2003 Ford Explorer

Problems, recalls and owner-reported issues

Structure is the leading concern among 1,313 owner complaints filed for this model year. This is the 8th highest complaint count among 26 Explorer model years with reports.

Complaints by model year
  1. 1,313

Of the 2003 reports, 69 involved a crash and 19 involved a fire. 66 people were injured and 3 people died.

Primary concernStructure389 reports · 30% of complaints
Owner complaints1,313Filed with NHTSA
Recall relationship7 safety recallsNHTSA campaign records

What owners report most often

  1. Structure389
  2. Power train356
  3. Engine and engine cooling87
  4. Electrical system81
  5. Suspension77
  6. Visibility69
  7. Wheels61
  8. Air bags59

Recalls and investigations

  1. Exterior lighting, headlightsMay 11, 2009

    DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.

    Campaign 09E025000 on NHTSA.gov

  2. Exterior lightingApr 7, 2009

    SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.

    DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.

    SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.

    Campaign 09E012000 on NHTSA.gov

  3. Visibility, glass, side/rearDec 11, 2007

    CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."

    IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.

    SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.

    Campaign 07E104000 on NHTSA.gov

  4. Exterior lightingMay 24, 2006

    CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

    CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.

    Campaign 06E049000 on NHTSA.gov

  5. Exterior lightingMar 23, 2006

    CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.

    WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.

    PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.

    Campaign 06E026000 on NHTSA.gov

  6. Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004

    ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.

    IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.

    DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.

    Campaign 04V442000 on NHTSA.gov

  7. StructureMar 7, 2003

    CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.

    THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.

    DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.

    Campaign 03V094000 on NHTSA.gov

Representative owner complaints: power train

356 reports, newest first. Show all

  1. Power train, Feb 5, 2007

    MY 2003 FORD EXPLORER HAD TRANSMISSION PROBLEMS. THE VEHICLE HAS ONLY 54,000 MILES. THE TRANSMISSION HAD TO BE COMPLETE REPLACED. ADDITIONALLY, I WAS SURPRISED TO FIND OUT HOW WIDE SPREAD THE ISSUE IS. IN READING OTHER COMPLAINTS, THE COMMON THEME IS AN ISSUE WITH THE TRANSMISSION @ ROUGHLY 50,00 MILES OR LOWER. MORE SPECIFICALLY, MY OD LIGHT KEPT FLASHING ,NOT ABLE TO SHIFT TO REVERSE, AND NOT BEING ABLE TO SHIFT TO HIGHER GEARS. *JB

  2. Power train, Structure, Feb 4, 2007

    2003 FORD EXPLORER XLT VERTICAL CRACK IN FIBERGLASS TAILGATE PANEL JUST BELOW REAR WINDOW GLASS NO IMPACT TO TAILGATE OCCURRED-CRACK JUST APPEARED WHILE DRIVING. TRANSMISSION HAD TO BE REBUILT AT 50000 MILES. *JB

  3. Power train, Jan 8, 2007

    REAR AXLE NOISE. STARTED AT ABOUT 34,000 MILES BUT I DID NOT BRING TO FORD UNTIL JUST AFTER THE 3 YEAR WARRANTY. FORD WOULD DO NOTHING AND SAID REPAIR WAS ABOUT $2,000. AT 42,000 NOW AND NOISE IS GETTING WORSE. *JB

  4. Power train, Dec 26, 2006

    WHILE CRUISING UPHILL ON AN INTERSTATE HIGHWAY AT APPROXIMATELY 70 MPH THE TRANSMISSION DOWNSHIFTED TO MAINTAIN SPEED. AFTER CRESTING THE HILL, THE TRANSMISSION WOULD NOT SHIFT BACK INTO OVERDRIVE AND THE OVERDRIVE LIGHT BEGAN TO FLASH. I PULLED OFF THE HIGHWAY AND THE TRUCK WOULD NOT SHIFT 1-2 UNTIL APPROXIMATELY 4500 RPM AND THEN WOULD DO SO VERY HARSHLY. WHEN ACCELERATING THE TRANSMISSION SLIPS AND DOES NOT PROVIDE FULL ACCELERATION. ACCORDING TO MY LOCAL TRANSMISSION SHOP THE REPAIR WILL COST APPROXIMATELY $3000 AND REQUIRE AN ALL NEW TRANSMISSION. *NM

  5. Power train, Dec 18, 2006

    EXCESSIVE NOISE FORM REAR DRIVETRAIN. *JB

  6. Power train, Wheels, Dec 11, 2006

    WHILE DRIVING THE 2003 FORD EXPLORER IT STARTED TO SHAKE CAUSING LOSE OF STEERING AND BRAKES. THE LEFT REAR WHEEL THE CAME OFF BECAUSE THE LUGS HAD UNSCREWED. THE VEHICLE WAS TAKEN TO A DEALER WHO DETERMINED THAT THE FRONT DIFFERENTIAL HAD BLOWN APART FROM THE INSIDE OUT. IT APPEARED THAT THE DAMAGE WAS CAUSED BY UNEVEN TIRES AND THE 4X4 ENGAGING AND DISENGAGING ON ITS OWN. *TS *NM

  7. Power train, Dec 6, 2006

    DT*: THE CONTACT STATED THE TRANSMISSION FAILED WHILE DRIVING 30 MPH. THERE WAS SMOKE COMING FROM THE REAR OF THE VEHICLE AND WHEN THE CONTACT STOPPED TO INSPECT THE PROBLEM, LEAKING TRANSMISSION WAS NOTICED. THE SERVICE DEALER WAS NOTIFIED AND THE VEHICLE WAS TOWED TO A TRANSMISSION SHOP WHERE A COMPUTER DIAGNOSTICS IDENTIFIED THE PROBLEM AS A FAILURE TO THE ONBOARD COMPUTER. THE MANUFACTURER WAS NOT ALERTED.

  8. Power train, Dec 1, 2006

    MY 2003 FORD EXPLORER 4X4 HAS DEVELOPED A SEVERE BINDING, SHUDDER SENSATION IN THE REAR AXEL DURING LOW SPEED TURNING MANEUVERS. IT ALSO HAS A WHINING SOUND AT HIGHWAY SPEEDS, TYPICALLY 55 - 70 MPH). THIS VEHICLE HAS ONLY 34,000 MILES ON IT AND THE DEALER WANTS TO REBUILD THE REAR AXLE/DIFFERENTIAL - AT MY EXPENSE SINCE THE 3 YEAR WARRANTY TIME LIMIT IS UP. IF LET GO, THE FORD DEALER INDICATES THE REAR AXLE COULD 'BLOW UP' (THEIR WORDS), RESULTING IN A COMPLETE LOSS OF DRIVE TO THE REAR WHEEL. I HAVE DISCOVERED AT LEAST SIX (6) TECHNICAL SERVICE BULLETINS ISSUED BY FORD ON THIS PROBLEM! THIS IS OBVIOUSLY A BAD DESIGN AND LATENT DEFECT WHICH CAN EFFECT THE SAFE OPERATION OF THE VEHICLE. *JB

  9. Power train, Nov 24, 2006

    2003 FORD EXPLORER EDDIE BAUER. 50 TO 60 MPH REAR AXLE WHINE STARTED AT 6000 MILES, AT 12,000 MILES DEALER INSPECTED AND SAID THE REAR AXLE ASSY WAS UNSAFE TO DRIVE AND REPLACED THE ASSY. WHINE RETURNED AND DEALER REPLACED THE ASSY AGAIN AT 24,000 MILES. WHINE HAS RETURNED AND I AM CONSIDERING GOING TO INDEPENDENT SHOP TO REPAIR SINCE BEYOND 36,000 MILE WARRANTY. CAN'T UNDERSTAND WHY FORD CAN'T FIX THIS WIDESPREAD PROBLEM. *NM

  10. Power train, Nov 22, 2006

    I HAVE A 2003 FORD EXPLORER WITH 60,000 MILES ON IT. MY OVER DRIVE LIGHT STARTS FLASHING AND THE TRANSMISSION IS SLIPPING. I HAVE JUST SEEN ONLINE HUNDREDS OF PEOPLE WITH THE EXACT SAME PROBLEM AND FORD IS NOT RECALLING OR DOING ANYTHING TO HELP WITH REPAIRS. I THINK THERE IS A DEFECT IN THE DESIGN. I ALSO GOT INTO A CAR ACCIDENT IN MAY OF 2006 WITH MY 2002 EXPLORER AND IT WAS TOTALED. I FLIPPED IN THE VEHICLE TWICE AND NOT ONE AIRBAG DEPLOYED. *JB

  11. Power train, Equipment, Nov 17, 2006

    HAVE A 2003 FORD EXPLORER 2WD THAT WAS PURCHASED NEW FROM LOCAL FORD DEALERSHIP. STARTED HAVING TRANSMISSION CONCERNS IN EARLY 2005, VEHICLES JUST OVER A YEAR OLD. AFTER TAKING IT IN TO THE DEALERSHIP 4 TIMES IN A YEAR, WAS TOLD THEY COULDN'T VERIFY THE PROBLEM. FINALLY, IN MARCH 2005 WAS TOLD THEY HAD TO TEAR TRANSMISSION DOWN AND REPLACE THE CLUTCH PACK, ON TESTING TRANSMISSION, LINE PRESSURE WAS LOW. AFTER WORK PERFORMED, TOOK BACK AGAIN, WAS HAVING SAME CONCERN, AGAIN TOLD COULDN'T VERIFY PROBLEM. HAD TRANSMISSION SERVICED, AFTER TELLING THEM I WAS EXPERIENCING SAME PROBLEM, THEY SERVICED TRANSMISSION AND SAID ALL WAS FINE. IN OCTOBER OF 2006, WAS HEADING OUT OF TOWN ON A TWO LANE ROAD, WHEN I WENT TO PASS A BIG RIG ON HIGHWAY 113, JUST OUTSIDE OF WOODLAND, AS I GOT AROUND BIG RIG, AND ACCELERATED, THE CAR WOULDN'T GO INTO 3RD GEAR, THE RPMS KEPT RACING AND FALLING, RACING AND FALLING. I HAD PLENTY OF ROOM TO PASS THIS TRUCK, OR SO I THOUGHT, UNTIL THE CAR DID WHAT IT DID. I WAS NEARLY HIT HEAD ON BY AN ONCOMING CAR BECAUSE I COULDN'T GET AROUND THE TRUCK, DUE TO THE TRANSMISSION NOT SHIFTING INTO A HIGHER GEAR. WE GOT TO WOODLAND AND IMMEDIATELY WENT TO FORD DEALERSHIP WHERE WE WERE TOLD THE TRANSMISSION WAS NOT SERVICEABLE, AND THAT WE WOULD NEED A NEW TRANSMISSION INSTALLED. UPON RETURNING HOME, AND DOING SOME RESEARCH, HAVE DISCOVERED THERE ARE HUNDREDS OF PEOPLE OUT THERE THAT HAVE HAD EXACT SAME FAILURE OF THEIR TRANSMISSIONS. CONTACTED FORD MOTOR CO., AND HAVE HAD NO RESULT. LOCAL DEALERSHIP SAYS SORRY, CAR IS OUT OF WARRANTY NOW, IT WILL COST AROUND 3600.00. ASKED WHAT HAS TO HAPPEN BEFORE FORD RECOGNIZES THEY HAVE A PROBLEM WITH THIS TRANSMISSION, AND WAS TOLD THEY DIDN'T KNOW. VERY DANGEROUS IN MY OPINION, TO BE OUT ON A HIGHWAY AND HAVE THE CAR LOSE THE 3RD GEAR, PREVENTING YOU FROM GOING OVER ABOUT 25 MILES PER HOUR. *JB

  12. Engine and engine cooling, Power train, Nov 8, 2006

    DT*: THE CONTACT STATED WHILE SHIFTING TO ANY GEAR AT VARIOUS SPEEDS, A NOISE WAS HEARD. THE VEHICLE WAS DRIVEN TO THE DEALER WHO DETERMINED THE OIL NEEDED TO BE CHANGED EVERY MONTH.

  13. Power train, Electrical system, Nov 3, 2006

    I BOUGHT A 2003 FORD EXPLORER THE END OF APRIL 2006 AT TIME OF PURCHASE ABS LIGHT WAS ON- DEALER FIXED PROBLEM WITHIN FIRST 1 1/2 WEEKS OF PURCHASE AFTER ORDERING A PART. NOW 6 MONTHS AFTER PURCHASE THE CHECK ENGINE AND O/D LIGHT COME ON UNEXPECTANTLY. WITHIN 1 WEEK OF LIGHTS COMING ON CAR STOPS ON ME UNEXPECTANTLY. WHEN TAKEN TO A REPAIR SHOP FOR I AM TOLD I NEED A NEW ALTERNATOR AND A REBUILT TRANSMISSION AS THE SUV SLIPS OUT OF 2ND AND 5TH GEARS. I DIDN'T PURCHASE AN EXTENDED WARRANTY DUE TO THINKING IT WAS STILL UNDER ORIGINAL WARRANTY AND JUST PURCHASED. I FELT THE DEALERSHIP SHOULD HAVE OVERHAULED THE VEHICLE AND MADE SURE EVERYTHING WAS WORKING UP TO PAR. I NOW HAVE A REPAIR BILL OF ALMOST $2000 AND DON'T FEEL RESPONSIBLE FOR IT.

  14. Power train, Oct 27, 2006

    2003 FORD EXPLORER XLT TORQUE CONVERTER CAUSES TRANSMISSION TO LURCH AND SLIP UNEXPECTEDLY. FEARFUL OF DRIVING THIS VEHICLE BECAUSE THE TRANSMISSION MIGHT LOCK UP. FORD IS AWARE THIS IS A COMMON PROBLEM WITH THEIR 2002 AND LATER MODELS. *NM

  15. Power train, Oct 22, 2006

    HAVE A 2003 FORD EXPLORER EDDIE BAUER EDITION. AT 13,000 MILES MY TRANSMISSION STOPPED WORKING. HAD TO TOW MY CAR TO A FORD DEALERSHIP. THEIR INITIAL ASSESSMENT WAS THAT MY TRANSMISSION WAS COMPLETELY BROKEN DUE TO A "FACTORY DEFAULT". THEY SAID THEY WOULD HAVE TO REPLACE MY ENTIRE TRANSMISSION. AFTER 3 WEEKS, THE DEALERSHIP STATED THEY COULD NOT FIND THE PROBLEM, MADE NO REPAIRS AND DID NOT REPLACE MY TRANSMISSION. THEY SAID THE PROBLEM MYSTERIOUSLY FIXED ITSELF. NOW AT 28,000 MILES, MY TRANSMISSION IS SLIPPING EVERYTIME INTO 3RD GEAR, SOMETIMES JUST REVVING INSTEAD OF GOING AND THEN JERKING VERY HARD INTO GEAR. FORD DEALERSHIP STATES THEY CAN'T FIND A PROBLEM. I HAVE HEARD THE SAME COMPLAINT ABOUT FORD EXPLORERS AFTER 2002 AND TRANSMISSIONS GOING OUT TOO EARLY. FORD NEEDS TO OWN UP TO THE PROBLEM AND RECALL THOSE PARTS. IT FEELS AS IF THEY ARE BLOWING ME OFF UNTIL MY WARRANTY EXPIRES SO THEY WON'T HAVE TO FIX MY CAR. I AM SCARED DRIVING DOWN THE HIGHWAY THAT I WILL GET REAR ENDED EVERY TIME MY TRANSMISSION SLIPS AND GOES INTO NEUTRAL. I HAVE HAD A FEW CLOSE CALLS. I AM GOING BACK ON MONDAY, STILL TRYING TO GET THEM TO FIX MY CAR... *NM

  16. Power train, Aug 21, 2006

    2003 FORD EXPLORER 63,000 MILES OD LIGHT STARTED FLASHING 2 DAYS AGO. TOOK IT TO FORD DEALERSHIP THEY RAN A CHECK ON IT AND THE CODE CAME UP: PO741-TORQUE CONVERTER CLUTCH SOLENOID INTER/MECHANICAL FAILURE. I WAS TOLD THEY WOULD REPLACE THE SOLENOID PACK AND THAT IT WOULD BE 218.00 PLUS LABOR. WENT TO PICK IT UP 3 HOURS LATER AND WAS TOLD THE TRANSMISSION NEEDS TO BE REPLACED. THIS VEHICLE WAS BOUGHT NEW AND SHOULD NOT NEED A TRANSMISSION REPLACED! *NM

  17. Power train, Aug 20, 2006

    LESS THAN 2 YRS AFTER PURCHASE OF A NEW 2003 FORD EXPLORER EDDIE BOWER 4X4 V8 FROM A DEALER, THE TRANSMISSION STARTED GRINDING AND SLIPPING. DEALER SERVICE RECORDS DOCUMENTED MY CONCERNS AND THEIR INABILITY/UNWILLINGNESS TO DIAGNOSE THE PROBLEM DUE TO THE LACK OF A "SERVICE WARNING" LIGHT. SUBSEQUENT VISITS WITH THE SAME ISSUE BROUGHT SIMILAR RESULTS FROM THE DEALER. WARRANTY EXPIRED LESS THAN ONE YEAR BEFORE I FINALLY GOT A WARNING LIGHT AND THE NEWS FROM MY DEALER WAS THAT IT MEANT I NEEDED A NEW TRANSMISSION FOR JUST UNDER $6500. WITH ABSOLUTELY NO HELP FROM ANY LEVEL OF FORD CUSTOMER SERVICE, I HAD THE TRANSMISSION REPLACED FOR JUST OVER $3000 - OBVIOUSLY NOT BY FORD. *NM

  18. Service brakes, Hydraulic, Power train, Vehicle speed control, Equipment, Aug 15, 2006

    4 ITEMS 1 - HAVE OWNED THE 2003 FORD EXPLORER FOR 7 MONTHS. WHILE TEST DRIVING, I NOTICED A HUM NOISE COMING FROM REAR TIRES. WAS TOLD IT WAS TREAD NOISE. WE TOOK IT FOR OIL CHANGE AT VERY WELL RESPECTED NATIONAL AUTOMOTIVE SERVICE SHOP. I WAS INFORMED I NEEDED TO REPLACE THE REAR HUB ASSEMBLY THAT IS WAS CRITICALLY BROKEN. WAITING TO CONTACT LOCAL FORD DEALER FOR RESOLUTION BASED ON TSB RESEARCH I HAVE DONE. 2 - WHINING NOISE FROM AIR CONDITIONER WHEN ACCELERATING. DON'T REALLY KNOW WHAT IS GOING ON. SAW THIS ALSO ON TSB. CONTACTING LOCAL FORD DEALERSHIP. 3 - ABS LIGHT RANDOMLY COMES ON. DON'T KNOW WHY AND NO PATTERN TO WHEN. CONTACTING LOCAL FORD DEALERSHIP. 4 - CRUISE CONTROL NOT WORKING. I WAS DRIVING DOWN THE ROAD THIS WEEKEND, USING CRUISE CONTROL. STOPPED QUICKLY FOR A CAR IN FRONT OF ME. WHEN I STARTED GOING AGAIN, THE CRUISE CONTROL WOULDN'T WORK AND HASN'T WORKED SINCE THEN. I DON'T KNOW IF IT HAS TO DO WITH THE BRAKES. I NOTICED FORD RECALLED SOME CRUISE CONTROL MECHANISMS IN OTHER VEHICLES BUT NOT IN THE 2003 EXPLORER. *JB

  19. Power train, Aug 9, 2006

    AT 58,000 MILES, BOTH LEFT AND RIGHT REAR AXLE SEALS DEVELOPED SUBSTANTIAL LEAKAGE NECESSITATING IMMEDIATE REPAIR. FORD DEALERSHIP SERVICE DEPARTMENT MADE NO MENTION THAT THIS WAS A KNOWN PROBLEM AND REQUIRED FULL PAYMENT BY ME FOR COST OF REPLACEMENT. *JB

  20. Power train, Aug 9, 2006

    I RECENTLY PURCHASED A 2003 FORD EXPLORER WITH 94,000 MILES ON IT. WITHIN 2000 MILES THE REAR END BEGAN HOWLING SO MUCH THAT MY FIANCE IS AFRAID TO RIDE IN THE VEHICLE AS THE THINKS SOMETHING IS READY TO BREAK. I READ SOME FORUM POSTS TO LEARN THAT THIS IS A COMMON PROBLEM WITH THE 2001-2004 EXPLORER. FORD SHOULD FIX THIS PROBLEM AS IT IS CLEARLY A MECHANICAL FAILURE THAT WILL LEAVE A FAMILY STRANDED ON THE SIDE OF THE ROAD. *NM

  21. Power train, Aug 1, 2006

    DT:* THE CONTACT STATED THAT THE AUTOMATIC TRANSMISSION SHUTTERED WITHOUT WARNING WHILE DRIVING 35MPH. THE VEHICLE WAS INSPECTED BY THE DEALER WHO DETERMINED THE FUEL FILTER NEEDED TO BE CHANGED. A NEW FUEL FILTER WAS INSTALLED BY THE PROBLEM CONTINUED TO OCCUR. THE MANUFACTURER WAS NOT CONTACTED.

  22. Power train, Jul 20, 2006

    CONSISTENT REAR AXLE WHINE FROM 45-65 MILES PER HOUR HIGHWAY DRIVING, DEALER, RAMP FORD IN PORT JEFFERSON, NY REPLACED REAR END THREE DIFFERENT OCCASIONS, AND FINALLY STATED THAT ALL EXPLORERS MAKE THE SAME NOISE. THEY COULD NOT GIVE ME ANY INDICATION WHETHER OR NOT THIS IS A SAFETY ISSUE. I DEFINITELY GET THE FEELING THAT THEY WISH I WOULD JUST GO AWAY. THERE ARE NUMEROUS TSB'S ON THIS ISSUE AND I CAN NOT UNDERSTAND WHY THERE IS NOT A RECALL ON THIS OBVIOUS DEFECT. *NM

  23. Power train, Jul 14, 2006

    2003 FORD EXPLORER REAR AXLE FAILURE AT 66,266 MILES. REAR END WAS GRINDING WHEN TAKING OFF FROM A STOP AND DURING A LEFT TURN. DEALER HAD TO REPLACE COMPLETE INTERIOR PARTS OF THE AXLE ASSEMBLY. REPLACED RING AND PINION GEARS, REPLACED BEARINGS DUE TO PITTING, REPLACED DIFFERENTIAL CLUTCH PACK. *JB

  24. Power train, Jul 7, 2006

    MY SUV HAS 86791 MILES ITS A 2003 AND THE TRANSMISSION WENT.. I WAS DRIVING DOWN THE HIGHWAY AND IT STOP SHIFTING AND THE OVERDRIVE LIGHT KEPT FLASHING. I HAD TO TAKE IT TO THE DEALER AND $1400.00 LATER ITS FIXED.. WITH THE FORD EXPLORER YOU CAN'T CHANGE OR CHECK THE TRANSMISSION FLUID IT'S IN A SEALED CANISTER.. ITS MOSTLY HIGHWAY DRIVING AND THE TRANSMISSION SHOULD NOT HAVE FAILED THIS SOON IN A VEHICLE....THIS IS A POOR DESIGN AND FORD WON'T EVEN FACE UP TO IT.. I ALSO FOUND OUT IT IS A PROBLEM NOT ONLY IN MY CAR BUT IN OTHERS.. *JB

  25. Fuel system, Gasoline, Power train, Structure, Seats, Jun 30, 2006

    HELLO. I HAVE SEVERAL COMPLAINTS REGARDING MY 2003 FORD EXPLORER INCLUDING SEVERAL SAFETY ISSUES. THE FIRST COMPLAINT IS REGARDING THE DRIVER'S SEAT WHICH SHIFTS ROUTINELY ON ACCELERATION AND DE-ACCELERATION. THIS CONCERNS ME IF I GET INTO AN ACCIDENT AND THE SEAT MALFUNCTIONS. THE SECOND COMPLAINT IS REGARDING THE GEAR SHIFTER NOT GOING INTO PARK EASILY. I HAVE TO JIGGLE IT TO INTO PARK. I AM CONCERNED THAT THIS MIGHT NOT PROPERLY ENGAGE PARK AND MY VEHICLE MIGHT ROLL. THIRDLY, MY REAR LIFT GATE TRIM HAS HAD TO BE REPAIRED AT LEAST 3 TIMES. I AM CONCERNED THAT ALTHOUGH THE DEALERSHIP SAYS THERE IS NO SAFETY ISSUE, THERE POSSIBLY COULD BE DUE TO THE REAR LIFT GATE HINGES BEING RECALLED AND REPRESENTATIVE INFORMING ME THAT THE REASON THAT I CONTINUE TO HAVE A CRACK APPEARING IS DUE TO DESIGN FLAW. THIS CONCERNS ME B/C I FREQUENTLY UTILIZE THE LIFT GATE TO RETRIEVE GROCERIES AND OTHER ITEMS AND DO NOT WANT THE WINDOW TO FAIL AND FALL ON MY HEAD. THE REMAINDER CONCERNS ARE REGARDING THE FUNCTION OF MY VEHICLE. I HAVE HAD TO HAVE 3 OF THE WINDOW MOTORS REPLACED UNDER WARRANTY. THE TRANSMISSION HAS HAD TO BE FIXED TWICE (SHIFTING MODULE MALFUNCTION). FINALLY, THE FUEL GAUGE HAD TO BE REPAIRED DUE TO IMPROPER FUEL READINGS. I GUESS ALL THESE ITEMS COULD BE VERY PROBLEMATIC AS WELL B/C I COULD RUN OUT OF GAS AND BE STRANDED WITH MY CHILD, MY VEHICLE MIGHT NOT SHIFT PROPERLY LEAVING ME STRANDED. PLEASE DO NOT HESITATE TO CONTACT ME IF YOU HAVE QUESTIONS. PS. I WOULD ALSO LIKE TO ADD THAT AS I WAS COMPLETING THIS PROCESS I REMEMBERED THAT MY VEHICLE HAD A HIGH PITCHED WHINE THAT HAD TO BE REPAIRED. I DO NOT REMEMBER EXACTLY WHAT HAD TO BE REPAIRED BUT IT WAS COVERED UNDER WARRANTY. *NM