2003 Ford Explorer
Problems, recalls and owner-reported issues
Structure is the leading concern among 1,313 owner complaints filed for this model year. This is the 8th highest complaint count among 26 Explorer model years with reports.
Of the 2003 reports, 69 involved a crash and 19 involved a fire. 66 people were injured and 3 people died.
What owners report most often
Recalls and investigations
Exterior lighting, headlightsMay 11, 2009
DOPE, INC. IS RECALLING 42,540 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
DOPE, INC. WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON JULY 28, 2009. OWNERS MAY CONTACT DOPE, INC. AT 1-626-272-1798.
Campaign 09E025000 on NHTSA.gov
Exterior lightingApr 7, 2009
SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Campaign 09E012000 on NHTSA.gov
Visibility, glass, side/rearDec 11, 2007
CERTAIN CURVED TEMPERED REPLACEMENT GLASS MANUFACTURED BY HANGZHOU SAFETY GLASS LTD AND SUPPLIED TO SAFELITE BY AUTO TEMP INC., IDENTIFIED AS DOT-430, AND SOLD FOR USE ON CERTAIN DOMESTIC AND FOREIGN VEHICLES MAY NOT BREAK INTO SMALL PIECES AS EXPECTED OF TEMPERED GLASS AND FAILS TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 205, "GLAZING MATERIALS."
IN THE EVENT OF A VEHICLE CRASH, THE OCCUPANT(S) MAY BE SERIOUSLY INJURED BY SHATTERED GLASS.
SAFELITE WILL NOTIFY ITS RETAIL CUSTOMERS AND REPLACE THE GLASS FREE OF CHARGE. RETAIL CUSTOMERS CAN CONTACT SAFELITE TOLL FREE AT 1-888-843-2906. SAFELITE WILL NOTIFY ITS WHOLESALE CUSTOMERS AND REIMBURSE WHOLESALE CUSTOMERS FOR CURRENT INVENTORY AND AT A SPECIFIED RATE FOR REPLACING THEIR CUSTOMER'S GLASS. WHOLESALE CUSTOMERS CAN CONTACT SAFELITE'S WHOLESALE DIVISION, SERVICE AUTOGLASS TOLL FREE AT 1-888-246-6298. THE RECALL BEGAN ON JANUARY 15, 2008.
Campaign 07E104000 on NHTSA.gov
Exterior lightingMay 24, 2006
CERTAIN CK MOTORSPORTS COMBINATION HEADLIGHTS, CLEAR CORNER, BUMPER, AND SIDE MARKER LIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON THE PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
CK MOTORSPORT WILL NOTIFY OWNERS AND REPLACE THE NONCOMPLIANT LAMPS FREE OF CHARGE. THE RECALL BEGAN ON JULY 1, 2006. OWNERS MAY CONTACT CK MOTORSPORT AT 1-909-610-7211.
Campaign 06E049000 on NHTSA.gov
Exterior lightingMar 23, 2006
CERTAIN PRO-A MOTORS CORNER LAMPS, TURN SIGNALS, AND HEADLIGHTS SOLD AS REPLACEMENT LAMPS FOR USE ON CERTAIN PASSENGER VEHICLES LISTED ABOVE. SOME COMBINATION LAMPS THAT ARE NOT EQUIPPED WITH AMBER SIDE REFLECTORS FAIL TO CONFORM TO FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT.
WITHOUT THE AMBER REFLECTORS, THE VEHICLE WILL BE POORLY ILLUMINATED, POSSIBLY RESULTING IN A VEHICLE CRASH WITHOUT WARNING.
PRO-A MOTORS WILL NOTIFY OWNERS AND OFFER TO REPURCHASE THE LAMPS. THE RECALL BEGAN ON APRIL 3, 2006. OWNERS MAY CONTACT PRO-A MOTORS AT 323-838-2988.
Campaign 06E026000 on NHTSA.gov
Structure, body, hatchback/liftgate, hinge and attachmentsSep 13, 2004
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Campaign 04V442000 on NHTSA.gov
StructureMar 7, 2003
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Campaign 03V094000 on NHTSA.gov
Representative owner complaints
1,313 reports, newest first.
Power train, Feb 28, 2005
BOUGHT VEHICLE NOV 2002. NO PROBLEMS TILL JAN 2005 AT APPROX 35000 MI. WHINING NOISE COMING FROM REAR END AT 45 - 65 MPH. HOPED PROBLEM WOULD GO AWAY BUT HAS NOT. VEHICLE PAST WARRANTY IN FEB 2005 WHEN BROUGHT IN FOR TAILGATE RECALL AT 37,000. DEALER WOULD NOT LOOK AT PROBLEM. CURRENTLY DRIVING VEHICLE WITH WHINING NOISE.
Visibility, Feb 25, 2005
NHTSA SAFETY RECALL 04V-442 OF 2003 FORD EXPLORER FORD IS REFUSING TO FIX MY VEHICLE. FORD IS STATING MY VEHICLE HAS NO RECALLS AND THIS RECALL DOES NOT EFFECT MY VEHICLE. I WAS DRIVING DOWN A ROAD WITH NO OTHER CARS WHEN MY REAR WINDSHIELD EXPLODED. THIS CAUSED ME TO THINK SOMEONE WAS SHOOTING OR ATTACKING WHICH ALMOST CAUSED ME TO CRASH MY VEHICLE THINKING I WAS UNDER ATTACK. THE POLICE CAME AND WROTE A REPORT, INVESTIGATED AND FOUND NO EVIDENCE OF MALICIOUS ACTS. FORD IS REFUSING TO RESOLVE THIS AND WILL NOT SAY WHY MY VEHICLE IS NOT EFFECTED. *NM
Engine and engine cooling, Feb 23, 2005
WHEN THE CONSUMER APPLIED THE BRAKE TO SLOW DOWN, THE VEHICLE CUT OFF. THE VEHICLE HAS BEEN TAKEN TO THE DEALER AND THEY WERE UNABLE TO DUPLICATE THE PROBLEM. *JB
Structure, Feb 22, 2005
THE PLASTIC MOLDING AROUND THE REAR GLASS ON THE LIFTGATE CRACKED. CONSUMER WAS CONCERNED THAT THE GLASS MAY FALL OUT WHILE OPENING THE LIFTGATE OR WHILE DRIVING. THE DEALER WAS NOTIFIED.*AK.....THE CONSUMER WAS ADVISED BY DEALERSHIP THAT THIS HAPPENED TO A LOT OF PEOPLE. IF NOT UNDER WARRANTY THE CONSUMER MUST PAY. THE CONSUMER'S GAS GAUGE FAILED WITH ONLY 2500 MILLES OVER WARRANTY. *AK
Structure, Feb 19, 2005
WHEN COLD, BELOW 35 DEGREES F, THE REAR HATCH WILL NOT FULLY OPEN. THE HATCH STOPS AT HEAD HEIGHT. I'VE HIT MY HEAD TWICE. FORD HAS SAID BECAUSE THE HATCH OPENS WHEN IT'S WARM, THERE IS NOTHING THEY CAN DO. IT'S A MINOR HEAD BUMP, BUT HAS POTENTIAL TO DAMAGE AN EYE BECAUSE OF THE WAY THE HATCH SHEET METAL PROTRUDES. THE SUV IS A 2003 FORD EXPLORER.*AK
Structure, Feb 17, 2005
AFTER RECEIVING A RECALL LETTER FOR THE LIFTGATE, THE CONSUMER IS UNABLE TO OBTAIN REPAIR, SINCE THE PART IS NOT AVAILABLE. LIFTGATE RECALL NHTSA 04V442000
Structure, Feb 16, 2005
THE CONSUMER RECEIVED A RECALL LETTER FOR THE LIFTGATE, AND NO PARTS WERE AVAILABLE TO MAKE THE REPAIR. NHTSA LIFTGATE RECALL 04V442000 *JB *SC
Suspension, Feb 15, 2005
I PURCHASED A 2003 FORD EXPLORER 2WD , I RECENTLY FOUND OUT THAT BOTH FRONT WHEEL BEARING NEED TO BE REPLACED ON THIS VEHICLE. THERE IS POSSIBLY A DEFECT WITH THESE PARTS.*AK
Structure, Feb 12, 2005, crash
MY AUNT'S VEHICLE WAS INVOLVED IN AN ACCIDENT WHERE THE VEHICLE ROLLED SEVERAL TIMES. THE FRONT PILLAR ON THE DRIVER'S SIDE COLLAPSED ALLOWING THE ROOF TO COLLAPSE ALMOST DOWN TO THE LEVEL OF THE STEERING WHEEL. THERE WAS ALSO A LACK OF AVAILABILITY OF SIDE CURTAIN AIRBAGS ON THE VEHICLE. THE ACCIDENT RESULTED IN THE DEATH OF THE DRIVER OF THE VEHICLE. *JB
Service brakes, Hydraulic, Vehicle speed control, Feb 8, 2005
CRUISE CONTROL DOES NOT ENGAGE MOST OF THE TIME. I POWER THE SYSTEM ON, BUT WHEN PRESSING THE SET BUTTON, THE SYSTEM POWER QUICKLY BLINKS ON AND OFF. BRAKE PEDAL IS NOT DEPRESSED, IT OCCURS AT ANY SPEED.*AK
Structure, Feb 6, 2005
RECEIVED RECALL NOTICE FOR HINGES ON REAR WINDOW OF HATCH AND WAS ADVISED NOT TO OPEN UNTIL HINGES WERE REPLACED, WHICH I DID NOT. NOTICED THE FIBERGLASS UNDER THE WINDOW CRACKED APPROXIMATELY 4 INCHES TO THE LEFT OF THE LATCH. TOOK THE VEHICLE TO FORD DEALER AND THE WARRANTY ADMINISTRATOR SAID THE FIBERGLASS WAS NOT COVERED UNDER RECALL. THE WARRANTY ADMINISTRATOR SAID HE WOULD SEND A REQUEST FOR FORD TO REPAIR THE FIBERGLASS UNDER THE GLASS BUT DOESN'T KNOW IF THEY WILL SINCE THEY HAVE DENIED PAYING FOR A FEW OF THESE THAT HE HAS ALREADY SUBMITTED. I AM CONVINCED THIS DAMAGE IS A DIRECT RESULT OF THE DEFECTIVE HINGE AND FEEL THAT FORD SHOULD REPAIR MY VEHICLE. *JB
Structure, Jan 31, 2005
NHTSA RECALL CAMPAIGN 04V442000 CONCERNING REAR LIFTGATE GLASS. OWNER RECEIVED NOTIFICATION FROM THE MANUFACTURER IN OCTOBER 2004. OWNER HAS BEEN IN TOUCH WITH THE DEALERSHIP, BUT IS CONSTANTLY BEING TOLD THAT PARTS NEEDED TO REPAIR THE RECALL ARE UNAVAILABLE. *AK
Structure, Jan 31, 2005
CONSUMER RECEIVED RECALL CAMPAIGN 04V442000 CONCERNING REAR LIFTGATE GLASS. HOWEVER, CONSUMER WAS WAITING SINCE OCTOBER 2004 FOR REPAIRS. FORD CONTINUOUSLY TOLD HER THAT THE PARTS WERE NOT IN. *AK
Power train, Jan 27, 2005
I HAVE A FORD TAURUS WITH APPROXIMATELY 41,900 MILES ON IT. THE VEHICLE WAS BOUGHT IN FOR SERVICE BECAUSE THE TRANSMISSION WAS SHUDDERING AND SKIPPING BADLY AT TIMES. THE SERVICE DEPARTMENT AT THE DEALERSHIP ADVISED THAT THE AUTO NEEDED A NEW TRANSMISSION. SINCE THE VEHICLE WAS OUT OF WARRANTY, I ASKED FORD AND THE DEALERSHIP FOR ASSISTANCE WITH GETTING A NEW TRANSMISSION. IT IS EXTREMELY ODD THAT AT 41,900 MILES ANY VEHICLE WOULD NEED A NEW TRANSMISSION. THIS SHOULD QUALIFY AS A DEFECT. BUT FORD SAID SINCE THE AUTO WAS OUT OF WARRANTY, THEY WERE UNDER NO OBLIGATION TO ASSIST. *AK
Air bags, Jan 25, 2005, crash
THE CONSUMER HIT A TELEPHONE POLE AT 30 MPH WHEN HE/SHE TRIED TO AVOID HITTING ANOTHER MOTORIST. THE AIR BAGS DID NOT DEPLOY UPON IMPACT. THE MANUFACTURER WAS CONTACTED BY OWNER. *JB
Structure, Jan 24, 2005
THE CONSUMER WAS EXPERIENCING PROBLEMS WITH THE LIFTGATE LATCH. SHE THEN TOOK VEHICLE TO GET SERVICED. RECENTLY WHILE SHE WAS DRIVING, THE BACK WINDOW LITERALLY CAME OFF. SHE WAS AWARE OF A RECALL FOR THIS VEHICLE. NHTSA'S RECALL #04V442000. WHEN THE CONSUMER CONTACTED THE MANUFACTURER, THEY DENIED THAT THERE WAS SUCH A RECALL. *JB
Equipment, Jan 23, 2005
THE CONSUMER COMPLAINED OF NOISE COMING FROM THE AIR CONDITIONER. *NM *TC *JB
Structure, Jan 21, 2005
COMPLAINT RECEIVED VIA E-MAIL."I HAVE A 2003 FORD EXPLORER AND THE REAR GLASS HATCH HAS A RECALL. RECALL # 04S20 WE FIRST BROUGHT THE PROBLEM TO HAWKINSON FORD'S ATTENTION SEPT 2004. IN OCT 2004 WE RECEIVED A NOTICE AND WERE TOLD THE HINGE HAD TO BE REDESIGNED AND WOULD TAKE SEVERAL MONTHS. JAN 11, 2005 WE HAD THE REPAIRS DONE TO THE HINGES. THE NEXT DAY THE VERY FIRST TIME THE HATCH WAS OPENED BOTH HINGES MOVED I DROVE RIGHT BACK TO THE DEALERSHIP. I SPOKE TO PAUL'S THE ASSISTANT MANAGER AND SHOWED HIM THIS PROBLEM, HE WAS AMAZED. WE SET UP ANOTHER APPOINTMENT TO HAVE IT CHECKED AND REPAIRED. MY CONCERN IF THIS IS THEIR NEW DESIGN, WOW IT LASTED 1 OPENING AND NOW I HAVE MOISTURE IN MY EXPLORER BECAUSE THE WINDOW DOESN'T CLOSE PROPERLY. I CAN ONLY USED THE LIFT GATE AND HAVE TO WORRY IF I DRIVE COULD BUMPS CAUSE THE WINDOW TO FALL OUT. I WOULD LIKE TO TALK TO SOMEONE ON THE SUBJECT IN REGARDS TO MY OPTIONS." *NM
Engine and engine cooling, Jan 18, 2005
VEHICLE LOSES POWER WHILE DRIVING. THE CHECK ENGINE LIGHT COMES ON. OWNER HAS TAKEN THE VEHICLE TO THE DEALER AND WAS TOLD THAT THEY COULD NOT DUPLICATE THE PROBLEM. OWNER HAS ALSO CONTACTED THE MANUFACTURER WHO HAS BEEN OF NO HELP EITHER. PROVIDE FURTHER DETAILS. *JB
Service brakes, Hydraulic, Jan 16, 2005
ABS LIGHT HAS BEEN ACTIVATED TWICE. I HAVE TAKEN MY VEHICLE TO THE DEALERSHIP. THE DEALERSHIP HAS REPLACED BOTH REAR ABS SENSORS ON THE VEHICLE. *NM
Power train, Jan 16, 2005
I BOUGHT A 2003 EXPLORER NEW FROM THE DEALER AND EVER SINCE I HAD THIS VEHICLE IT HAS CLUNKED INTO GEAR FROM PARK TO DRIVE, FROM REVERSE TO DRIVE, AND SOMETIMES WHEN I AM PARKED AND PUT IT IN REVERSE TO PULL OUT OF THE SPOT IT LUNGES BACK FOR NO REASON. I AM AFRAID TO EVEN PARALLEL PARK NOT KNOWING IF IT WILL GO AND LUNGE BACK AND HIT THE CAR BEHIND ME. I HAVE HAD IT TO THE DEALER APPROX. 9 TIMES FOR THE TRANS AND THEY CANT SEEM TO FIX IT. THEY KEEP PULLING AT STRINGS AND CHANGING PARTS AND TRYING TO FIX THE PROBLEM BUT IT HAS NOT BEEN FIXED YET. THIS WAS 1 YEAR AGO AND I AM STILL HAVING THE SAME PROBLEM, THE VEHICLE HAS BEEN HAVING MORE PROBLEMS AS THE YEAR WENT ON AND I CONTINUE TO TAKE IT BACK TO THE DEALER BUT THEY STILL CANT SEEM TO FIX IT. IT STARTED 10/2003 AND THIS IS 1/2005 AND STILL NOT FIXED... *NM
Tires, Jan 14, 2005
THE VEHICLE STARTED VIBRATING WITHOUT WARNING THE DRIVER WAS ABLE TO PULL OVER. THE DRIVER NOTICED THE RIGHT SIDE TIRE TREAD SEPARATED FROM THE WHEEL. THE DRIVER WAS ABLE TO CHANGE THE TIRE. THE TIRE WAS A GOODYEAR . PLEASE PROVIDE ADDITIONAL INFORMATION ON THE SERIAL AND DOT NUMBER. *JB
Structure, Jan 10, 2005
CONSUMER WAS UNABLE TO HAVE THE LIFTGATE BRACKET REPAIRED SINCE NO PARTS WERE DELIVERED TO THE DEALER SINCE RECEIPT OF NHTSA RECALL 04V442000. *AK....CONSUMER WAS ADVISED NOT TO USE TAILGATE WINDOW. HOWEVER THE REMOTE OPERATED WINDOW WAS ONE OF THE REASONS FOR PURCHASING THE FORD EXPLORER. CONSUMER COMPLAINED THAT TO WAIT FOUR MONTHS FOR REPAIRS WAS RADICULOUS. *AK
Structure, Jan 6, 2005
THE RIGHT HINGES ATTACHED TO THE VEHICLE BODY AND THE LIFTGATE BROKE. DEALER WAS NOTIFIED. CONSUMER WAS WAITING FOR THE PART SINCE SEPTEMBER, AND NO PART WAS AVAILABLE. CONSUMER WAS CONCERNED THAT THE LIFTGATE MAY FALL UNEXPECTEDLY AND CAUSE SEVERE INJURIES TO SOMEONE WHEN OPENED.*AK
Seat belts, Jan 5, 2005
REF: ODI ID NUMBER : 10016221. I HAVE THE SAME PROBLEM WITH MY 2003 EXPLORER AS THE REFERENCED PROBLEM. WHEN I GET OUT OF THE DRIVER'S SEAT, THE SEAT BELT DOES NOT FULLY RETRACT. UNLESS I PHYSICALLY "THROW" THE EXCESS BACK INTO THE VEHICLE, THE DOOR GETS SHUT ON THE BELT. I HAD TO HAVE THE PLASTIC BUTTON ON THE BELT REPLACED BECAUSE THE DOOR BROKE THE ORIGINAL ONE.*AK