is aware of this situation as outlined in their Technical Service Bulletin dated March 2021. I believe it's bulletin MC-10189544-0011. I've contacted the dealer who doesn't think there is a recall on this issue. This issue creates a safety issue that after only 33,500 miles should not exist.
Power train, Engine, Fuel/propulsion system, Sep 26, 2025
The car is burning oil rapidly causing potential issues with the transmission and engine. The oil burns and does not leak after a few hundred miles and has to be refilled continuously causing alot of money and potential issues with other components of the car. I notice jerking when accelerating and smoke if dont fill every 1 to 2 weeks.
Other or unspecified, Sep 23, 2025
In 2024 the window regulator went in the drivers side back window costing me $700 and on 9/22/2025 the drivers side front window regulator just went costing me another $700. I see many are having this issue but no recall
Electrical system, Exterior lighting, Sep 3, 2025
The headlights and brake lights have been VERY dim for a while. I've had to replace both headlights and brake lights an excessive amount in the last several years. This year alone since December 2024, I've had to replace my headlights 3 separate times. I do not drive more than 10,000 miles per year, or use my vehicle on roads that would lead me to believe the issue is from road conditions.
Electrical system, Sep 3, 2025
Window regulator assembly failed twice within 20k miles. Attached is the first repair. Dealership only repaired motor but not full assembly and it failed again.
Engine, Aug 24, 2025
Engine Is knocking that happened when I took my car 3 times to emission test and my car didn't pass after that I took it to my mechanic for the diagnostic and he told me you have to take it to kia dealer but I was shocked the way how they treated me and they completely refuse to replace my engine they came up with too many excuses and I have recall repair active I have right to fix my car but they didn't with bad attitude
Engine, Aug 22, 2025
Engine began jumping during driving and loss power. No dashboard illumination warning lights and the temperature gage showed normal operating temperature. Car was not accelerating properly. Had to maneuver carefully to prevent being ran over. Engine light illuminated showing misfire. Replaced ignition coil pack and spark plugs. Driving again, car stalled. No dashboard warning lights. No high temperature on gauge. Narrowly missed being hit by a semi as there was absolutely no warning and we were on an Interstate bypass ramp with nowhere to pull over!! Towed car to dealership for diagnosis. Results: engine blown, turbos gone, and the catalytic converter is holding oil. Dealer is stating this is not covered under the extended warranty from Kia as its not connector rod bearing issues and that the piston rings failed. However, they stated the turbos got "too hot" and they failed. The gauges have never shown that the car was running hot. I have a sworn statement from my mechanic stating this is absurd and a valiant attempt to not pay for what would be the second warranty replacement of my engine. The piston rings failed as a result of the connector rod bearing failure. The "too hot" temperature that damaged the turbos was likely caused by the same bearing issue. The heat from the bearings unseated the piston rings and allowed the engine to dump its oil causing the engine to fail. I highly recommend that you open an investigation into these issues. The car not accelerating and losing power at interstate speeds is a very serious and dangerous issue.
Air bags, Structure, Aug 21, 2025
Dashboard shows a crack right where the passenger airbag is and Kia Motors wont change it, also the paint is flaking and noticed other Kia models with that same paint scheme that’s peeling off.
Engine and engine cooling, Aug 21, 2025
The contact owns a 2016 Kia Optima. The contact stated that while driving approximately 75 MPH and attempting to accelerate to overtake a semi-truck, the vehicle suddenly started losing automotive power and then stalled. The vehicle was towed to the local dealer, who diagnosed that the engine had seized and needed to be replaced. The vehicle was not yet repaired. The contact indicated that prior to the failure, the check engine warning light illuminated and remained illuminated, and the engine experienced excessive oil consumption. The manufacturer was not yet notified of the failure. The failure mileage was 45,000. The VIN was not available.
Engine, Fuel/propulsion system, Aug 18, 2025
I am filing this complaint to urgently bring attention to a serious safety and mechanical defect with my Kia vehicle's engine and fuel system. My engine is excessively consuming oil, to the point where it poses a significant risk of engine failure, which could result in a loss of power while driving and create a hazardous situation on the road. Details: I consistently have to add 5 quarts of oil approximately every month. During regular oil changes, there is barely any oil recovered from the engine, suggesting the oil is being consumed or burned internally. I took the vehicle to AutoZone for diagnostics, and they confirmed the engine is burning oil. They also mentioned it could be related to a rod or piston ring issue. There are no visible leaks under the vehicle, and the oil is not being expelled externally—it's being consumed by the engine. This issue is not normal wear and tear. It's a systemic engine defect that is causing rapid oil loss and is likely to lead to engine seizure or failure if not addressed. This level of oil consumption is not just expensive—it is dangerous. A sudden loss of engine power could cause an accident, especially at highway speeds. I am deeply concerned for my safety and the safety of others on the road. Urgency: I am requesting the NHTSA to investigate this issue and consider initiating a recall for affected Kia vehicles. I am not the only one facing this problem—online forums and consumer reports are filled with similar complaints from other Kia owners. This is a critical engine/fuel system safety defect that must be addressed immediately before someone is injured or worse due to engine failure while driving. Thank you for your time and attention to this matter. I am available to provide service records, photos, and further documentation upon request. Sincerely, [XXX] INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Engine, Aug 13, 2025
The engine is starting to fail causing issues such as being able to accelerate. When driving on the freeway it caused a safety issue it began slowing down on the interstate. The vehicle has been inspected by mechanics. No warnings prior to problem. They appeared day before due for an oil change. The car also burns oil really fast sometimes causing car to smoke. I have a GDI turbo engine and have been told that the engine i have has been recalled a few times on different models cars.
Engine and engine cooling, Aug 11, 2025
The contact owns a 2016 Kia Optima. The contact stated that while driving at 45 MPH, there was a misfire coming from the engine, and the vehicle was shaking. There was no warning light illuminated. The vehicle was taken to an independent mechanic to be diagnosed. The vehicle was diagnosed with engine failure due to piston rings failure, causing coolant intrusion into the engine. The contact was informed that the engine needed to be replaced. The contact stated that the ignition coil, cylinder #1, and spark plugs were replaced. The dealer was contacted, but had not diagnosed or repaired the vehicle. The manufacturer was not made aware of the failure. The failure mileage was approximately 100,000.
Engine, Aug 11, 2025
My 2016 Kia Optima EX (VIN [XXX] , 2.4L I4 DI) suffered sudden engine bearing failure and complete engine seizure after approximately three months of use. After inspection, the Kia Scottsdale dealership confirmed that my vehicle’s VIN was eligible under the engine replacement warranty and submitted a request for assistance.However, Kia America denied the request. This defect is identical in nature to the known dangerous defect covered under Kia Safety Recall SC147 (NHTSA 17V-224) and related recalls for earlier Optima model years, involving connecting rod bearing wear leading to engine seizure. In my case, the defect caused a total loss of motive power, posing a serious crash risk. Kia Motors America has refused to repair or replace the engine, claiming my vehicle is ineligible due to being purchased from an auto auction (Sierra Auction) and having multiple prior owners. This refusal ignores that the defect is a safety-related manufacturing flaw identical to those already acknowledged by Kia and subject to federal recalls. I request NHTSA investigate Kia’s refusal to extend the same safety remedies to my VIN and consider whether the scope of SC147 and related recalls should be expanded to include vehicles with the same defect pattern. Supporting documentation available upon request. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)
Air bags, Structure, Engine, Aug 4, 2025, crash
I have pictures
Engine, Jul 28, 2025
No FireNo Injuries0 Deaths0 I’m experiencing severe oil consumption and spark plug fouling, which are known problems with the GDI engine. This is affecting driveability and may indicate piston ring or valve seal failure. My engine code starts with G4KJ which falls under the current recall, but my vin does not show up. Why isn't my car eligible? I have called Kia and their response was to call my local dealership. Started noticing the issue on [XXX]. Called dealership at that time and they said my car doesn't qualify. INFORMATION REDACTED PURSUANT TO THE FREEDOM OF INFORMATION ACT (FOIA), 5 U.S.C. 552(B)(6)