2003 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 1,313 owner complaints filed for this model year. This is the 8th highest complaint count among 26 Explorer model years with reports.
Of the 2003 reports, 69 involved a crash and 19 involved a fire. 66 people were injured and 3 people died.
What owners report most often
Recalls and investigations
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Representative owner complaints
1,313 reports, newest first.
Visibility, May 22, 2007
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE PLASTIC UNDERNEATH THE REAR LIFTGATE'S GLASS DOOR HAS BEGUN TO CRACK. THE DOOR STILL OPERATES PROPERLY. THE VIN WAS UNAVAILABLE. THE CURRENT MILEAGE IS 78,000 AND FAILURE MILEAGE WAS 74,000.
Latches/locks/linkages, May 16, 2007
TL*THE CONTACT OWNS A 2003 FORD EXPLORER. THE CONTACT STATED THAT THE VEHICLE'S BOTTOM REAR LIFTGATE HAS CRACKED. HE STATED THAT THERE IS A SAFETY RECALL ON THE HINGES FOR THE LIFTGATE. THE CONTACT BELIEVES THAT THE LIFTGATE FALLS REPEATEDLY AND CAUSED THE LIFTGATE WINDOW TO CRACK. THE ENGINE SIZE WAS UNKNOWN. THE CURRENT MILEAGE IS 64,370 AND FAILURE MILEAGE WAS 55,000.
Structure, Equipment, May 16, 2007
CRACKING IN THE LIFTGATE PANEL. THE PANEL BELOW THE GLASS ON MY EXPLORER HAS CRACKED DOWN THE MIDDLE. *AK
Electrical system, May 15, 2007
I HAVE A 2003 FORD EXCURSION DIESEL TURBO 6.0 ENGINE. THE VEHICLE HAS BEEN TO THE DEALER AT LEAST 5 TIMES SINCE THE ABOVE DATE FOR A/C PROBLEMS & SHUTTING OFF ON ME. I HAVE REPLACED THE BATTERIES ON 4 OCCASIONS IN THE PAST 7 MONTHS. THEY HAVE FOUND ONE SHORT IN FEBRUARY & AFTER REPLACING THE BATTERIES AGAIN IN APRIL 2007 THE VEHICLE DIED ON ME. WHILE I AM DRIVING THE LIGHTS TURN OFF & I LOSE POWER. THEY ARE UNABLE TO FIND & CORRECT THE PROBLEM & I AM AFRAID TO DRIVE THE VEHICLE BECAUSE I HAVE TO PICK UP MY 4 CHILDREN AND FEEL I AM PUTTING THEM AT RISK FOR AN ACCIDENT.*AK
Structure, May 10, 2007
2003 FORD EXPLORER. CONSUMER STATES THAT THE VEHICLE BOTTOM REAR LIFTGATE IS CRACKED. CONSUMER BELIEVES CONCERN IS RELATED TO RECALL ON THE HINGES FOR THE LIFTGATE. THE CONSUMER BELIEVED THE CRACKS ON THE LIFTGATE WERE DUE TO WEAKNESS. UPDATED 07/08/07. *JB
Structure, May 8, 2007
REAR LIFTGATE HAD A CRACK JUST BELOW THE GLASS ON THE 2003 EXPLORER. I AM CONCERNED THAT THE GLASS WILL BECOME LOOSE AND FALL OUT AND HURT SOMEONE. THIS SAME PROBLEM HAPPENED ON MY 2002, FORD EXPLORER. I HAVE SEEN SEVERAL EXPLORERS WITH THIS SAME CRACK. FORD SHOULD REPLACE THE LIFTGATE WITH A BETTER DESIGNED ONE.*AK
Structure, May 7, 2007
THE REAR TAILGATE ON THE 2003 FORD EXPLORER CRACKED WHEN I CLOSED IT AFTER TAKING AN ITEM OUT OF THE BACK OF THE CAR. I HAD SEEN MANY OTHER VEHICLES OF THE SAME MAKE AND YEAR WITH THIS PROBLEM BUT DID NOT KNOW WHAT MAY HAVE CAUSED THE PROBLEM UNTIL IT HAPPENED TO ME. I DID NOT ABUSE THE TAILGATE ,AND I DID NOT USE ANY EXTRA EFFORT TO CLOSE IT THAN I NORMALLY WOULD. I CALLED MY LOCAL FORD DEALER , AND THEY TOLD ME TO BRING IT AND THEY WOULD FIX IT AT NO CHARGE. WHEN I CALLED LATER ON THE DAY I DROPPED IT OFF. THEY INFORMED ME THEY HAD PERFORMED THE RECALL WORK ON THE HINGE AND BALL PIVOT, BUT THEY COULD NOT REPAIR THE TAILGATE BECAUSE THE VEHICLE WAS OUT OF WARRANTY. I CONTACTED FORD AND THEY TOLD ME THEY WERE AWARE OF THE PROBLEM WITH THE TAILGATE SITUATION ON THIS VEHICLE BUT IT HAD NOT BEEN POSTED AS A RECALL ITEM. *AK
Engine and engine cooling, May 5, 2007
WE OWN A 2003 FORD EXPEDITION WITH A 5.4 L, V-8 TRITON ENGINE. WHILE DRIVING WE HEARD A LOUD BANG AND THEN IT SOUNDED LIKE THE ENGINE WAS BACK FIRING. WE SMELLED GAS AND A BURNING SMELL. WE HAD OUR EXPEDITION TOWED TO THE DEALER AND WERE INFORMED THAT SPARK PLUG #7 HAD BLOWN OUT OF THE HEAD, STRIPPING THE THREADS. THE DEALERSHIP INFORMED US THAT THE HEAD NEEDED TO BE REPLACED AT AN ESTIMATED COST OF $3,500. WE HAD PREVIOUSLY TAKEN THIS EXPEDITION INTO FORD AT 72,723 MILES BECAUSE THE ENGINE LACKED POWER AND SURGED. WE WERE TOLD THAT SPARK PLUG #7 NEEDED TO BE REPLACED. THIS WAS PRIOR TO THE FORD'S RECOMMENDATION OF A TUNE UP TO BE DONE AT 100,000. THEY REPLACED SPARK PLUG #7 UNDER WARRANTY, BUT WE WERE CHARGED TO REPLACE THE OTHER SPARK PLUGS. THIS IS THE SAME SPARK PLUG THAT BLEW OUT AT 108,411 MILES. WE HAVE CONTACTED MANY MECHANICS TO SEE WHAT OTHER OPTIONS WERE AVAILABLE. WE ATTEMPTED TO HAVE OUR EXPEDITION REPAIRED BY PLACING A RECOMMENDED PERMANENT THREAD REPLACEMENT INSERT PUT INTO THE #7 CYLINDER; WHICH DID NOT FIX THE PROBLEM. WE HAVE BEEN INFORMED THAT THE VEHICLE HAS LOW COMPRESSION IN #7 CYLINDER AND NEEDS A NEW ENGINE AT AN ESTIMATED COST OF $6,000. THE MECHANIC SHOPS THAT WE CONTACTED HAVE INFORMED US THAT THIS IS A FREQUENT PROBLEM WITH THE ALUMINUM HEADS ON THE FORD EXPEDITION AND SOME OTHER FORD TRUCKS. A REVIEW OF THE COMPLAINTS FILED WITH NHTSA SHOWS THAT THIS IS A WIDE SPREAD PROBLEM WITH THE FORD ENGINES. WE ARE REQUESTING THAT A DEFECT INVESTIGATION BE COMPLETED AND THAT FORD BE HELD RESPONSIBLE FOR THE DEFECT IN THEIR FORD EXPEDITION ENGINES/HEADS. *JB
Steering, May 4, 2007
FOR ABOUT A WEEK STRANGE NOISES WERE OBSERVED UPON SHIFTING FROM PARK INTO REVERSE. DURING A 5 MILE TRIP INTO TOWN, POWER STEERING PUMP NOISE WAS OBSERVED WHEN TURNING. UPON REACHING DESTINATION I EXPERIENCED DIFFICULTY MANEUVERING INTO A PARKING SPACE AND OBSERVED A LOT OF STEERING PUMP NOISE. UPON RETURN HOME I CHECKED THE RESERVOIR TO FIND IT EXTREMELY LOW AND A CHECK UNDER THE VEHICLE REVEALED FLUID HAD BEEN LEAKING AND DISTRIBUTED ALL THE WAY TO THE BACK OF THE VEHICLE. UPON FILLING AND STARTING THE VEHICLE, NO APPARENT LOCATION WAS OBSERVED EXCEPT THE CONNECTION TO THE RACK & PINION LOOKED TO BE LEAKING BUT THE ONLY EVIDENCE WAS APPARENT LACK OF DUST BUILD UP WHICH WAS EVIDENT AROUND THE ATTACHMENT PLATE WHICH INDICATES THERE HAS BEEN ENOUGH FLOW TO REMOVE BUILDUP FROM LEAKING CONDITION. *JB
Power train, May 4, 2007
REAR AXLE WAS MAKING A LOUD NOISE, WAS TOLD THAT IT WAS DUE TO THE SEAL WAS BROKEN AND NEEDED TO BE REPLACED. THIS WAS REPLACED AND THE NOISE STILL CONTINUES. OTHER CONSUMERS HAVE HAD THIS SAME PROBLEM AND NOTHING HAS EVER HAPPENED WITH THIS ISSUE. IT COST A LOT OF MONEY TO HAVE THE AXLE WORKED ON AND IT IS STILL NOT FIXED! *JB
Engine and engine cooling, May 4, 2007
IN FEBRUARY OF 2006, I TOOK MY 2003 FORD EXPLORER IN TO HAVE IT FIXED. AT THE TIME, MY VEHICLE ONLY HAD APP. 36,300 MILES ON IT. I HAD TO HAVE ALL THE SPARK PLUGS REPLACED BECAUSE THEY HAD GONE BAD. I WAS TOLD THE SPARK PLUGS SHOULD HAVE LASTED FOR 90,000 TO 100,000 MILES. IN APRIL OF 2007, WITH APP. 43,000 MILES ON THE VEHICLE, THE CHECK ENGINE LIGHT CAME ON. I TOOK IT IN FOR REPAIR AND WAS TOLD THE SPARK PLUG WIRES WERE ARCING AND WERE BURNED. I WAS TOLD THAT THE WIRES WERE ROUTED BADLY AND THAT THEY LAY AGAINST HOT AREAS OF THE CAR. I NOW HAVE TO REPLACE ALL THE WIRES. THE GARAGE HAS CALLED ALL THE DEALERS AND DISTRIBUTORS IN MY AREA FOR THE WIRES AND WAS TOLD THAT THEY CAN'T GET THE WIRES, THAT THEY SEEM TO HAVE BEEN PULLED OFF OF THE SHELF. IF THE WIRES ARE ROUTED BADLY AND LAY AGAINST HOT THINGS, I WOULD THINK EVENTUALLY THAT WOULD START A FIRE. THE GARAGE IS GOING TO GIVE ME THE OLD WIRES JUST IN CASE I NEED THEM. I WOULD THINK AN INVESTIGATION NEEDS TO BE DONE TO SEE IF, IN FACT, THE WIRES ARE ROUTED BADLY AND COULD START A FIRE. *TR
Power train, May 2, 2007
MY 2003 FORD WINDSTAR'S TRANSMISSION JUST WENT OUT WITH ABSOLUTELY NO WARNING. IT ONLY HAS 65,000 MILES ON IT. I WAS GOING DOWN A VERY BUSY ROAD AND WHEN I PUSHED DOWN ON THE GAS, THE ENGINE REVVED UP. THANK GOD I WAS SOMEWHERE I COULD LET THE VAN COAST OFF THE ROAD BEING I HAD 4 SMALL CHILDREN IN THE VAN WITH ME. I HAVE HEARD THERE IS A PROBLEM WITH FORD'S TRANSMISSIONS. UNFORTUNATELY, WE HAVE HAD TO PAY FOR THE TRANSMISSION. I BELIEVE FORD OUGHT TO CORRECT THIS ISSUE PER THEIR OWN EXPENSE BEFORE SOMEONE GETS SERIOUSLY HURT BECAUSE THEIR VEHICLE JUST STOPS PULLING IN THE MIDDLE OF A BUSY ROAD. I WILL NEVER BUY A FORD AGAIN. *TR
Structure, May 2, 2007
PLASTIC UNDER (ATTACHED TO) REAR LIFTGATE WINDOW CRACKED. CRACK RUNS TOP TO BOTTOM, AROUND THE FORD EMBLEM. ENTIRE LIFTGATE NEEDS REPLACING. FORD SAYS I HAVE TO PAY FOR IT. I HAVE SEEN SEVERAL EXPLORER ON THE HIGHWAY WITH THE SAME DEFECT. DON'T REALLY KNOW IF THIS WOULD BE A SAFETY ISSUE, BUT I'M SURE THE INTEGRITY OF THE STRUCTURE WOULD BE COMPROMISED IN A ROLLOVER. *TR
Power train, May 2, 2007
NO ACCIDENT, EXPENSE REPAIR $1000.00 TO REAR DIFFERENTIAL OF 2003 FORD EXPLORER. 22,145 MILES. THIS HAS TO BE THE RESULTS OF FAULTY PARTS. *TR
Power train, Tires, Apr 30, 2007
TL* THE CONTACT OWNS A 2003 FORD EXPLORER. AFTER INSTALLING TWO NEW TIRES ON THE FRONT OF THE VEHICLE THE CONTACT HEARD A THUMPING SOUND WHILE DRIVING. THE DEALER STATED THAT THE SOUND WAS CAUSED BY THE DIFFERENCE IN TREAD BETWEEN THE NEW TIRES AND OLDER REAR TIRES, CAUSING THE FRONT DIFFERENTIAL AND TRANSFER CASE TO FAIL. THE CURRENT AND FAILURE MILEAGES WERE 96,000.*AK
Structure, Apr 30, 2007
TL* THE CONTACT OWNS A 2003 FORD EXPLORER XLT SPORT. WHILE CLOSING THE LIFTGATE THE REAR WINDOW SHATTERED. THERE WAS NO PRIOR DAMAGE TO THE WINDOW. THE FAILURE RESULTED IN A FEW CUTS ON THE CONTACT'S HANDS. THE CURRENT AND FAILURE MILEAGES WERE 38,254.*AK UPDATE 05/21/07.*JB
Power train, Apr 28, 2007
REAR PINION GEAR ON 2003 FORD EXPLORER CAUSES HIGH PITCHED WHINING SOUND, AND IS WELL KNOWN TO FORD DEALERSHIPS IN THE AREA. THE STATED COST TO REPAIR (REPLACE PINION RING, PINION GEAR, SEALS) IS IN EXCESS OF $1,100. *TR
Structure, Apr 27, 2007
FOLLOWING THE ACTIONS TAKEN BY THE FORD DEALERSHIP TO CORRECT THE FAULT WITH THE REAR DOOR/LIFTGATE RECALL, A LARGE CRACK DEVELOPED ON THE LIFTGATE FROM THE BOTTOM OF THE GLASS TO THE BOTTOM OF THE LIFTGATE. I HAVE NOTICED THIS SAME CRACK ON SEVERAL OTHER EXPLORERS. I HAVE BEEN TOLD THAT THIS IS NOT SOMETHING THAT FORD RECOGNIZES AS AN ITEM FOR "RECALL." I AM UNSURE OF THE INTEGRITY OF THE STRUCTURE OF THE REAR DOOR/LIFTGATE. *JB
Electrical system, Equipment, Apr 26, 2007, crash
WE WERE INVOLVED IN A MOTOR VEHICLE ACCIDENT ON THE BELOW DATE. A PERSON WENT THROUGH A RED LIGHT AND HIT OUR 2003 FORD EXPLORER ON THE RIGHT REAR WHEEL AREA AT APPROX 40 MPH. THERE WAS OVER $ 6,000 IN DAMAGE ON OUR VEHICLE. WHEN OUR VEHICLE WAS RELEASED TO US FROM THE BODY SHOP 6 WEEKS LATER, OUR HEATER, WHEN TURNED ON WAS MAKING A LOUD BANGING SOUND. IT SOUNDED LIKE SOMETHING WAS KNOCKED LOOSE FROM THE IMPACT. IT IS NOW APRIL 2007, AND WE HAVE BEEN TRYING TO GET OUR INSURANCE COMPANY TO FIX THIS. WE TOOK OUR 2003 FORD TO CAPITAL FORD IN CARSON CITY, NEVADA WHERE WE BOUGHT 3 NEW FORD VEHICLES. CAPITAL FORD TOLD THE INSURANCE COMPANY THAT THIS IS A COMMON PROBLEM WITH THIS VEHICLE. ALLSTATE , OUR INSURANCE COMPANY TOLD US THAT WE WOULD HAVE TO PAY "AT OUR OWN EXPENSE" TO TAKE THE DASH APART ON THIS VEHICLE TO SEE IF THIS WAS ACCIDENT RELATED, AT 10 HOURS LABOR AT $ 90 PER HOUR! I HAVE CHECKED ALL RECALLS WITH THIS VEHICLE, AND CALLED FORD DIRECTLY, AND HAVE FOUND NO PROBLEM WITH THIS HEATER. PLEASE HELP US! *TR
Suspension, Apr 22, 2007
MY 2003 FORD EXPLORER LIMITED, WITH 59K MILES, DEVELOPED A LOUD ROARING ROAD NOISE THAT SEEMED TO BE COMING FROM THE TIRES. INSPECTION BY THE FORD DEALER IDENTIFIED 3 DEFECTIVE WHEEL BEARINGS. THE RIGHT FRONT AND BOTH REARS. I KNOW THAT WHEEL BEARINGS SHOULD NOT FAIL WITH SUCH LOW MILEAGE SO I INSTRUCTED THE DEALER TO REPLACE THE 4TH BEARING WHICH THEY SAID WAS NOT MAKING NOISE BECAUSE I WOULDN'T RISK A FAILURE WHILE DRIVING. I KEPT THE OLD BEARINGS AND IT IS NOT POSSIBLE TO DETERMINE WHICH ONE THEY THOUGHT WAS GOOD. THEY ARE ALL EXTREMELY DIFFICULT TO ROTATE AND THERE IS VERY OBVIOUS ROUGHNESS DURING ROTATION. MY EXTENDED WARRANTY COVERED THE COST OF THE FIRST THREE. MY PRIMARY CONCERN IS THE SHORT LIFESPAN OF BEARINGS. THE FRONT BEARINGS WERE SO BAD THAT I FEEL SURE AN EXTENDED TRIP WOULD HAVE CAUSED CATASTROPHIC FAILURE. MY SECOND CONCERN IS THAT FORD HAS NOT ACKNOWLEDGED THIS PROBLEM. ON-LINE RESEARCH HAS CONFIRMED THAT I AM NOT THE FIRST TO HAVE BEARING FAILURE BEFORE 60K ON A 2003 EXPLORER. *TR
Suspension, Apr 19, 2007
I WAS ADVISED BY THE DEALER INVESTIGATING A "SQUEEKING" COMPLAINT THAT MY LEFT WHEEL BEARING NEEDED REPLACING AT A COST OF OVER $300.00. AT THE TIME, IT HAD AROUND 38,000 MILES AND WAS "OUT OF WARRANTY". MY REGULAR NON-DEALER MECHANIC TOLD ME THAT IT WAS A VERY COMMON PROBLEM WITH EXPLORERS, AND THE COST WAS ABOUT RIGHT. I PURCHASED 2 BEARING ASSEMBLIES AND REPLACED THE LEFT ONE. NOW, ONLY A FEW THOUSAND MILES LATER, THE RIGHT ONE IS MAKING SO MUCH NOISE I CAN'T HEAR THE RADIO, SO I WILL HAVE TO REPLACE IT. I HATE TO THINK ABOUT SPENDING $500.00+ EVERY COUPLE OF YEARS REPLACING THESE BEARINGS WHEN EVERY OTHER VEHICLE I HAVE EVER OWNED, ALL GM BY THE WAY, WENT OVER 100,000 MILES WITH NO PROBLEMS. THE DEALER NEVER MENTIONED, AND ACTUALLY DENIED, ANY TSB'S OR PROBLEMS WITH THE BEARINGS. *TR
Structure, Apr 16, 2007
CRACK IN BODY OF TAILGATE WITH NO CAUSE; CRACK STARTED AT THE BOTTOM OF THE BACK WINDOW AND RAN TO THE BOTTOM OF THE PANEL. *JB
Structure, Apr 10, 2007
THERE APPEARED WITHOUT WARNING A BIG CRACK IN THE REAR LIFTGATE OF THE 2003 FORD EXPLORER. THE CRACK GOES FROM THE BOTTOM OF THE GLASS ALL THE WAY TO THE BOTTOM OF THE LIFTGATE. THE CRACK EXPANDS AND SHRINKS ACCORDING TO THE TEMPERATURE. SO FAR IT GOT AS WIDE AS 1/4 INCH. . THE CRACK IS IN THE SHAPE OF A PEACE SIGN.*AK NOTHING HIT THE VEHICLE; IT'S STORED IN A GARAGE EVERYDAY. I WENT TO MALLOUF FORD DEALERSHIP IN NORTH BRUNSWICK NJ AND THEY SAID I'D HAVE TO PAY $800 TO FIX IT. THERE WAS ANOTHER PERSON IN THE DEALERSHIP AT THE SAME TIME WITH THE SAME PROBLEM. I WENT ONLINE AND FOUND A SLEW OF OTHER FORD EXPLORER OWNERS WITH THE SAME PROBLEM. MY CONCERN IS THE GLASS OF THE REAR LIFT GATE NOT BEING PROPERLY SUPPORTED AND WILL EVENTUALLY BECOME LOOSE, CRACK OR FALL OUT. LET'S NOT WAIT FOR SOMETHING HORRIFIC TO HAPPEN BEFORE THIS GROWING PROBLEM IS FIXED.
Engine and engine cooling, Electrical system, Apr 6, 2007
ON FEBRUARY 2007 I WAS DRIVING THE EXPEDITION IN RUSH HOUR TRAFFICWHEN I NOTICED THAT CAR BEGAN TO FEEL VERY HEAVY. I ALSO NOTICED THAT THE SPEEDOMETER WAS GOING DOWN DESPITE FACT THAT I WAS PRESSING DOWN THE GAS PEDAL, AND SUDDENLY ALL OF THE ENGINE LIGHTS TURNED ON. I WAS ABLE TO PULL OVER AND START THE CAR WITH NO PROBLEM ,BUT 5 MINUTES LATER IT WILL DO THE SAME THING ALL OVER AGAIN. I TOOK THE CAR TO THE DEALER, AND EVER SINCE THEY ARE AWAITING FOR PARTS TO COME IN ,AND THEY HAVE BEEN ON NATIONAL BACKORDER. FORD D REFUSES TO GIVE ME EITHER A RENTAL OR A LOANER. FORD CONSUMER DEPARTMENT SUCKS.*AK
Structure, Apr 6, 2007
2003 FORD EXPLORER. THE BACK DOOR PANEL THAT HAS THE FORD EMBLEM ON IT IS CRACKED IN HALF FROM THE TOP TO THE BOTTOM NEXT TO THE EMBLEM. I SEE MANY OF THEM LIKE THIS. FORD WANTS ME TO PAY FOR THIS DEFECT. IT'S THEIR DEFECT.*AK UPDATED 09/16/08.*LJ